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WN-Winch-Guide-12000

15

TROUBLE SHOOTING:

SYMPTOM

POSSIBLE CAUSE

SUGGESTED ACTION

Motor does not 

turn on

Rocker Switch not connected 

properly.

Insert Rocker Switch completely into Controls 

Splitter Connector.

Connect ignition power source.

Loose battery cable 

connections.

Tighten nuts on all cable connections.

Defective Rocker Switch.

Replace.

Defective Motor.

Check for voltage at armature port with Rocker 

Switch pressed. If voltage is present, replace 

Motor.

Water has entered Motor.

Allow water to drain and Winch to dry. Without a 

load, operate Winch in short cycles until completely 

dry.

Solenoid sticking.

Tap on Solenoid with handle end of screwdriver.

Motor runs but 

Winch Drum does 

not turn.

Free Spooling Clutch not 

engaged.

Set Free Spooling Clutch to “HIGH SPEED” or 

“NORMAL SPEED” position. If problem persist, 

contact SuperATV.

Motor runs slowly 

or without normal 

power.

Insufficient current or 

voltage.

Battery(s) is weak and may need charging. Always 

operate Winch with vehicle running.

Corroded and/or loose battery cables should be 

cleaned and tightened.

Motor overheating.

Winch run time too long. 

Periodically allow Winch to cool while operating.

Motor runs in one 

direction only.

Defective Rocker Switch/ 

Remote Control.

Repair or replace Rocker Switch/Remote Control.

Loose battery cable 

connections.

Corroded and/or loose battery or Motor cable 

connections should be cleaned and tightened.

Motor runs 

continuously on its 

own.

Defective Solenoid, Wireless 

Receiver, or Remote Control.

Unplug ignition power.

Remove negative battery cable from Solenoid.

Summary of Contents for WN-12000

Page 1: ...WN Winch Guide 12000 10 15 2020 Fairlead kit contents continue on following page Clevis Pin and Hook Hand Strap Winch Battery Wire Harness Winch Mounting Hardware 4 each Stopper Hardware 4 each Fairl...

Page 2: ...WN Winch Guide 12000 2 remove 3 screws on back of Wireless Remote and install Batteries on Batteries to face installer CR2032 Batteries Wireless Remote Solenoid kit contents continued Wired Remote...

Page 3: ...study and follow all instructions before operating winch Failure to heed these instructions may result in personal injury death and or property damage Indicates a potentially hazardous situation which...

Page 4: ...y Layer layer lbs kgs 0 34 78 10 6 75 1 7000 3175 3000 1361 11 48 3 5 180 2 5562 2535 6000 2722 8 2 2 5 255 3 4614 2093 9000 4082 5 96 1 8 320 4 3853 1748 12000 5443 4 59 1 4 420 Line Pull lbs kgs Lin...

Page 5: ...on Winch SuperATV prefered mounting method Place Solenoid onto Tie Bars and tighten screws in Clamps User may install to an optional location Winch Tie Bar Tie Bar Solenoid Clamp Clamp BATTERY WIRE H...

Page 6: ...e will share same Terminal Post Red Solenoid Power wire must be connected to a switched 12V source i e Igntion Key Solenoid connect to Battery Wire Harness BLUE Winch NEG YELLOW Winch POS RED Battery...

Page 7: ...Close Protective Boot when Wired Remote is not connected Solenoid Protective Boot CLUTCH SETTINGS NORMAL SPEED Use for full 12 000 lbs pull rating DISENGAGED Use to manually disengage CLUTCH OUT Winch...

Page 8: ...System Converts Motor power into extreme pulling forces Braking System Braking action is automatically applied to Winch Drum when Motor is stopped and there is load on Synthetic Rope A separate mecha...

Page 9: ...r rated capacity use a pulley block snatch block to reduce load on Synthetic Rope WARNING Don t move vehicle to pull a load towing on Synthetic Rope This can result in Synthetic Rope breakage WARNING...

Page 10: ...t within 12 of Winch while re spooling Turn off Winch and repeat procedure until only a few feet of Synthetic Rope remain Disconnect Remote Control and finish spooling by hand rotate Winch Drum by han...

Page 11: ...ade under various loads way Synthetic Rope spools onto Winch Drum etc by performing several test runs Inspect all components hardware and electrical connections before each use If Synthetic Rope is fr...

Page 12: ...in from Clevis Hook and connect Clevis Hook to Synthetic Rope Reinstall Pin to Clevis Hook 5 Install Stopper to Synthetic Rope with supplied hardware 6 Install Hand Strap to Clevis Hook 7 Check Winch...

Page 13: ...tion Do not winch from an acute angle Synthetic Rope will pile up on one side of Winch Drum causing damage to Synthetic Rope and Winch Short pulls from an angle can be used to straighten vehicle Long...

Page 14: ...While standing aside and clear of tow path use remote to control winching If required wait until Motor stops before reversing direction Be sure Synthetic Rope is winding evenly and tightly around Winc...

Page 15: ...Drum does not turn Free Spooling Clutch not engaged Set Free Spooling Clutch to HIGH SPEED or NORMAL SPEED position If problem persist contact SuperATV Motor runs slowly or without normal power Insuf...

Page 16: ...all dirt and corrosion as required Do not disassemble Mechanical Gear System High temperature lithium grease has been applied at the factory No user maintenance is required SYNTHETIC ROPE MAINTENANCE...

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