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The water heater boost should remain on unless you plan to be away from home for length of time.
If you need to switch the system off (system close down), switch off the electrical water heater isolating switch 
(electric element boost heating), switch off the power to the Solar Control Unit (solar heating), Shut off the cold water-
in to the DuoValve (point C) and close the Shut-off ball valve (point E) on the Solar control kit.

To turn on the water heater  

Open the DuoValve (point C),- this allows cold water to enter the solar tank, switch on the Solar Control Unit and 
open the Shut-off ball valve (point E) on the Solar Control kit, If the solar collectors have been drained then follow the 
instructions in section 14 of this document (14. Priming and filling the system).

Heater Boost control

Under ideal conditions, your solar hot water will be kept up to temperature by the solar collectors. However on cloudy 
and overcast days and during the winter months, the boost heating element inside the solar water tank (electric boost 
systems) may be activated to maintain your water temperature. The heating element (immersion heater), must have 
its own dedicated electrical supply and must remain connected to the electrical supply at all times.

Water pressure

The water pressure used with this Solar Hot Water system must be a minimum of 200kpa.

Tank Sizes

160 litre 1140mm(h) x 580mm dia.      250 litre 1620mm(h) x 580mm dia.      315 litre 1980mm(h) x 580mm dia.

Solar collector roof space required

1 collector 1.2m(w) x 1.8m(h)              2 collectors 2.4m(w) x 1.8m(h)            3 collectors 3.6m(w) x 1.8m(h)

Note:
All installations must be carried out by authorised plumbers or other authorised persons.

Installer - Please familiarise yourself with all the diagrams and pictures before starting to connect the system 
together. Installation instructions begin at section 10.
Some diagrams/pictures are representative only and some pictures are shown before pipe insulation has 
been fitted for clarity. To comply with AS2712 certification, the plumbing between the solar hot water tank 
and the solar collectors must be installed using 12mm internal pipe diameter with insulation thickness of 
40mm on the inlet pipe and 12mm internal pipe diameter with insulation thickness of 40mm on the outlet 
pipe, both pipes using insulation material to ISOpipe insulation standards. For Gas Boosted systems the 
pipe between the Solar preheat tank and Gas Booster must use Armaflex 32mm thickness insulation.

2.  About your Suntrap Solar Hot Water System

Congratulations

for choosing a Suntrap Solar Hot Water System. All the systems are designed to have the Solar Collectors 

mounted on the roof, and the Solar tank installed at ground level. Three sizes of Everlast Stainless steel solar hot water tanks 
are used and have either an electric or gas boost as supplementary heating sources. Tanks have capacities of 160, 250 or 
315 litres with either a 3.6 KW heater, or a Bosch 21e/26e gas heater.

The Solar Tanks are suitable for installations either inside or outdoors. If the area in which the system is to be installed is subject to 

freezing conditions, then the hot and cold solar copper pipes must be fully insulated with closed cell polymer insulation to offer 
protection against freeze damage.

All electrically  boosted Suntrap Solar Hot Water systems are certified to be connected to a dedicated Off Peak 1 electrical supply. 

Risk of scalding

Be aware that the solar hot water temperature can cause scalding. Check the temperature before use. A temperature limiting 

device (Tempering Valve) is provided with all Suntrap Solar Hot Water kits and must be fitted to avoid very hot water from the 
hot taps (bathrooms, showers etc.)

Temperature adjustment

On electrically boosted systems, the solar tank thermostat determines the tank temperature during off-peak boosting and may be 

adjusted by a licensed tradesperson if required. The Tempering Valve is required to prevent scalding as solar hot water can 
be much hotter than just electrically heated water. The Solar Control Unit will control the solar pump to circulate the water 
when there is a temperature difference of 9 degrees centigrade or more between the tank temperature and the solar collector 
outlet temperature, or when the temperature of the solar collectors are +3 degrees centigrade (to prevent the solar collectors 
from freezing).

The Solar Tank thermostat temperature has been factory set and should not require adjustment. The water heater is supplied with 

a Pressure and Temperature Relief valve (PTR 850 Valve) which must not be tampered with.

Safety

The tank is supplied with a Pressure and Temperature Relief valve,  a Pressure Limiting Valve, and a thermostat. These devices 

must be kept in working order at all times. High temperatures can exist in the solar pipes and precautions must be taken to 
avoid young children touching them.

If any power cords or plugs are damaged, then these must be replaced by a licensed electrician.

To turn off the hot water

Summary of Contents for ST-160-16

Page 1: ...c Boost Models ST 160 16 ST 250 32 ST 315 32 ST 250 48 ST 315 48 December 2010 issue 10 4 Suntrap Pty Ltd PO Box 3164 Dural NSW 2158 Tel 02 9651 2866 Gas Boost Models ST 160NG21 16 ST 160LPG21 16 ST 2...

Page 2: ...s 6 The Suntrap Solar Control Kit 7 Connections to the Suntrap Solar Collectors 8 Connections to the top of the Solar Hot Water Tank 9 Connections to the middle and bottom of the Solar Hot Water Tank...

Page 3: ...ated tube collectors Configuration Annual Energy Saving 10 Year Renewable Energy Certificate Allocation Zone 1 Zone 2 Zone 3 Zone 4 Zone 1 Zone 2 Zone 3 Zone 4 ST 160NG21 16 ST 160LPG21 16 ST 250NG26...

Page 4: ...the pipe between the Solar preheat tank and Gas Booster must use Armaflex 32mm thickness insulation 2 About your Suntrap Solar Hot Water System Congratulations for choosing a Suntrap Solar Hot Water...

Page 5: ...e tray so that in the event of a leak the property will not be damaged by water AS NZS 3500 4 Draining of the safe tray must also comply with AS NZS 3500 4 Caring for your system At the top of the Sol...

Page 6: ...tre solar hot water tank with 2 solar collectors and electric boost 1980mm h x 580mm dia ST 250 48 250 litre solar hot water tank with 3 solar collectors and electric boost 1620mm h x 580mm dia ST 315...

Page 7: ...x 3 4 CTI unions 1 x 82mm x 20mm diameter copper pipe FCS002 Coupling components used to connect 2 x Solar Collectors together For 3 x solar collectors ST 250 48 ST 315 48 ST 250NG26 48 ST 250LPG26 48...

Page 8: ...ples 1 x W62 straight brass fitting Part n PLV00A 1 x Pressure Limiting Valve 500 kpa assembly 1 x 15mm nipple 1 x W62 straight brass fitting Part n NRV00A 1 x Solar Return Inlet check valve 1 x 20mm...

Page 9: ...is item is packed behind the electrical heater accesspanel In the Everlast Electric boosted Solar Tanks END004 Plastic End Caps for Roof Frame SET348 3 x Solar Collectors EST315 Everlast stainless ste...

Page 10: ...SWR00A Solar Collector outlet assembly SWI00A Solar Collector inlet assembly including the Expansion Control Valve NRV00A Solar Return Inlet Non Return Valve with Purge Valve assembly Solar hot water...

Page 11: ...tacle Shut off ball valve S T C Use copper Tee G Cold Water in V Blanking Plug Solar Collector temp receptacle P Solar Hot water tank R Solar Hot Water tank Solar Pump Solar Control Unit Solar Collect...

Page 12: ...are the Tank sensor from Point H and the Collector sensor from Point K cables E 1 2 3 D The Suntrap Solar Control Kit Gas The Gas Boost Solar Control Kit contains the following items 1 The Solar Pump...

Page 13: ...ve and the M x CTI Conetite union to join to 15 mm pipe Point L Part n SCU20A and SOV00A Part n CWI20A H and BSR00A U Part n SWR00A L Part n SWI00A K U H L K 850kpa Pressure and Temperature Relief val...

Page 14: ...hrough the F to 15mm brass adapter use thread tape Screw the Expansion Control Valve onto the Tee using the 15 mm nipple supplied use thread tape The solar collectors are connected in series using bra...

Page 15: ...olar collector threaded connections Note This part is not supplied with a 1 x solar collector system M and N L 8 Connections to the top of the Solar Hot Water Tank This picture shows the connection to...

Page 16: ...lar flow is connected from Point P on the tank to the inlet to the solar pump Point D G U H P U 10 The completed Solar Hot Water Tank assembly The Tank and Solar control kit must be positioned close t...

Page 17: ...on on a hot day the Solar collectors and fittings will be too hot to touch Turn off mains water supply valve Make sure all connections are tightened Make sure all fittings are securely tightened Ensur...

Page 18: ...supplied Tap in the 4 x plastic end caps into the cut off ends of the frame square sections 4 x L shaped brackets attach each collector frame to the Roof Frame With all the evacuated glass tubes remov...

Page 19: ...l 32mm thickness insulation between the Solar Preheat Tank and the Gas Booster Position the Solar Hot Water tank on firm and level ground near an electrical supply Screw the Shut off valve to the outl...

Page 20: ...he sun 14 Priming and filling the system Fit the Solar hot water outlet connector to the Solar Tank using thread tape Point H Connect the DuoValve P N DUO00A and the water Pressure Limiting Valve P N...

Page 21: ...e piece SL I 1500 Collector tubes U 1500 16 MODEL Suntrap Evacuated U Tube Solar Collector Features Simple structure and stable operation Utilization all year round even in cold climates Can operate w...

Page 22: ...system or a component is replaced by Suntrap the balance of any original warranty will remain effective The replacement part does not carry any additional warranty 14 Suntrap s obligations under this...

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