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line to neutral voltage (ex. 120 or 138 volts) to terminals 
6 and 8 on the control modules. 
 

Each line  to  neutral  voltage  that is  sensed  must  be 
connected  to  the  control  module  that  controls  that 
phase. 

If  a  control  unit  is  not  sensing  the  voltage  it 

controls,  the  POWERSTAT  connected  to  that  control 
unit will drive to the end of its travel when it attempts to 
correct the voltage it is not controlling. This will result in 
incorrect output voltages. 
 

6.0. 

OPTIONS

 

 

6.1.  NON DESIGNATED OPTIONS 

 

6.1.1. 

Auxiliary Power Modules

 (A2) 

These  modules  are  provided  on  units  where  a  120 volt 
AC  source  is  required  to  operate  internal  circuitry.  The 
output voltage of these modules is on terminals 1 and 2 
of  the  terminal  strip.  If  there  is  no  output  on  these 
terminals  check  the  two  fuses  mounted  on  the  same 
bracket.  The  output  of the  auxiliary  power  modules  are 
used  to  operate  fans,  trip  or  hold  on  circuit  breakers, 
and  on  any  other  applications  where  120  volts  is 
required. 
 

6.1.2. 

Fans

 (B2) 

On  larger  units  fans  are  provided  to  help  efficiently 
remove  heat  generated  in  the  cabinet.  An  auxiliary 
power module supplies the fan operating voltage. If the 
fans  do  not  operate  insure  the  auxiliary  power  module 
output voltage is present. 
 

6.2.  MODEL NUMBER SPECIFIED OPTIONS 

 

6.2.1. 

Circuit Breaker

 (CB1) 

An  input  circuit  breaker  provides  short  circuit  and 
overload  protection  for  the  WHR  Series  Voltage 
Regulators.  Industrial  circuit  breakers  with  high 
interrupting  capacity  are  used.  These  breakers  also 
serve as an on/off switch for the regulator and any load 
attached. 
 

6.2.1.1.  Shunt Trip

 (L1) 

In  unit  where  the  model  number  designates  the  input 
circuit  breaker  as  “CS”  the  circuit  breaker  is  equipped 
with  a  shunt  trip.  A  shunt  trip  causes  the  breaker  to 
open when voltage is applied to the shunt trip coil. The 
trip coil is rated 120 volt, AC and is de-energized when 
the breaker opens. 
 
When  alarm  contact  options  and  a  circuit  breaker  trip 
option  are  ordered  together,  the  unit  is  furnished  with 
120 volt AC, auxiliary power module (A2) and the alarm 
circuit  contacts  are  wired  to  trip  the  input  breaker.  The 
Shunt  Trip  Connections  Diagram  shows  the  typical 
connections. 
 

6.2.1.2.  Under Voltage Trip

 (L1) 

In  unit  where  the  model  number  designates  the  circuit 
breaker as “CR” the circuit breaker is equipped with an 

under  voltage  release  coil.  This  coil  allows  the  circuit 
breaker to close when voltage is applied and opens the 
breaker  if  the  coil  voltage  is  lost.  The  trip  coil  is  rated 
120 volt, AC. The coil voltage must be present in order 
to close the circuit breaker. 
 

6.2.1.3.  Circuit Breaker Trip Coil & Alarm Contacts

 

When  alarm  contact  options  and  a  circuit  breaker  trip 
option  are  ordered  together,  the  unit  is  furnished  with 
120 volt AC, auxiliary power module (A2) and the alarm 
contacts  are  wired  to  trip  the  input  breaker.  A 
momentary  switch  is  provided  to  override  any  alarm 
activation that would trip the circuit breaker. This allows 
turn  on  of the  system  and  alarm  options  to  reset.  Hold 
switch  in  while  turning  on  the  circuit  breaker.  Alarm 
options  include  frequency  meter,  input  voltage  range 
alarm, and phase loss / phase reversal alarm. 
 
The  following  connection  diagrams  show  typical  shunt 
trip and under voltage release circuits. 
 
 

Shunt Trip 

 

Under Voltage Release 

 
 
If  you  do  not  want  the  alarm  contacts  to  trip  the  input 
breaker, the unit can easily be re-configured. 
 
Disable  the  alarms  from  tripping  a  shunt  trip  coil, 
remove  the  120  volts  supplied  by  the  auxiliary  power 
module  to  energize  the  coil.  Removing  the  wires  from 
A2-TB1  terminals  1  and  2  that  connect  to  the  alarm 
switches  and  TB2  does  this.  Do  not  disconnect  any 
other devices from this source. 
 
Disable  the  alarms  from  tripping  an  under  voltage  trip 
coil,  by  supplying  the  120  volts  directly  to  the  coil 
without going through the alarm contacts. Move the wire 
on  TB2-3  that  comes  from  the  auxiliary  power  module 
to TB2-2 to accomplish this. 
 

6.2.2. 

Delayed Output

 (A5, K2) 

The  delayed  output  option  allows  time for the  power  to 
stabilize 

before 

energizing 

the 

load. 

This 

is 

accomplished  by  adding  a  contactor  and  timer  to  the 
regulator.  When  the  regulator  is  initially  energized:  the 
timer  starts.  After  the  preset  time  delay  the  contactor 
automatically closes energizing the load. The time delay 
is  field  adjustable  from  approximately  5  to  30  seconds 

Summary of Contents for STABILINE WHR32 Series

Page 1: ...owing WHR62 T WHR92 T WHRS32 T WHRS62 T or WHRS92 T Superior Electric reserves the right to make engineering changes on all its products Such refinements may affect information given in the instructio...

Page 2: ...2...

Page 3: ...nd Shortage instructions packed with the unit outlines the procedure to follow if any parts are missing or damaged 2 0 DESCRIPTION 2 1 GENERAL WHR32 T Series STABILINE Automatic Voltage Regulators are...

Page 4: ...S Single Control D Double Control T Triple Control LNN Size Code 3 or 4 digits R Rack Cabinet T Tall Cabinet CB Input Circuit Breaker CS Input Circuit Breaker w 120vac Shunt Trip CR Input Circuit Brea...

Page 5: ...ange of knockouts are provided in the base and the rear panel of the unit for wire entry and exit The location of the power connections varies depending on the options provided On units with an input...

Page 6: ...SETTING OUTPUT VOLTAGE AND SENSITIVITY POTENTIOMETERS Normally the WHR Series voltage regulator should not be operated without the front panel s of the cabinet in place However during the initial oper...

Page 7: ...are wired to trip the input breaker The Shunt Trip Connections Diagram shows the typical connections 6 2 1 2 Under Voltage Trip L1 In unit where the model number designates the circuit breaker as CR...

Page 8: ...g without storing them in memory If the user changed the factory settings and did not select the store option the factory setting can be reinstated by pressing both RECALL buttons at the same time The...

Page 9: ...onnected for all boost the units will bring extra low voltages up to nominal but will not correct high input voltages Since operation in the all boost mode will increase the voltage and heating in the...

Page 10: ...ess the unit is overloaded there is little likelihood of component failure Warning Voltages are present inside this unit which can cause injury Therefore only personnel qualified to service electrical...

Page 11: ...e motor at the end of travel If the motor operates successfully in this test the problem may be with the control board 8 10 Inspect the POWERSTAT Variable Transformer brush s and commutator s for sign...

Page 12: ...50 2700 INPUT VOLTAGE 208Y 120 X 240Y 138 FREQUENCY 50 60 Hz X 60 Hz CONNECTION 3 Phase 4 Wire Wye RANGE 20 to 10 of Selected Output OUTPUT VOLTAGE 208Y 120 X 240Y 138 CONNECTION 3 Phase 3 or 4 Wire M...

Page 13: ...ilated enclosures intended for indoor use under usual service conditions Temperature Operating Average ambient temperature for any 24 hour period not to exceed 30 C 86 F and maximum temperature not to...

Page 14: ...1 227412 001 SM A1 F1 F2 F3 F4 FUSE 600V 104364 003 A1 LP1 LP2 LIGHT INDICATOR GREEN 227571 001 A1 M1 VOLTMETER 212917 004 A1 S1 SWITCH ROCKER SPST ON ON 227572 002 10 3 POWER COMPONENTS The following...

Page 15: ...r details The replacement brush assembly is listed along with its corresponding POWERSTAT Variable Transformer in the power component section 10 5 AUX POWER MODULE There are two standard power modules...

Page 16: ...16 11 0 SCHEMATIC For reference only use full size supplied with unit...

Page 17: ...17 12 0 FLOOR MOUNT DIMENSIONS Enclosures A through G Note All dimensions are inches millimeters...

Page 18: ...18 Enclosures A through G continues Note All dimensions are inches millimeters...

Page 19: ...19 Enclosures A through G continues Note All dimensions are inches millimeters...

Page 20: ...20 Enclosures DPLUS through GPLUS Note All dimensions are inches millimeters...

Page 21: ...21 Enclosures DPLUS through GPLUS continues Note All dimensions are inches millimeters...

Page 22: ...22 Enclosures DD through GG Note All dimensions are inches millimeters...

Page 23: ...23 Enclosures DD through GG continues Note All dimensions are inches millimeters...

Page 24: ...24 Enclosures EEE through GGG Note All dimensions are inches millimeters...

Page 25: ...25 Enclosures EEE through GGG continues Note All dimensions are inches millimeters...

Page 26: ...offer literature technical assistance and a select range of models off the shelf for fastest possible delivery and service In addition Superior Electric Manufacturer s Representatives are available t...

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