SunTech 16/T Series Installation Manual Download Page 9

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Recommended mounting method

Mounting

method*

Mechanical load

Installation location

Module type

Four bolts mounting

with beams

underneath

Test load:

Positive 5400Pa

Negative 2400Pa

Safety factor: 1.5

20/W Series
60/W Series
A60/W Series
B60/W Series
C54/U Series (35mm & 30mm)**

Four bolts mounting

with beams

underneath

Test load:

positive 3800Pa

negative 2400Pa

Safety factor: 1.5

20/W Series
60/W Series
A16/T Series
A60/W Series
B60/W Series
C54/U Series (35mm & 30mm)

Four bolts mounting

with beams

underneath

Test load:

positive 5400Pa

negative 3800Pa

Safety factor: 1.5

16/T Series

24/V Series

Four bolts mounting

with beams

underneath

Test load:

positive 5400Pa

negative 2400Pa

Safety factor: 1.5

72/V Series
72/P Series
A72/V Series
A72/P Series
B72/V Series
B72/P Series (35mm & 30mm)
C72/V Series
C72/P Series (35mm & 30mm)
D66/W Series
D60/W Series

Eight bolts

mounting with

beams underneath

Test load:

positive 5400Pa

negative 3800Pa

Safety factor: 1.5

20/W Series

60/W Series

A20/W Series

A60/W Series

B60/W Series

C54/U Series (35mm & 30mm)

Summary of Contents for 16/T Series

Page 1: ......

Page 2: ...1 Table of Contents ...

Page 3: ...rized and trained personnel Installers must assume all risks of injury that might occur during installation including but not limited to the risk of electric shock One single module may generate more than 30V DC when exposed to direct sunlight Contact with a DC voltage is potentially hazardous and should be always avoid Do not disconnect the modules or any electrical part under load PV modules gen...

Page 4: ...d ensure that the glass faces down on a soft flat surface to prevent water from collecting inside the module and causing damage to exposed connectors Installation Safety Never disconnect electrical connections or unplug connectors while the circuit is under load Contact with electrically active parts of the modules such as terminals can result in burns sparks and lethal shock whether or not the mo...

Page 5: ...s providing the following information Nameplate describes model number electrical properties like rated power rated current rated voltage open circuit voltage short circuit current etc mechanical properties like weight dimensions etc certification information company information as well as product origin Barcode each individual module has a unique serial number The serial number has 18 digits The ...

Page 6: ...r through the air For ground mounting systems the minimum distance recommends from the ground to the lower edge of the module is at least 24 inches 60cm Modules must be securely attached to the mounting structure For Clamping System installation methods the recommended maximum compression for each clamp is 2900 PSI 20 Mpa in order to avoid potential damages to module frames Follow the instruction ...

Page 7: ...nstaller must ensure that the clamps used to secure the modules are robust enough Mounting Methods and Mechanical Loads Select a proper installation method based on the required load See below for more detailed information All installation methods herein are only for reference and Suntech will not provide related mounting components The system installer or trained professional personnel must be re...

Page 8: ...002mm 35mm A20 W Half cell solar module 1680mm 1002mm 35mm A60 W Half cell solar module 1684mm 1002mm 35mm A72 V Half cell solar module 2008mm 1002mm 35mm A72 P Half cell Solar module 2028mm 1002mm 35mm Suntech Standard Module Type using 166 mm solar cell Module Dimension Length Width Thickness B60 W Half cell solar module 1756mm 1039mm 35mm B72 V Half cell solar module 2095mm 1039mm 35mm B72 P Ha...

Page 9: ...60 W Series B60 W Series C54 U Series 35mm 30mm Four bolts mounting with beams underneath Test load positive 5400Pa negative 3800Pa Safety factor 1 5 16 T Series 24 V Series Four bolts mounting with beams underneath Test load positive 5400Pa negative 2400Pa Safety factor 1 5 72 V Series 72 P Series A72 V Series A72 P Series B72 V Series B72 P Series 35mm 30mm C72 V Series C72 P Series 35mm 30mm D6...

Page 10: ... Safety factor 1 5 Clamping zone A 1 4 long frame length 50 mm 16 T Series 20 W Series 24 V Series 60 W Series A16 T Series A20 W Series A60 W Series B60 W Series C54 U Series 35mm 30mm Four clamps mounting with beams underneath Test load positive 5400Pa negative 3800Pa Safety factor 1 5 16 T series L 180 mm 20 W series L 180 mm 24 V series L 280 mm A16 T series L 180 mm Clamping zone A 300 mm 16 ...

Page 11: ...es 72 P Series A20 W Series A60 W Series B60 W Series A72 V Series A72 P Series B72 V Series B72 P Series 35mm Four clamps mounting with beams underneath Test load positive 5400Pa negative 2400Pa Safety factor 1 5 C72 V series L 400 mm clamping zone A 250 mm D66 W Series L 430 mm clamping zone A 160 mm D60 W Series L 400 mm clamping zone A 160 mm B72 P Series L 380 mm clamping zone A 200 mm C72 P ...

Page 12: ... W Series C54 U Series 30mm 35mm Four clamps short end mounting with beams parallel with long frame Test load positive 2400Pa negative 1600Pa Safety factor 1 5 A0 1 4 short frame length 50mm B72 V Series Four clamps short end mounting with beams parallel with long frame Test load positive 2400Pa negative 800Pa Safety factor 1 5 A0 1 4 short frame length 50mm C72 V Series Four clamps short end moun...

Page 13: ...ting with beams underneath Test load positive 2400Pa negative 2400Pa Safety factor 1 5 A 40mm A0 1 4 short frame length 50mm For A72 V A1 360 560mm For B60 W and C54 U A1 280 420mm A72 V Series B60 W Series C54 U Series 30mm 35mm Four clamps mixed mounting with beams underneath Test load positive 1600Pa negative 1000Pa Safety factor 1 5 A 40mm A0 1 4 short frame length 50mm A1 360 560mm B72 Series...

Page 14: ...2 P Series 35mm 30mm C72 P Series 35mm 30mm Four bolts mounting without beams Test load positive 4500Pa negative 2400Pa Safety factor 1 5 B72 V Series Four bolts tracker mounting Test load positive 1600Pa negative1600Pa Safety factor 1 5 B72 V Series B72 P Series 35mm 30mm C72 V Series C72 P Series 35mm 30mm Short frame insertion Slide in Test load positive 2400Pa negative 2400Pa Safety factor 1 5...

Page 15: ...ping zone A 100mm 16 T Series 20 W Series 24 V Series A24 V Series A60 W Series B60 W Series A72 V Series B72 V Series C72 V Series The module clamps must not come into contact with the front glass or deform the frame in any way Avoid shading effects caused by clamps or insertion systems Drainage holes in the module frame must not be closed or obscured by the clamps 35mm or 30mm represents the hei...

Page 16: ...s size type and temperature Suntech modules come with connectors used for system electrical connections The recommended connectors are STP XC4 TL CABLE01S MC4 and Amphenol H4 Suntech strongly recommends using the genuine connector type specified by Suntech s product data sheet Choosing a different connector type other than specified may cause the warranty invalid To ensure reliable electric connec...

Page 17: ... within a string must be calculated in accordance with applicable regulations in a way that the specified maximum system voltage of the modules and all other electrical DC components will not exceed in open circuit operation at the lowest temperature expected at the PV system location Recommended maximum series configuration system voltage 1 25 Voc Recommended maximum parallel configuration overcu...

Page 18: ...ch are always grounded Suntech recommends always refer to local state and national code requirements for PV module grounding Suntech highly recommends negative grounding if it s allowed by local authorities When attaching the frame grounding hardware and wire to the frame it must be placed corresponding to the ground symbol stamped location to ensure proper electrical connection Suntech recommends...

Page 19: ... For more information please contact supplier BURNDY http www we llc com 3 Use Schletter clamps to bond solar module to module mounting brackets grounding part is tested to UL467 Recommend fastening torque is 20 5N m 15 ft lb For more information please contact supplier Schletter http www solar schletter eu Maintenance To ensure optimum module performance Suntech recommends the following maintenan...

Page 20: ...ition NEVER wash or spray modules with water until ground fault has been identified corrected by an authorized solar inverter service technician and the inverter is fully operational This can cause electrocution or a serious safety issue If any problem arises consult a professional solar service provider for suggestions Caution observe solar manufacturers maintenance instructions for all component...

Page 21: ...19 目录安全指南总体安全操作安全安装安全消防安全产品鉴别机械安装场地选择安装须知常规安装安装方式及载荷电气安装常规安装接地维护请仔细阅读该文件对任何保修情况都具有约束力距海岸线 500 米内安装光伏系统请参考近海安装手册 ...

Page 22: ...生超过伏的直流电与直流电接触有很高的潜在风险请在任何情况下都避免接触直流电请勿在工作状态下断开组件和任何电器件的连接光伏组件通过阳光照射可以产生电流许多组件串联可能导致致命的触电和灼伤危害只有经过授权和培训的专业人员才能进行组件的安装工作光伏组件将光能转化成直流电能它们适用于户外安装组件可以安装在地面或屋顶上系统设计师和安装人员负责支撑结构的合理设计安装系统时须遵守所有当地地区性和国家级别的法定法规如有必要请取得安装许可证组件在标准测试条件下铭牌所标称的电性能参数与实际值有的偏差辐照度光谱电池温度为光伏发电系统只能使用与之相匹配的设备连接器接线和支架请勿使用反光镜或其他放大镜将阳光直接聚焦于组件上在或更高处作业时必须有防坠落保护措施遵守职业安全和健康法案或当地有关坠落保护的安全规定仅请勿坐于站立于踩踏或行走于组件之...

Page 23: ...理光伏系统时请勿佩戴金属戒指腕表耳环鼻环唇环或其它金属物质遵守当地的安全规定例如关于操作发电站的安全规定和关于系统其它部件包括接线和电缆连接器充电调节器逆变器蓄电池可充电的电池等的安全规定正常情况下一块光伏组件产生的电流和或电压可能比标准试验条件下产生的多因此在计算组件额定电压额定电流保险熔断和连接至输出的控件规格时应当将标记在该组件上的和的值乘以的系数连接组件时只能使用相同型号的连接器连接到其它设备上将连接器移除将使质保无效消防安全咨询您当地的部门获得关于安装或建筑消防安全方面的指导和要求顶层结构和安装可能影响建筑的消防安全不恰当的安装可能导致火灾危险在当地部门要求下使用例如接地故障断流器和保险丝之类的设备请勿在可能产生可燃性气体的环境中或设备附近操作面板该组件的防火等级为产品鉴别每个组件有三个标签提供下列信息...

Page 24: ...生或收集易燃气体的设备附近或场所中使用组件安装须知安装前请仔细检查光学偏差任何在系统安装完成后出现的光学偏差都有可能使质保无效一旦出现任何潜在的花费诸如人工费材料费文件编制费人员安全以及消除光学偏差产生的费用都不在尚德的质保范围内组件的支撑结构必须使用耐用防锈和抗紫外材料制作请使用经检测和认证批准的支撑结构在冬天有大量降雪的地区请选择合适的支撑系统高度使组件最低边缘在任何时候都不会被雪覆盖另外请保证组件最低部分放置的高度足够使植物树木不会遮挡住阳光对于地面安装系统尚德建议地面离组件底部的最小距离至少为60厘米组件必须稳固放置在支撑结构上如使用夹带夹具的安装方式每个夹具的建议最大压强为20Mpa 以防止对组件支架造成损坏请遵守夹具系统供应商的说明根据您当地的规定为组件底部提供充足的通风屋顶平面与组件的支架之间通常建议应有最少10厘米的距...

Page 25: ...m并且夹具上部壁厚不低于5mm 组件可以采用横向和纵向安装组件必须稳固固定在支架上以便承受相应的正负压安装人员必须负责确保用于固定组件的夹具有足够的强度安装方式及载荷根据载荷需求选择合适的安装方法参考下文获得更详细信息下表中的图示仅供参考尚德不提供任何相关安装相关部件安装商或经过培训的专业人员必须对光伏系统的设计安装和当地的载荷值计算和安全等责任负责对于每种安装方法组件均可纵向或横向安装如果曾安装尚德的旧组件需要咨询请联系尚德全球质量客户服务部门获取旧的安装说明以作为参考使用安装孔安装组件使用夹具安装组件组件支架开口挡圈平垫圈支撑结构螺栓螺母夹具支撑架构组件螺栓螺母平垫圈开口挡圈 ...

Page 26: ...T系列半片组件 1354mm 1002mm 35mm A20 W系列半片组件 1680mm 1002mm 35mm A60 W系列半片组件 1684mm 1002mm 35mm A72 V系列半片组件 2008mm 1002mm 35mm A72 P系列半片组件 2028mm 1002mm 35mm 尚德组件型号使用166 mm电池片组件尺寸长宽高 B60 W系列半片组件 1756mm 1039mm 35mm B72 V系列半片组件 2095mm 1039mm 35mm B72 P系列半片组件 2096mm 1040mm 35 30 mm 2095mm 1039mm 35mm 尚德组件型号使用182 mm电池片组件尺寸长宽高 C54 U系列半片组件 1724mm 1134mm 35 30 mm 1722mm 1134mm 30mm C72 V系列半片...

Page 27: ... 30mm 四螺钉安装带横梁测试载荷正压 3800Pa 负压 2400Pa 安全因子 1 5 20 W 系列 60 W 系列 A16 T 系列 A60 W 系列 B60 W 系列 C54 U系列 35mm 30mm 四螺钉安装带横梁测试载荷正压 5400Pa 负压 3800Pa 安全因子 1 5 16 T 系列 24 V 系列四螺钉安装带横梁测试载荷正压 5400Pa 负压 2400Pa 安全因子 1 5 72 V 系列 72 P 系列 A72 V 系列 A72 P 系列 B72 V 系列 B72 P 系列 35mm 30mm C72 V 系列 C72 P 系列 35mm 30mm D66 W 系列 D60 W 系列 ...

Page 28: ...L 200mm 安装位置 A 200 mm C54 U 系列 35mm 30mm 四压块安装带横梁测试载荷正压 2400Pa 负压 2400Pa 安全因子 1 5 安装位置 A 1 4 长边框长度 50 mm 16 T 系列 20 W 系列 24 V 系列 60 W 系列 A16 T 系列 A20 W 系列 A60 W 系列 B60 W 系列 C54 U 系列 35mm 30mm 四压块安装带横梁测试载荷正压 5400Pa 负压 3800Pa 安全因子 1 5 16 T 系列 L 180 mm 20 W 系列 L 180 mm 24 V 系列 L 280 mm A16 T 系列 L 180 mm 安装位置 A 300 mm 16 T 系列 20 W 系列 24 V 系列 A16 T 系列 ...

Page 29: ...L 380 mm 安装位置 A 200 mm 60 W 系列 72 V 系列 72 P 系列 A20 W 系列 A60 W 系列 B60 W 系列 A72 V 系列 A72 P 系列 B72 V 系列 B72 P 系列 35mm 四压块安装带横梁测试载荷正压 5400Pa 负压 2400Pa 安全因子 1 5 C72 V 系列 L 400 mm 安装位置 A 250 mm D66 W 系列 L 430 mm 安装位置 A 160 mm D60 W 系列 L 400 mm 安装位置 A 160 mm B72 P 系列 L 380 mm 安装位置 A 200 mm C72 P 系列 L 400 mm 安装位置 A 250 mm C72 V 系列 D66 W 系列 D60 W 系列 B72 V 系列 B72 P 系列 30mm C72 P 系列 30mm ...

Page 30: ...a 安全因子 1 5 A0 1 4 短边框长度 50mm B60 W 系列 C54 U 系列 30mm 35mm 四压块短边安装横梁平行于长边框测试载荷正压 2400Pa 负压 1600Pa 安全因子 1 5 A0 1 4 短边框长度 50mm B72 V 系列四压块短边安装横梁平行于长边框测试载荷正压 2400Pa 负压 800Pa 安全因子 1 5 A0 1 4 短边框长度 50mm C72 V 系列四压块短边安装横梁平行于短边框测试载荷正压 2400Pa 负压 2400Pa 安全因子 1 5 A0 1 4 短边框长度 50mm C54 U 系列 30mm ...

Page 31: ...度 50mm B72 V 系列四压块混合安装带横梁测试载荷正压 2400Pa 负压 2400Pa 安全因子 1 5 A 40mm A0 1 4 短边框长度 50mm A72 V 系列 A1 360 560mm B60 W 和 C54 U 系列 A1 280 420mm A72 V 系列 B60 W 系列 C54 U 系列 30mm 35mm 四压块混合安装带横梁测试载荷正压 1600Pa 负压 1000Pa 安全因子 1 5 A 40mm A0 1 4 短边框长度 50mm A1 360 560mm B72 V 系列 ...

Page 32: ...载荷正压 5400Pa 负压 2400Pa 安全因子 1 5 B72 P 系列 35mm 30mm C72 P 系列 35mm 30mm 四螺钉安装无横梁测试载荷正压 4500Pa 负压 2400Pa 安全因子 1 5 B72 V 系列四螺钉跟踪支架安装测试载荷正压 1600Pa 负压 1600Pa 安全因子 1 5 B72 V 系列 B72 P 系列 35mm 30mm C72 V 系列 C72 P 系列 35mm 30mm 短边插入滑入式安装测试载荷正压 2400Pa 负压 2400Pa 安全因子 1 5 16 T 系列 20 W 系列 A60 W 系列 B60 W 系列 C54 U 系列 35mm 30mm ...

Page 33: ...T 系列 20 W 系列 24 V 系列 60 W 系列 72 V 系列 A16 T 系列 A60 W 系列 B60 W 系列 A72 V 系列 B72 V 系列 C54 U 系列 30mm 35mm C72 V 系列插入式且中部带两压块安装测试载荷正压 5400Pa 负压 3800Pa 安全因子 1 5 安装位置 16 T 系列 20 W 系列 24 V 系列 A24 V 系列 A60 W 系列 B60 W 系列 A72 V 系列 B72 V 系列 C72 V 系列任何情况下组件夹具都不能触碰到前端玻璃或使支架变形以避免组件夹具和滑槽遮挡电池片夹具不能封住或盖住组件支架上的排水孔 35mm 30mm指代组件边框高度安装孔位为tracker单轴安装支架预留需搭配tracker专用配件安装使用长度超过2米的组件该安装方式的载荷值需要单独计算尚德全片组件推荐连接方式 ...

Page 34: ...须在材料上相互兼容避免电化学腐蚀由于腐蚀引起的故障将导致质保无效不建议在同一个系统中使用配置不同的组件必须将多余的电缆整理或充分固定例如使用非金属绑线将其固定在支架上组件电缆线连接器和接线盒不应长时间接触水雨雪或浸泡于水中对于需要高操作电压的应用而言可以将多个组件串联形成组件串系统电压即等同于每个组件的电压的总和对于需要高操作电流的应用而言可以将多个组件串并联系统电流即等同于每个组件串的电流总和根据标准组件的最大系统电压为伏或伏或伏串联连接的组件最大数目由系统设计所用的逆变器类型和环境条件决定 ...

Page 35: ...进行适当的管理以防止湿气进入根据湿气严重程度尚德建议定期检查安装系统保证组件的良好性能光伏系统产生的直流电可以被转化成交流电并用于公共电网中由于各地区机构关于将可再生的能源系统接入电网的政策各不相同请始终向有资质的系统设计师或集成商咨询相关建议通常需要安装许可证和当地机构进行检查和批准对于较大规模的安装尚德建议采用符合当地要求和规定的防雷法当安装完成并连接到电网后请准备一份专业的文件交给业主包括所需的安装协议同时为业主提供一份清晰的系统文档至少包括以下资料用户指南系统配置数据表性能预期电气系统数据如符合最低要求的安装测试报告的副本当接入单个逆变器中的陈列较多时需要考虑随陈列曾加引起的绝缘电阻的降低接地对于接地和连接要求请参考地区性和国家性安全和电气标准如果要求接地请为接地接线使用建议的连接器类型本册中的接地指的是组件支...

Page 36: ... DPF将太阳能组件安装至组件安装支架上接地零件接受UL467测试注意 WEEB齿应完全放置在组件支架的边缘下方当太阳能组件的位置最终确定后通常使用20 5牛米 15英尺磅的扭矩紧固件放置螺纹卡住欲获取更多信息请联系供应商 BURNDY http www we llc com 使用夹具将太阳能组件安装至组件安装支架接地零件通过测试注意建议夹紧扭矩是牛米英尺磅欲获取更多信息请联系供应商 ...

Page 37: ...及时清洁组件都将会使质保无效每隔个月检查电气接地和机械连接部位确保它们干净安全没有损坏以及无生锈否则将会使质保无效在出现接地故障时在由授权的太阳能逆变器服务人员校正并在逆变器完全运行前切勿使用水清洗或喷洒组件这可能导致点击事故或严重的安全问题若有任何问题请向专业太阳能服务供应商咨询并询求建议注意请遵守太阳能制造商对系统中所使用的所有组件的维护说明例如支架充电调节器逆变器电池等无锡尚德太阳能电力有限公司地址江苏省无锡市新吴区新华路 9 号邮编 214028 客服热线 86 400 8888 009 传真 86 510 8534 3321 邮箱 services suntech power com 官网 www suntech power com ...

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