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Installation 

900077-00, 01/2018

Innovative Hearth Products
DRL6500 Linear Direct-Vent Gas Fireplaces

38

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

 WARNING 

Electronic models of these appliances are equipped with a three-prong (grounding) plug 

utilized in connecting the electronic components to the junction box in the lower compartment. 

This grounding plug provides protection against shock hazard and should be plugged directly 

into a properly grounded three-prong receptacle. DO NOT cut or remove the grounding prong 

from the plug.

Install the wiring for the wall switch receiver

The wall switch receiver for the Total Comfort Control™ remote control system connects directly to the gas 

valve, stepper motor, and fan control module with an umbilical cord wiring harness.

1. 

Install a junction box (not provided) on the wall adjacent to the appliance, within reach of the remote system 

umbilical cord wiring harness. 

2. 

Position the terminal in the junction box.

 WARNING 

Fire hazard. Can cause severe injury or death. The wall switch receiver causes ignition of the 

appliance. The appliance can turn on suddenly. Keep away from the appliance burner when 

operating the remote system or activating manual bypass of the remote control system.

 WARNING 

Property damage hazard. Excessive heat can cause property damage. The appliance can stay 

lit for many hours. Turn OFF the appliance if it is not going to be attended for any length of 

time. Always place the remote control transmitter where children cannot reach it.

10. 

Optional: Wire and Install the Power Vent

See the kit literature for more information.

NOTE: 

11. 

Connect the Gas Line

The gas control valve is located in the lower control compartment (

Figure 32

).

All codes require a shutoff valve mounted in the supply line. 

Figure 33

 illustrates the method for connecting the gas 

supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. 

Installation must be in compliance with local codes. The provided gas-line shutoff valve (located in the control 

compartment) is intended as a service shutoff. National and local codes may require installation of a second gas-

line shutoff valve (not provided) in a readily accessible location. Consult local codes.  It is the responsibility of the 

plumber to provide an accessible shutoff.
These fireplaces are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A 

gas flex line is provided to aid in attaching the direct-vent fireplace to the gas supply. The gas flex line can only be 

used where local codes permit. The flex line is rated for both natural and propane gas. A manual shutoff valve is also 

provided with the flex line. 

NOTE: 

Ensure the system is set to intermittent mode on the remote with the pilot in the OFF position. See 

Continuous Pilot Ignition / Intermittent Pilot Ignition on 

Page 58

 for more information.

NOTE: 

A sediment trap is recommended in the gas piping within the home to prevent moisture and debris in the line 

from damaging the valve.

NOTE: 

Secure all joints tightly using appropriate tools and sealing compounds. Ensure propane resistant compounds 

are used in propane applications.

NOTE: 

Seal around the gas line to prevent cold air leakage. Gas line holes and other openings can be caulked or 

stuffed with unfaced fiberglass insulation.

1. 

Unscrew the shutoff valve from the gas flex-line. Apply thread sealant appropriate for the gas type, and then 

connect the shutoff valve to the gas stub. 

NOTE: 

Position the shutoff valve to allow easy operation through the access opening in the fireplace floor.

Summary of Contents for DRL6500

Page 1: ...eur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incindies L installationetl entretiendoivent treassur spar u...

Page 2: ...VITRE EL VIDRIO CALIENTE CAUSAR QUEMADURAS USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE LOS NI OS DEBEN NUNCA TOCAR EL VIDRIO L cran pare tincelles fourni avec ce foyer r duit le risque de br lure en cas...

Page 3: ...oca Mantenga a los ni os alejados de la chimenea en funcionamiento Supervise en forma cercana a los ni os en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio...

Page 4: ...ltes peuvent subir des br lures s ils viennent en contact avec la surface chaude Il est recommand d installer une barri re physique si des personnes risques habitent la maison Pour emp cher l acc s un...

Page 5: ...ommonwealth of Massachusetts 11 Cold Climate Insulation 11 Manufactured Home Requirements 12 Location 12 Vent Termination Clearances 13 Minimum Clearances to Combustibles 15 Wall Finishes Surrounds Ma...

Page 6: ...or its operating controls is dangerous Improper installation or use of this appliance can cause serious injury or death from fire burns explosion or carbon monoxide poisoning CARBON MONOXIDE POISONING...

Page 7: ...The use of other fuels or combinations of fuels will degrade the performance of this system and may be dangerous Provide adequate clearances around air openings and adequate accessibility clearance f...

Page 8: ...this system may be dangerous and may void the warranty Electronic fireplaces are designed with an electronic intermittent pilot ignition system External electrical power is required to operate these u...

Page 9: ...in bedrooms aftermarket mobile homes and manufactured homes The installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edi...

Page 10: ...Manifold OUT Air shutter adjustment lever Lower right corner of fireplace NOTE Before accessing the test ports the fireplace must be OFF and COLD Turn OFF the main gas supply before connecting to the...

Page 11: ...pair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts The flexible gas line connector used shall not exceed 36 914 mm in length The individual manual shutoff must...

Page 12: ...ON In selecting the location the aesthetic and functional use of the fireplace are primary concerns However vent system routing to the exterior and access to the fuel supply are also important The fir...

Page 13: ...Vents above Flat or Sloped Roofs NFPA 54 ANSI Z223 1 Gas Vent Rule Roof Pitch Termination Height Flat to 6 12 1 0 ft 0 3 m 6 12 to 7 12 1 25 ft 0 38 m 7 12 to 8 12 1 5 ft 0 46 m 8 12 to 9 12 2 0 ft 0...

Page 14: ...7 mm minimum 5 127 mm minimum G Clearance to inside corner 2 51 mm minimum 2 51 mm minimum H Clearance to each inside of center line extended above meter regulator assembly 36 910 mm within a height o...

Page 15: ...y horizontal inclined vent component See Page 19 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it Hearth Extension A hearth extensio...

Page 16: ...102 2 51 in mm 18 457 20 508 22 559 24 610 26 660 28 711 Fireplace Mantel depth INSTALLATION PREPARATION The fireplace is shipped with all gas controls and components installed and pre wired Before in...

Page 17: ...Framing Secure and install Heat Shield Page 21 Venting 6 Select a Horizontal or Vertical Vent System Page 21 7 Install the Vent Restrictor if necessary Page 21 8 Install the Vent System Page 25 Electr...

Page 18: ...OF THE FIREPLACE 1 Frame the fireplace as illustrated in Table 10 All framing details must allow for a minimum clearance to combustible framing members as shown in Table 8 Steel studs are strongly re...

Page 19: ...4 models straight vent section and 90 elbow off appliance vent collar NOTE Theverticalcenterlineofthehorizontalterminationvent pipeisNOTthesameas theverticalcenterlineoftheventframeopeningbecauseoffir...

Page 20: ...must be routed assembled and made of materials that are in strict accordance with local codes and regulations Never use galvanized or plastic pipe NOTE See Page 55 for more information on Accessing th...

Page 21: ...up Figure 13 The vent restrictor is held in place by friction The vent restrictor must not be visible inside the firebox NOTE If the baffle and back panel are installed remove them before installing...

Page 22: ...g a vent system with a vertical vent run up to 6 ft through an exterior wall no vent restrictor is required If installing more than 6 ft of vertical venting install the restrictor Figure 13 from insid...

Page 23: ...lescopic vent section has an effective length of from 1 1 2 to 7 1 2 38 191 mm The telescopic vent section is fitted with a locking inclined channel end identical to a normal vent section component an...

Page 24: ...2 0 3 480 40 1 1 0 0 10 12 79 5 6 625 0 1 0 2 0 3 492 41 1 0 1 0 10 12 81 6 75 0 0 0 1 1 2 499 5 41 625 0 0 0 1 10 11 91 5 7 625 0 0 2 0 1 3 504 42 1 0 0 1 10 12 93 7 75 0 0 0 0 2 2 511 5 42 625 0 0 0...

Page 25: ...he roof The minimum vent height above the roof and or adjacent walls is specified in ANSI Z223 1 In Canada the current CAN CGA B149 1 installation code by major building codes Always consult your loca...

Page 26: ...ing the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at...

Page 27: ...ent section and position such that the vent column rises vertically use carpenters level Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only a...

Page 28: ...Tables NOTE If the parameters of your vent run fall outside the parameters described herein consider installing the Power Vent Kit NOTE Rise per foot run ratios are acceptable all the way to level For...

Page 29: ...ing u Vertical firestop spacer must be used anywhere vent pipe passes through a combustible floor or ceiling Horizontal firestop spacer must be used anywhere vent pipe passes through a combustible wal...

Page 30: ...a 90 elbow 1 Analyze the vent route and determine the number of vent sections and elbows required See Effective Vent Length on Page 22 for more information Plan the venting so that a joint does not oc...

Page 31: ...f the terminus of the last section is not within this distance use the telescopic vent section SV4 5LA as the last vent section Table 21 lists the additional venting components needed in addition to t...

Page 32: ...mination MaximumWallThickness 9 1 4 235mm ExteriorSurfaceofSiding ExteriorSurfaceof Framing 6 to9 1 4 152to235mm 1 1 4 MaximumRecessofthe SquareTerminationintoExterior FinishingMaterial SV4 5HT 2 Squa...

Page 33: ...res Tables NOTE Secure Vent rigid vent pipe and terminal are shown in the figures Secure Flex flexible vent pipe and terminal may also be used NOTE If the parameters of your vent run fall outside the...

Page 34: ...t restrictor if required A 90 elbow may NOT be attached directly to the appliance collar A minimum 12 pipe section must be used between the fireplace collar and a 90 elbow Table 24 Top Vent Three 90 E...

Page 35: ...flexible pipe and slide the flexible vent over the inner and outer adaptor collars NOTE Outer vent pipe is pulled away to show inner vent pipe details 1 3 4 44 mm flexible vent and adaptor outer coll...

Page 36: ...t circumference than Secure Vent collars Secure Flex vent has a longer center tube to improve ease of installation 9 Complete the Field Wiring CAUTION The ground supply lead must be connected to the w...

Page 37: ...box can be moved to the bottom of the fireplace for bottom electrical entry 3 Remove the cover plate knockout then feed the power supply wire through the knockout opening and into the unit junction bo...

Page 38: ...re 32 All codes require a shutoff valve mounted in the supply line Figure 33 illustrates the method for connecting the gas supply The flex line method is acceptable in the U S however Canadian require...

Page 39: ...a gas leak test solution also known as bubble leak solution NOTE Using a soapy water solution is an effective leak test solution but it is not recommended because the soap residue that is left on the...

Page 40: ...Glass Media 16 Install the Baffle 1 With the baffle oriented as shown in Figure 35 slide the rear tabs into the slots in the back panel Figure 35 Baffle Baffle Back Panel Clip Firebox Ceiling Tabs 2...

Page 41: ...opened The length and configuration of the chimney vent will affect flame appearance A fireplace operated with the air shutter opened too far may have flames that appear blue and transparent These wea...

Page 42: ...ve Hearth Products DRL6500 Linear Direct Vent Gas Fireplaces 42 NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE Figure 37 Flame Appearance Table 26 Main Burner Shutter Opening Factory Setting Models Natu...

Page 43: ...Do NOT remove brackets for cleanface finish they are required for proper combustion 2 Secure heat shield to top front of unit with two screws NOTE Install a second field supplied noncombustible board...

Page 44: ...nsert remaining barrier assembly into bezel assembly and attach with screws 9 Reinstall the door 10 Attach surround to surround support with six 6 screws 11 Hang barrier assembly on door and snap unde...

Page 45: ...43 Correctly align polarity 2 Insert the 4 provided AA batteries into the receiver battery bay behind the wall switch plate Correctly align polarity 3 Position the wall switch receiver three position...

Page 46: ...TO SCALE 20 Attach the Safety in Operation Warning Labels 1 Attach the furnished safety instruction labels at all fireplace operation and control points Page 47 NOTE The installer MUST ensure these wa...

Page 47: ...liminer la poussi re et les traces degraisseoud huile Collezl tiquettesurlebo tier de la t l commande Figure B Choisissez la langue qui est principalement parl e dans la r sidence du propri taire En c...

Page 48: ...5FA 0 12 to 0 12 Adjustable Flashing 77L80 SV4 5FB 7 12 to 12 12 Adjustable Flashing 77L81 SV4 5SC6 Storm Collar 6 pack H6183 SV4 5HF5 Firestop Spacer 5 rigid H6184 SF4 5HF5 Firestop Spacer 5 flex H2...

Page 49: ...Termination for flex without flex 56L74 SFVT30 VerticalTerminationforflex flatto6 12 withflexadaptor sectionofrigidvent roof supportcollarassembly roofflashingand stormcollar see750052M 77L87 SFKIT12...

Page 50: ...r r duire au minimum le risque d incendie d explosion ou la production de monoxyde de carbone pouvant causer des dommages mat riels des blessures ou la mort Le tecnicien agr est responsable de l insta...

Page 51: ...the burner assembly with the attached venturi tube Figure 44 8 Remove the control compartment access door and gasket Figure 44 Figure 44 Removing the Burner and Accessing the Control Compartment Contr...

Page 52: ...test the new pressure regulator assembly and all gas line joints for leaks Page 55 20 Attach the conversion information label to the rating plate 21 Locate the external test ports just under the door...

Page 53: ...anemia those under the influence of alcohol and those at high altitudes NOTE Do not place furniture or other combustible materials within 36 of the front of viewing area s NOTE Children and adults sho...

Page 54: ...arl e dans la r sidence du propri taire 2 Rep rezlat l commandeetnettoyez lasoigneuse ment pour liminer la poussi re et les traces de graisseoud huile Collezl tiquettesurlebo tierde la t l commande Fi...

Page 55: ...er Gas Controls Shutoff Valves As part of your fireplace installation the installer may have provided a readily accessible gas shutoff valve near your fireplace Make sure this valve is fully open befo...

Page 56: ...ted manually ON OFF 1 To test the batteries in the wall switch receiver press the handheld remote control ON OFF key Figure 43 one time If the wall switch receiver emits a beep the batteries have enou...

Page 57: ...stat 1 Repeatedly press the THERMOSTAT key to cycle the thermostat between ON OFF and SMART modes Figure 48 2 To change the temperature scale F to C With the system in the OFF position press the THERM...

Page 58: ...rebox Liners Install the side panels from kit 1 Align screw hole in top flange of side panel with upper hole in inside wall of fireplace 2 Align screw holes in bottom flanges of side panel with holes...

Page 59: ...ENT Une barri re con ue pour r duire le risque de br lure par le hublot chaude est fournie avec l appareil et doit tre install WARNING Do not operate appliance with the glass front removed cracked or...

Page 60: ...oor alignment and sealing are important to the operation and performance of the fireplace Ensure the door seal is contacting the frame and that no air leaks are present 3 Align the screw holes below t...

Page 61: ...sembly and proper sealing of the venting system components However more frequent periodic inspections and cleanings should be performed by the homeowner NOTE Prior to the first use of the fireplace an...

Page 62: ...e reinstalling Reinstalling the glass media Carefully follow the placement instructions Page 58 This will ensure a proper flame and safe combustion NOTE Improper positioning of media can create carbon...

Page 63: ...flame rod and hood Ensure the pilot flame engulfs the flame sensor Checking Vent System Qualified Service Technician Remove baffle inspect the vent system at the top and at the base within the firebo...

Page 64: ...h Designer style floors Reflection style floors do not use glass media Glass Media Catalog Model Description H8412 CRSHGL RBLK Bag of Glass Media Reflective Black H8424 CRSHGL RBLU Bag of Glass Media...

Page 65: ...dels F2265 BZL BRNI RAP54 Brushed Nickel 54 models Power Vent Kits Power Vent Kits and Extended Wire Harness Catalog No Model No Description H7387 LPVK 110 Power Vent Kit H8574 PVK RHAP Power Vent Ada...

Page 66: ...onal injury or loss of life A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand B BEFORE OPERATING smell all around the appl...

Page 67: ...ez l appareil sous tension 9 Placez l interrupteur du r cepteur en position REMOTE 10 Appuyez sur le bouton ON OFF pour s lectionner ON 11 Si applicable Ajustez le thermostat sur la t l commande l aju...

Page 68: ...ng call a service technician if necessary d Air in the gas line Purge gas line of air call a service technician if required e Unit is not receiving power Replace unit battery backup 3 The main Burner...

Page 69: ...1 1 12 NG Pilot Assembly H7268 1 H7268 1 13 Propane Pilot Assembly H7269 1 H7269 1 14 Control Module H8656 1 H8856 1 15 Glass Door Latch H8433 1 H8433 1 16 Flex Gas Connector Assembly 93L32 1 93L32 1...

Page 70: ...og Number Qty 26 Remote Control Transmitter Kit H8753 1 H8753 1 27 Glass Door H8799 1 H8431 1 28 Top Baffle H8787 1 H8583 1 29 Blower Assembly FBK 100 80L84 1 80L84 1 30 Barrier J7427 1 J7426 1 If the...

Page 71: ...natural or propane gas only Burning conventional fuels such as wood coal or any other solid fuel will cause damage to the Product will produce excessive temperatures and could result in a fire hazard...

Page 72: ...place serial number Date fireplace was Installed Type of gas fireplace uses Dealer name P900077 00 IHP reserves the right to make changes at any time without notice in design materials specifications...

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