SuperATV WN-3500 Manual Download Page 13

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WN-3500 / WN-4500 / WN-5000

SYNTHETIC ROPE REPLACEMENT:

If Synthetic Rope has become worn or is beginning to show signs of breaking, replace

immediately.

WARNING

- Only replace with identical part number from manufacturer.

TROUBLE SHOOTING:

SYMPTOM

POSSIBLE CAUSE

SUGGESTED ACTION

Motor does not

turn on

Rocker Switch not connected

properly.

Insert Rocker Switch completely into Controls

Splitter Connector.
Connect ignition power source.

Loose battery cable

connections.

Tighten nuts on all cable connections.

Defective Rocker Switch.

Replace.

Defective Motor.

Check for voltage at armature port with Rocker

Switch pressed. If voltage is present, replace

Motor.

Water has entered Motor.

Allow water to drain and Winch to dry. Without a

load, operate Winch in short cycles until completely

dry.

Solenoid sticking.

Tap on Solenoid with handle end of screwdriver.

Motor runs but

Winch Drum does

not turn.

Free Spooling Clutch not

engaged.

Set Free Spooling Clutch to “IN” position. If

problem persist, contact SuperATV.

Motor runs slowly

or without normal

power.

Insufficient current or

voltage.

Battery is weak and may need charging. Always

operate Winch with vehicle running.
Corroded and/or loose battery cables should be

cleaned and tightened.

Motor overheating. Winch run time too long.

Periodically allow Winch to cool while operating.

Motor runs in one

direction only.

Defective Rocker Switch/

Remote Control.

Repair or replace Rocker Switch/Remote Control.

Loose battery cable

connections.

Corroded and/or loose battery or Motor cable

connections should be cleaned and tightened.

Motor runs

continuously on its

own.

Defective Solenoid, Wireless

Receiver, or Remote Control.

Unplug ignition power.
Remove negative battery cable from Solenoid.

When installing replacement, refer to SuperATV instructions.

MAINTENANCE:

-  Check tightness of all mounting hardware and electrical connections periodically.
-  Keep Winch clean. Remove all dirt and corrosion as required.
-  Do not disassemble Mechanical Gear System. High temperature lithium grease has

been applied at the factory. No user maintenance is required.

Summary of Contents for WN-3500

Page 1: ...pper Rocker Mount Mounting Plate Clevis Pin and Hook Wireless Remote Winch Rocker Switch Wiring Accessory Kit Hand Strap 2018 SuperATV com All Rights Reserved WN Winch Guide 11 2 2018 Fairlead kit contents continue on following page Solenoid ...

Page 2: ... hands when handling Synthetic Rope Anchor Strap Chain 5 000 lbs 10 000 lbs high tensile strength strap Blanket Place on Synthetic Rope to absorb energy in event of a failure Hardware Kit Stopper Hardware Blue Wire 6 long Yellow Wire kit contents continued Black Wire Red Wire 12 long ...

Page 3: ...ten for your safety User is responsible for safe operation of this device WARNING Read study and follow all instructions before operating winch Failure to heed these instructions may result in personal injury death and or property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This symbol is also used to alert user against unsafe prac...

Page 4: ...ts Motor power into extreme pulling forces Braking System Braking action is automatically applied to Winch Drum when Motor is stopped and there is load on Synthetic Rope A separate mechanical brake applies braking action Control System Winch can be controlled by using Power Cord Switch Assembly or through Remote Control Free Spooling Clutch Allows user to manually disengage CLUTCH OUT Winch Drum f...

Page 5: ...ear rated capacity use a pulley block snatch block to reduce load on Synthetic Rope WARNING Don t move vehicle to pull a load towing on Synthetic Rope This can result in Synthetic Rope breakage WARNING Avoid shock loads by using control switch intermittently to take up slack in Synthetic Rope Shock loads can exceed rated capacity for Synthetic Rope and Winch Drum SAFETY PRECAUTIONS Failure to heed...

Page 6: ...get within 12 of Winch while re spooling Turn off Winch and repeat procedure until only a few feet of Synthetic Rope remain Disconnect Remote Control and finish spooling by hand rotate Winch Drum by hand with Clutch disengaged Keep hands clear of Fairlead and Winch Drum while Winch is under power WARNING Never connect Synthetic Rope back onto itself Side cutaway view of Winch Side Cutaway View Of ...

Page 7: ...ll by Layer layer lbs kgs 0 18 63 5 68 24 1 4500 2045 1000 454 14 13 4 31 86 2 3600 1636 2000 907 12 33 3 76 155 3 3130 1423 3000 1361 7 25 2 21 229 4 2745 1248 4000 1814 4 1 1 25 256 4500 2041 2 98 91 278 Model WN 4500 Line Pull lbs kgs Line Speed Ft min M min Motor amps Pull by Layer layer lbs kgs 0 20 5 6 2 30 1 5000 2268 1000 454 16 1 4 9 83 2 4080 1851 2000 907 12 8 3 9 136 3 3450 1565 3000 1...

Page 8: ... made under various loads way Synthetic Rope spools onto Winch Drum etc by performing several test runs Inspect all components hardware and electrical connections before each use If Synthetic Rope is frayed or damaged replace immediately Use only manufacturers replacement rope Replace or remove any component that appears to be damaged worn or operating abnormally Never connect Synthetic Rope back ...

Page 9: ... 4 Assemble Clevis Hook to Synthetic Rope Remove Pin from Clevis Hook and connect Clevis Hook to Synthetic Rope Reinstall Pin to Clevis Hook 5 Install Stopper to Synthetic Rope 6 Install Hand Strap to Clevis Hook 7 Check Winch Drum for proper rotation Set Free Spooling Clutch to OUT and pull out some Synthetic Rope Set Free Spooling Clutch to IN and press OUT button on Rocker Switch If properly in...

Page 10: ... WN 5000 10 Rocker Rocker Mount Rocker Mount Rocker Handlebar Handlebar ROCKER MOUNTING Rocker can be mounted to Handlebar as shown below Rocker Switch Red Wire must be connected to a switched 12V source Ignition Key ...

Page 11: ...ection Do not winch from an acute angle Synthetic Rope will pile up on one side of Winch Drum causing damage to Synthetic Rope and Winch Short pulls from an angle can be used to straighten vehicle Long pulls must be done with Synthetic Rope at a 90 angle to winch vehicle Winch incorrect angle Winch correct angle sling tree strap Locate a suitable anchor such as a strong tree trunk or boulder Alway...

Page 12: ...While standing aside and clear of tow path use Rocker Switch or Wireless Remote Control to control winching If required wait until Motor stops before reversing direction Be sure Synthetic Rope is winding evenly and tightly around Winch Drum Vehicle being winched can be slowly driven to add assistance to winching Avoid shock loads keep Synthetic Rope under tension This can damage components and veh...

Page 13: ...ooling Clutch to IN position If problem persist contact SuperATV Motor runs slowly or without normal power Insufficient current or voltage Battery is weak and may need charging Always operate Winch with vehicle running Corroded and or loose battery cables should be cleaned and tightened Motor overheating Winch run time too long Periodically allow Winch to cool while operating Motor runs in one dir...

Page 14: ...s 13 4 72 4 88 4 49 4 6 3 Model WN 3500 14 76 4 72 6 61 4 52 4 6 3 Model WN 4500 15 55 4 72 6 61 5 31 4 6 3 Model WN 5000 WN 3500 Synthetic Rope Diameter x Length Ø7 32 x 50 Ø5 5mm x 15 2m WN 4500 WN 5000 Synthetic Rope Diameter x Length Ø1 4 x 50 Ø6 3mm x 15 2m ...

Page 15: ......

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