Superabrasive LAVINA 38GR -X User Manual Download Page 7

Superabrasive 

Owner’s Manual Original Language – Lavina 

®

38GR-X  

08/2017 

 

7

 

2.SAFETY INSTRUCTIONS 

 
RECOMMENDED USE   

 

The  Lavina

®

  38GR-X  machine  is  designed  and

 

manufactured  to  grind  and  polish  concrete,  terrazzo  and 
natural stone floors. It can be used for renovations as well 
as  for  polishing.  The  machine  is  designed  for  dry  or  wet 
use. When using it dry, use a vacuum of appropriate size. 
For  more  information,  please  refer  to  the  chapter  on 
handling the vacuum connection.  

PROHIBITED USE 

 

 

The machine MUST NOT be used: 
For applications apart from the ones stated in the General 
Description chapter. 
For not-suitable materials. 
In environments which: 
Possess risks of explosion 
Possess high concentration of powders or oil substances 
in the air  
Possess risks of fire 
Feature inclement conditions.  
Possess electromagnetic radiation. 
In nursing homes, hospitals, day-care centers, etc 
In areas where loose tiles or other objects are preventing    
proper use of the machine. 
In rooms without proper ventilation 
 

PREPARATION FOR WORK 

Make sure that: 
You  have  closed  off  the  work  area,  so  that  no  person 
unfamiliar with operating the machine can enter the area 
The  tool  plate  and  tools  are  adjusted  to  the  machine 
properly 
There are no missing parts of the machine 
The machine is in upright working position 
The protection devices are working properly. 

 
PROTECTION DEVICES 

 

The machine  is equipped  with several  protection  devices 
including the following:  
An emergency stop button 
A protection skirt and a hood for protecting the tool plates.  
These devices protect the operator and/or others persons 
from  potential  injuries.  Do  not  remove  them.  On  the 
contrary, before using the machine, please ensure that all 
protection devices are mounted and function properly. 

 
ARREST FUNCTIONS   

Functions to arrest the machine 
include the following: 
Switch to stop the engine 
Button to stop the grinding movement  
Close the propane tank 

 
SAFE USE 

 

 

The  Lavina

®

  38GR-X  is  designed  to  eliminate  all  risks 

correlated  with  its  use.  However,  it  is  not  possible  to 
eliminate  the  risks  of  an  eventual  accident  with  the 
machine.  Unskilled  or  uninstructed  operator  may  cause 
correlated residual risks. Such risks are: 
Position - Related  Risks  

due 

to 

operator’s 

incorrect working position   

Risks of Entanglement   due  to  wearing  inappropriate 
working clothes  
Training-related Risks    due to lack of operational training  

NOTE

: In order to reduce all consequences of the above-

mentioned  risks,  we  advise  that  machine  operators  will 
follow the instructions in the manual at all times. 

 
PROPANE SAFETY 

 

 

Propane  is  a  flammable  gas  whose  vapors  are 

heavier than air. As is the case with gasoline, propane can 
explode if the proper cautions are not heeded. Propane is 
odorized  with  an  agent  having  a  distinct  odor  that  is 
recognizable  at  very  low  concentrations.  This  helps  in 
identifying leaks, even when they are small.  
 

Awareness  and  basic  safety  precautions  are 

required  when  working  with  propane.  As  long  as  these 
precautions  are  followed,  risk  is  negligible.  Ignorance, 
however, could pose needless risk. 
 

The  two  greatest  hazards  with  propane  powered 

floor care machines are:  

 

- Carbon Monoxide Poisoning: 

This is the most 

frequently  reported  incident  associated  with  propane 
powered floor care machines and is caused by excessive 
exhaust  emissions.  The  symptoms  are  headache, 
dizziness  and  nausea.  A  major  cause  involves  engines 
with poor preventive maintenance practices, usually those 
with  dirty  air  filters  and  machines  operated  in  confined 
areas without adequate ventilation. Another cause may be 
substandard,  inexpensive  machines  with  no  emissions 
control technology and improperly set carburetion.  

 

- Overfilled Fuel Cylinders:

 Nearly all fire related 

incidents  reported  result  from  bringing  a  cylinder  into  a 
building  without  first  checking  for  overfill.  This  action  is 
dangerous, unwise, and unnecessary.  

 
FIRE SAFETY   

 

 

Be  aware  of  the  potential  dangers  of  fire  or 

explosion when using propane, and take normal fire-safety 
precautions.  

Fire: 

There is a  possibility  of fire from LPG vapor leaking 

or venting from fuel cylinders or carburetion equipment.  

Explosion: 

LPG  vapor  concentrated  or  confined  to  a 

small, restricted space may explode or ignite.  

Propane

  may  experience  a 

BLEVE

,  a  boiling  liquid 

expanding vapor explosion. 

 
EMISSIONS 

 

  

 

All propane powered floor care machines produce 

emissions.  Most  are  harmless,  but  some  are  dangerous 
and  can  be  fatal.  Carbon  monoxide  (CO)  poses  the 
greatest risk, since CO can be lethal  within as little as 30 
minutes  exposure  at  3,000  parts  per  million  (ppm) 
concentration.  
 

Carbon  monoxide  is  an  invisible,  odorless, 

colorless gas created when fossil fuels (such as gasoline, 
wood, coal, propane, oil and methane) burn incompletely.  

 
HAZARD COMMUNICATION  

 

A Material Safety Data Sheet for propane shall be 

posted in all buildings where propane will be used.  

Summary of Contents for LAVINA 38GR -X

Page 1: ...Superabrasive Owner s Manual Lavina 38GR X 08 2017 1 LAVINA 38GR X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive Owner s Manual Lavina 38GR X 08 2017 2...

Page 3: ...oration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated...

Page 4: ...EMARK 20 Check Daily 20 Check and replace after the first 8 Working Hours 20 Check and replace Every 50 Working Hours 20 Check Every 200 Working Hours 20 Check Every 400 Working Hours 21 Vacuum 21 Wat...

Page 5: ...ed and fitted for the above mentioned applications only Every other use may possess risks to the persons involved MACHINE CHARACTERISTICS The Lavina 38GR X is made of two main component sections LAVIN...

Page 6: ...IONS The vibrations of the machine are within the limits of directives and harmonized standards from the European Union when the Lavina 38GR X is operated with the recommended tools and in normal cond...

Page 7: ...Training related Risks due to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that machine operators will follow the instructions in the ma...

Page 8: ...occupancy of a given work area is minimal CARB EPA The California Air Resource Board CARB and Environmental Protection Agency EPA also set limits for propane powered engines used outdoors but CARB EPA...

Page 9: ...Model CO 95 ENERAC POCKET 60 Manufactured by Energy Efficiency System 2 ENGINE EXHUAST ANALYZERS HORIBA GAS ANALYZER ENERAC 2000 COMBUSTION ANALYZER ENERAC POCKET 60 3 DATA LOGGERS INDUSTRIAL SCIENTIF...

Page 10: ...h at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window also away from heat and direct sunlight Do not install the cabinet near a stairway or street ele...

Page 11: ...e handle can be positioned in three positions Transport position to store or to transport or to hoist the machine fig 3 4 Working position fig 3 5 and Flipping position fig 3 6 To change the handle po...

Page 12: ...le by using the hoisting ring mounted on the carriage see Fig 3 12 The eye bolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Always u...

Page 13: ...needed Fig 3 15 When engaging or disengaging the hub of the wheel lift the carriage so the wheel does not touch the floor and is free to rotate Fig 3 16 STORAGE Always store and transport the Lavina 3...

Page 14: ...er of the machine One valve Fig 4 2 2 controls the flow from an external water supply which can be connected via a 3 4 water tube at the quick connection Fig 4 2 3 The other valve Fig 4 2 4 should be...

Page 15: ...for stopping the machine Turn on off the panel 3 Switch Reset forward position activates the initial setting on the control panel back position resets the alarm of the inverters 4 Start Stop clutch S...

Page 16: ...s is the position in which the machine should stay when the work is finished 4 Digital RPM workings hours indicator When the motor runs it indicates the revolutions per minute of the motor see the con...

Page 17: ...eed with the water tap Fig 4 2 1 and periodically run the pump Fig 4 10 11 to release water onto the floor surface Starting the pump is possible only if the machine motor is on When working dry check...

Page 18: ...ounting of the tools Always use the key for mounting Item number is A03 00 00 00 FOAM PLATE Diamond tools with Velcro are mounted on the foam plate Fig 5 2 The foam plate is mounted on the QuickChange...

Page 19: ...ions They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowin...

Page 20: ...ation Working with loose screws on the holder could also cause bad damages to the machine Tightening force of the screws has to be 25 30N m 18 22 ft lbs It is very important to regularly check the scr...

Page 21: ...control box as it will destroy the contacts Remove blow out any dust present MECHANICAL PARTS Parts such as the belt seal rings cap rings spiders and buffers and guard assembly are subject to wear an...

Page 22: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 22 LAVINA 38GR X ELECTRICAL SYSTEM Main Circuit...

Page 23: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 23 Control Circuit...

Page 24: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 24 Power Supply Digital Outputs...

Page 25: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 25 Digital Outputs Motion Control...

Page 26: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 26 Comunication Control panel...

Page 27: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 27 Grinding Head...

Page 28: ...ng more air to enter the intake the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can conti...

Page 29: ...pulling it out Fig 8 3 7 Fig 8 3 8 Release the pin sets Fig 8 3 9 and dismantle the third wheel Release the pin sets which attach the head to the carriage and remove the carriage from the main head Fi...

Page 30: ...NEVER RECOVER ITS ORIGINAL TENSION 8 5 REPLACING THE CLUTCH In case the electric clutch has to be replaced remove the engine see previous chapter and lay it on its side with the oil drainage up Fig 8...

Page 31: ...the Felt Ring adaptor and V Ring Mount the V Ring with the smallest lip of the V to the inside Fig 8 6 5 simply push the V Ring so the top is on the same level as the pulley top Fig 8 6 6 Then take th...

Page 32: ...on the machine Make sure the four bolts holding the adapter Fig 8 7 12 are reliably tightened Mount the holder on the machine using the same socket as in 9 6 Fig 8 7 10 Fig 8 7 11 The retaining washe...

Page 33: ...n the main head stopping when you see the chain link and the chain tensioner through the window Loosen the two bolts of the chain tensioner Fig 8 8 3 Fig 8 8 4 a quarter to 1 2 rev the tensioner shoul...

Page 34: ...8 9 6 and the chain link pin Fig 8 9 7 Install the new chain in the same configuration replace the chain link pin Fig 8 9 5 Fig 8 9 8 and the split pin Fig 8 9 6 To tension the chain screw the outer...

Page 35: ...4 or manually by pushing with a force of 16 kg or 35 3 lbs in point A the deflection of the belt must be 3 44 mm or 0 135Inch Fig 8 10 5 It is recommended that the tension of the belt be measured wit...

Page 36: ...e two otor support belts with the Frequency tension Tester Optibelt 3 TT always check again the tension of the two belts Driving belt of the generator To maintain the belt of the generator it is requi...

Page 37: ...and dismount their adaptors Dismount the sealing Carefully check the friction surface flanges of the lower cover and the outside diameter of the adaptors Decide if they are in good condition wear smoo...

Page 38: ...at pos 9 tighten the belt and verify again the correct position of the belt and the correct gearing in every pulley Rotate the gear while tensioning to allow for regular tension distribution along th...

Page 39: ...3 2 and tighten the bolt use blue thread locking adhesive Tightening force on the bolts should be 22 25N m 16 18 ft lbs Screw the safety washer back on as shown Fig 8 13 2 8 14 REPLACING THE PLANETARY...

Page 40: ...t the negative terminal completely then repeat with the positive terminal Fig 8 16 1 Remove the battery When replacing the battery or a installing a new one connect the positive terminal completely th...

Page 41: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 41...

Page 42: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 42...

Page 43: ...local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical supp...

Page 44: ...50 Clamp 1 11 2 LAVINA 38GR X TOOL HOLDER FOR MACHINES PARTS No Item No Description Pcs 1 LAVINA 38GRX 1 2 A43 00 00 Tool Holder A43 3 11 3 LAVINA 38GR X TOP COVER ASSEMBLY AND MOTOR SUPPORT PARTS No...

Page 45: ...0 01 Fork 1 13 M8DIN7980 Spring Washer 4 14 M8X20DIN912 Screw 4 15 L38GS 10 00 10 Pad for V Ring 1 16 TWVA00800 V Ring Type A 1 17 L38GRX 10 00 08 V Ring Support 1 18 DIN6885A14X9X50 Key 1 19 L38GRX 1...

Page 46: ...N6885A12x8x56 Key 1 6 M8x25DIN933 Bolt 6 7 M8DIN7980 Spring washer 11 8 M10DIN934 Nut 2 9 M8x40DIN933 Bolt 3 10 L32C 14 20 04 Spindle 1 11 M8DIN934 Nut 2 12 L25L 10 00 07 Support 1 13 L25L 10 00 08 Wa...

Page 47: ...6 Key 2 8 L32GX 13 00 12 Cap 1 9 52DIN472 Retaining Ring 1 10 6205 Roller Assembly 2 11 L38GRX 13 00 06 Shaft 1 12 D21x2 O Ring 1 13 M5X8DIN914 Screw M5x8 3 14 L32C 13 00 10 Distance Ring 1 11 8 LAVIN...

Page 48: ...bly 1 12 A80DIN472 Retaining Ring 1 13 L38GX 11 20 00 Planetary chainring set 2 11 10 LAVINA 38GR X TOP COVER PARTS No Item No Description Pcs 1 L38GRX 10 10 01 Top Cover 1 2 29 30 00 Spray Unit 1 2 1...

Page 49: ...IN6921 Bolt 10 15 L32GX 10 00 51 Rear right cover L32GX 1 16 L32GX 10 00 48 Right cover L32GX 1 17 L32GX 10 00 49 Left cover L32GX 1 18 L38GRX 18 00 05 Locking Washer 1 19 M8X110DIN603 Screw 2 20 M8X6...

Page 50: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 50...

Page 51: ...Link 3 15 M8DIN934 Nut 6 43 M8X20DIN6921 Bolt 12 16 L38GRS 28 00 00 Guard 1 44 L38GRX 26 00 04 Long rubber pad 1 17 17 1 L38GRX 25 00 00 L Lamp Unit Incl Cable 1 45 L38GRX 26 00 01 R1 Right bottle ho...

Page 52: ...X16DIN933 Bolt 2 9 BO751 107 25M08 Knob 1 10 L32 02 03 00 00 01 Washer 1 11 L32 02 03 00 00 02 Teflon Washer 1 12 L38GRS 20 20 00 Cord Cover 1 13 M5X25DIN7991 Screw 2 14 L38GRS 20 11 00 Stand for remo...

Page 53: ...1 3 1 A41 20 03 Elastic Element 1 3 2 M6DIN985 Self Locking Nut 1 3 3 M6X40DIN7991 Screw 4 3 4 M6X30DIN7991 Screw 1 3 5 A41 21 00 Set of plates 1 4 8 16DIN6921 Bolt 4 5 A41 20 01 Flange 1 11 15 LAVIN...

Page 54: ...uperabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 54 11 16 LAVINA 38GR X WATER TANK PARTS No Item No Description Pcs 1 A36 10 00 Tank Assembly 1 2 A29 50 00 Regulator 1 3 1 2 Filter...

Page 55: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 55 12 LAVINA 38GR X CONTROL BOX PARTS...

Page 56: ...V 30 40 00 Plug on Control Board assy female 1 26 3 L38GRX 30 29 30 Digital Output 1 6 L38GRS 40 11 06 Rail Cover 1 26 4 L38GRX 30 29 40 Processor 1 6 1 L38GRS 40 11 61 Rail Cable Guide 1 26 4 1 L38GR...

Page 57: ...es you should contact Superabrasive Inc at 1 800 987 8403 or by e mail at info superabrasive us Superabrasive Inc 9411 Jackson trail Rd Hoschton GA USA 30548 GENERAL EMISSIONS WARRANTY COVERAGE Supera...

Page 58: ...mpted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims Superabrasive Inc will...

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