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3.  Safety guidelines and measures

3.1.  General

• Do not short-circuit the Li-ion battery.
• Treat the Li-ion battery as described in this manual.
• Do not dismantle, crush, puncture, open or shred the Li-ion battery.
• Do not expose Li-ion battery to heat or fire. Avoid exposure to direct sunlight.
• Do not remove the Li-ion battery from its original packaging until required for use.
• In the event of the Li-ion battery leaking, do not allow the liquid to come in contact with
the skin or eyes. If contact has been made, wash the affected area with copious amounts of
water and seek medical advice.
• Do not use any charger other than that specifically provided for use with the Li-ion battery.
• Observe the plus (+) and minus (–) marks on the Li-ion battery and equipment and ensure
correct use.
• Do not use any battery which is not designed for use with the Li-ion battery.
• Do not mix batteries of different manufacture, capacity, size or type within a device.
• Keep the Li-ion battery clean and dry.
• Secondary batteries need to be charged before use. Always use the correct charger and 
refer this manual for proper charging instructions.
• Do not leave the Li-ion battery on prolonged charge when not in use.
• After extended periods of storage, it may be necessary to charge and discharge the Li-ion
battery several times to obtain maximum performance.
• Retain the original product documentation for future reference.
• Remove the Li-ion battery from the equipment when not in use.

Summary of Contents for SB12V10P-DC

Page 1: ...Manual STARTER BATTERIES 12 7V Lithium Iron Phosphate Version May 2018 ...

Page 2: ...Super B starter batteries will be referred to as the Li ion battery This manual is meant for the installer and the user of the Li ion battery Only qualified certified personnel may install and perform maintenance on the Li ion battery Please consult the index at the start of this manual to locate information relevant to you The boundaries of its use as described in this manual should always be uph...

Page 3: ... issued and pending Information in this publication supersedes that in all previously published material Specifications and price change privileges reserved Super B is a registered trademark of Super B International b v For more information or to order documents contact Super B International b v Expolaan 50 7556 BE Hengelo Ov The Netherlands Tel 31 0 748200010 E mail support super b com www www su...

Page 4: ...nents 11 3 Safety guidelines and measures 12 3 1 General 12 3 2 Disposal 13 3 3 Safety symbols and markings on product 14 4 Installation 15 4 1 General information 15 4 2 Unpacking 15 4 3 Preparing the battery for use 15 4 3 1 Placement of the battery 16 4 4 Connection wires 16 4 4 1 Connecting power cables with automotive type terminals 16 4 5 Connecting a charger to the battery 17 4 6 Disconnect...

Page 5: ...harge Super B 5 7 Storage 22 8 Transportation 23 8 1 General 23 9 Disposal and recycling 24 9 1 General information 24 10 Troubleshooting 24 11 Warranty and liability 25 Appendix I Declaration of Conformity 27 ...

Page 6: ...ng when you check it consider it to be damaged Do not attempt to recharge or use it 4 This battery is specially developed for motorsport If you want to use it on road please consult Super B In Appendix I the Declaration of Conformity for Super B starter batteries is given 1 2 Glossary of Terminology Endurance Life cycle The products maximum lifespan achieved by following the guidelines presented i...

Page 7: ...ars or 1000 2000 cycles at 1C charge discharge or up to 4000 cycles at C3 charge discharge Table 2 General product specifications The lifespan value given above is an indication at 23 C Battery lifespan depends strongly on temperature and the applied charging and discharging loads 2 3 Technical specifications Product name Mass Ingress protection rating EAN SB12V2600P AC 0 46 kg IP69 8718531360006 ...

Page 8: ... 23 C Open Circuit Voltage no load Nominal Voltage 0 2C discharge Product name Rated capacity Charge current Discharge current continuous Discharge pulse current 1 sec Discharge performance at 20 C rated capacity SB12V2600P AC 2 5Ah Max 10A 40A 136A 54C 2 5Ah 31 3Wh SB12V5200P BC 5Ah Max 19A 80A 255A 51C 5 0Ah 62 5Wh SB12V7800P CC 7 5Ah Max 27A 120A 375A 50C 7 5Ah 93 8Wh SB12V10P DC 10Ah Max 37A 1...

Page 9: ...35mm SB12V5200P BC 84mm 114mm 62mm SB12V7800P CC 98mm 120mm 82mm SB12V10P DC 124mm 120mm 82mm SB12V15P EC 181mm 120mm 82mm SB12V20P FC 238mm 120mm 82mm SB12V15P SC 141mm 249mm 96mm SB12V20P SC 141mm 249mm 96mm SB12V25P SC 141mm 249mm 96mm Table 7 Dimensions 174 0 mm 2 W T 174 0 mm 2 H Figure 1 Product dimensions ...

Page 10: ...o provide 2 ventilation holes of 100mm x 100mm each to prevent heat built up Operating temperature range 30 C to 55 C Short term 1 month storage temperature range 20 C to 45 C Long term 1 month storage temperature range 10 C to 25 C Relative humidity 10 90 Vibrations and shocks According UN38 3 Table 8 Environmental conditions 2 5 Required tools 8 10mm Hexagon socket wrench 2 6 Components 1 2 3 4 ...

Page 11: ...2V15P EC SB Battery Bracket EC 8718531360235 For SB12V20P FC SB Battery Bracket FC 8718531360242 For SB12V15P SC SB12V20P SC SB12V25P SC SB Battery Bracket SC 8718531360327 5 0A Lithium Charger Optimate charger 5 0 A 14 4V EU plug 5425006143905 5 0A Lithium Charger Optimate charger 5 0 A 14 4V UK plug 5425006143905 5 0A Lithium Charger Optimate charger 5 0 A 14 4V US plug 5425006143936 External un...

Page 12: ...at specifically provided for use with the Li ion battery Observe the plus and minus marks on the Li ion battery and equipment and ensure correct use Do not use any battery which is not designed for use with the Li ion battery Do not mix batteries of different manufacture capacity size or type within a device Keep the Li ion battery clean and dry Secondary batteries need to be charged before use Al...

Page 13: ...e Super B 13 3 2 Disposal Dispose of the Li ion battery in accordance with local state and federal laws and regulations The Li ion battery may be returned to the manufacturer Do not mix with other industrial waste ...

Page 14: ...instructions Battery acid Explosive gas No smoking no naked flames no sparks Keep away from children Dispose of the Li ion battery in accordance with local state and federal laws and regulations The Li ion battery may be returned to the manufacturer Do not mix with other industrial waste This product or sections of this product can be recycled Table 10 Safety symbols 14340_067_id_SUPB_Labels_Safet...

Page 15: ...ing Check the battery for damage after unpacking If the battery is damaged contact your reseller or Super B Do not install or use the battery if it is damaged 4 3 Preparing the battery for use Warning Do not overcharge the Li ion battery Warning Always remain within the limits indicated in chapter 2 during the use of the Li ion battery Caution Do not operate the Li ion battery beyond published max...

Page 16: ...overheating or unnecessary losses occur 4 4 1 Connecting power cables with automotive type terminals 1 Connect the load or charger to the X2 terminal of the battery Figure 4 Warning Do not connect the X1 terminal first as this may lead to short circuits 2 Connect the load or charger to the X1 terminal of the battery Figure 4 3 Ensure both contacts are tightened M5 6Nm M6 10Nm 4 Place the terminal ...

Page 17: ...l the previous steps described in chapter 4 before connecting the battery to the charger Figure 6 Connecting a charger to the battery 4 6 Disconnecting a battery 1 Disconnect the negative wire from the X1 terminal of the battery 2 Disconnect the positive wire from the X2 terminal of the battery Battery Charger AC S1 SB12V25P SC Plus Minus Main Switch ...

Page 18: ...o preserve the lifespan of the Li ion battery use a Super B charger or a charger approved by Super B 1 Connect the charger to the battery as described in paragraph 4 5 2 Charge the battery in case of an under voltage shutdown or if the state of charge drops below 20 to preserve the lifespan of the battery 5 2 1 Charging rate Super B Li ion battery can be charged within 25 minutes Displayed in Tabl...

Page 19: ...12V15P SC 52 A 15 A SB12V20P SC 66 A 20 A SB12V25P SC 77 A 25 A Table 11 Charging rates at different charge currents Charge time max 25 minutes Charge time approximately 1 hour 5 2 2 Charging method Super B recommends using the following charging method Charge Profile Super B Batteries Charge profile Super B Batteries Bulk Absorption Float UBulk UAbsorption UFloat UReturn Imax Ifloat t1 t0 ILoad t...

Page 20: ...e maximum charger active time t0 can be programmed Super B suggests setting t0 to t0 2 BTcap Chcur Example Battery capacity 20Ah Charger 10A Set to to a maximum of 2 20 10 4 hours Bulk Phase Typical Min Max UBulk 14 4V DC 14 3V DC 14 6V DC Imax See table 11 for max charging current of each model t0 Depends on the state of charge 2 BTcap Chcur Table 12 Bulk Phase Absorption phase In this phase the ...

Page 21: ...onnect the Li ion battery from all loads and charging devices before performing cleaning and maintenance activities see paragraph 4 6 2 Place the enclosed protective caps over the terminals before cleaning and maintenance activities to avoid the risk of contacting the terminals 6 2 Inspection 1 Inspect for loose and or damaged wiring and contacts cracks deformations leakage or damage of any other ...

Page 22: ...uctions are not followed and the Li ion battery has no charge remaining when it is checked consider it to be damaged Do not attempt to recharge or use it Replace it with a new Li ion battery Storage instructions 1 Charge the battery to 80 of its capacity before storage 2 Disconnect the Li ion battery from all loads and if present the charging device 3 Place the enclosed protective caps over the te...

Page 23: ...ort over water air and land the battery falls within packaging group PI965 Section II Use Class 9 Miscellaneous Dangerous Goods and UN Identification labels for transportation of Li ion ion batteries which are assigned Class 9 Refer to relevant transportation documents Li ion batteries and Li ion ion cells are regulated in the U S in accordance with Part 49 of the Code of Federal Regulations 49 CF...

Page 24: ...osed of in accordance with relevant EC Directives and national regional and local environmental control regulations For disposal within the EC the appropriate code according to the European Waste Catalogue EWC should be used Other Many countries prohibit the disposal of waste electronic equipment in standard waste receptacles 10 Troubleshooting Problem Possible situation Solution The battery canno...

Page 25: ...allation of the Super B product by persons unskilled to work with electro technical devices or components g any other wrongful use contrary to the Super B s user manual or the safety instruction h any use contrary to the product specifications of that product i any acts of force majeure 11 4 Except as specified in the clause 11 3 Super B makes no warranty whether express or implied including witho...

Page 26: ... the customer Super B s liability for loss of property damage to property and bodily injury including death caused by the application of those particular Super B products shall in any event be limited to the amount actually paid out by Super B s insurance company to Super B in accordance with the insurance cover of that insurance policy for that particular type of damage Super B has taken out insu...

Page 27: ...Be in charge Super B 27 Appendix I Declaration of Conformity ...

Page 28: ...28 ...

Page 29: ...re information or to order documents contact Super B International b v Expolaan 50 7556 BE Hengelo Ov The Netherlands Tel 31 0 748200014 support E mail support super b com www www super b com Manual May 2018 ...

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