Sunstream FL10 Assembly And Installation Manual Download Page 7 | Manualshive

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PART NO. 690178 REV: C

7

Assembly

IMPORTANT:

Do not over tighten bolt. Squeezing the frame bracket prevents Linkage from pivoting.

Assemble all Uprights

PVC Guide

Bolt, 3/8” x 3.00”

Nylock 3/8”

Bolt, 3/8” x 2.50”

Nylock 3/8”

Frame Bracket

Telescoping
Linkage

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Summary of Contents for FL10

Page 1: ...PART NO 690178 REV C FL10 13 15 HOVERCOVER ASSEMBLY INSTALLATION USE MANUAL READ CAREFULLY KEEP THESE INSTRUCTIONS FA HC30144 SUNSTREAM CORPORATION 2010 ALL RIGHTS RESERVED ...

Page 2: ...er of Liability 3 Parts List 4 5 Assembly 6 19 Height Adjustment 20 Safety Instructions Maintenance 21 Warranty 22 Tools Recommended Socket Wrench 9 16 1 2 sockets 9 16 Wrench 1 2 Wrench Drill 5 16 3 8 Drill bits 3 8 Nut Driver Screwdriver Anti seize ...

Page 3: ...nstallation may cause the lift to function im properly or not to function Improper assembly and or installation may additionally cause a risk to personal safety or property If the assembler and or installer is confused or has questions or con cerns about a particular assembly or installation he or she should contact Sunstream by telephone at 253 395 0500 Int l 001 253 395 0500 before proceeding fu...

Page 4: ... X 3 00 11 061200 16 BOLT 3 8 X 2 00 11 060801 32 SELF DRILLING SCREW 14 X 1 00 11 000401 93 SELF DRILLING SCREW 14 X 2 00 11 000001 81 BOLT 5 16 X 1 50 11 050600 38 NYLOCK 5 16 12 050000 62 NYLOCK 3 8 12 060000 22 SNAP BUTTON 15 000001 83 CAP 690501 VELCRO STRAP 69 000001 00 D RING VELCRO STRAP 690493 WIRE TIE 690255 4 17 4 4 16 25 8 12 55 28 6 10 16 RAFTERS ...

Page 5: ... 6 CLAMP 42 000012 73 12 END BRACKET 95 000008 85 2 SHIM 42 000012 72 2 DIAGONAL BAR 44 000012 66 6 FRAME BRACKET L 95 000007 92 2 FRAME BRACKET R 95 000007 93 2 END FLOAT BRACKET L 95 000008 87 1 END FLOAT BRACKET R 95 000008 86 1 PVC ELBOW 44 000011 69 4 UNION SLEEVE 44 000011 72 6 FRAME TUBE AS 95 000009 27 1 BAG 1 1 OWNERS MANUAL 690178 STOP TUBE 440627 4 ...

Page 6: ...T NO 690178 REV C 6 Assembly Outer PVC Guide Inner Aluminum Guide Outer Telescoping Linkage Inner Telescoping Linkage Snap Button Assemble all Telescoping Linkages Assemble all Slide Tubes Note orientation ...

Page 7: ... Assembly IMPORTANT Do not over tighten bolt Squeezing the frame bracket prevents Linkage from pivoting Assemble all Uprights PVC Guide Bolt 3 8 x 3 00 Nylock 3 8 Bolt 3 8 x 2 50 Nylock 3 8 Frame Bracket Telescoping Linkage ...

Page 8: ...TRAP NYLOCK 3 8 5 16 X 3 50 MACHINE SCREW Side Tube IMPORTANT Ensure Side Tube dimensions are as follows Holes 5 from end connect to PVC Elbow Holes 7 from end connect to Union Sleeve PVC Elbow Union Sleeve 6 ft Center Tube 7 Note rafter hole orientation End Tube End Tube 18X 18X 10X 5 Assemble Frame ...

Page 9: ...PART NO 690178 REV C 9 Assembly 14 x 4 00 Self Threading Screw D Ring Velcro Strap Ensure all Velcro Strap hooks loops face to inside of frame 16X 16X Secure rafters ...

Page 10: ...uide ons Install additional guide ons and drop stop tubes down guide ons Set guide ons to desired boat beam width Bolt 3 8 X 3 00 Nylock 3 8 Guide on Sleeve 6X 2X Install End Float Brackets FWD 2X End Float Bracket L End Float Bracket R End Float Bracket L Stop tubes 4X ...

Page 11: ...ges with Guide ons Position Float Bracket an attach with Self Drilling Screws If a 3 8 Nut Driver is not available drill a 3 16 hole and install with 3 8 socket wrench Dimension reflects approximate location Self Drilling Screw 14 X 1 00 Float Bracket 9 16X ...

Page 12: ...g Screw Shim Float Bracket Position Float Bracket and attach Self Drilling Screws through shim and secure into end float brackets Shim can be pre drilled prior to securing Dimension reflects approximate location Attach telescoping Linkages 8X 8 5 ...

Page 13: ...8 REV C 13 Assembly Bolt 3 8 X 3 00 Align Telescoping Linkages with Guide ons Nylock 3 8 Nylock 3 8 Bolt 3 8 X 3 00 4X 2X IMPORTANT Do not over tighten bolt Squeezing the float bracket prevents Linkage from pivoting ...

Page 14: ...REV C 14 Assemble and set Frame Attachment Tubes 4X Insert caps on end of tubes IMPORTANT Set Adjustable Frame Attachment Tubes on Frame Brackets and position to desired location Assembly Bolt 5 16 X 3 50 Nylock 5 16 ...

Page 15: ...PART NO 690178 REV C 15 17 25 Assembly Adjustable Frame Attachment Tube Continued NOTE Use wire ties to temporarily hold frame while assembling ...

Page 16: ... ...

Page 17: ...vercover Frame Assembly on Adjustable Frame Attachment Tubes and adjust Frame Assembly to desired location over craft Attach Frame using Clamps and fasteners Clamp Nylock 5 16 Bolt 5 16 X 1 Secure Frame Adjustable Frame Attachment Tube Frame Assembly ...

Page 18: ...PART NO 690178 REV C 18 Drill using Frame Brackets as a template and attach fasteners Repeat for all brackets including forward brackets Nylock 5 16 Bolt 5 16 X 3 50 Frame Bracket 10X Assembly ...

Page 19: ...s Pull long side of fabric over frame and then pull the split corner over Elbow last 4 IMPORTANT Pull Velcro straps through drawstring but do not secure Velcro yet 5 Tighten drawstring TIGHTLY and tie rings together Assembly Secure Cover tighten Velcro CAUTION Tighten drawstring prior to securing Velcro Water may pool in corners if cover is improperly secured ...

Page 20: ...ercover frame 2 With the lift in the down position the distance between the surface of the water to the bottom of the Hovercover frame The Hovercover can be set to the following range of heights Lift Up Lift Down Maximum Boat Height Minimum Height 72 97 Maximum Height 84 109 103 NOTE Maximum and Minimum Heights are calculated from boat models with a 21 dead rise hull Maximum Boat Height assumes cu...

Page 21: ... the Hovercover s moving parts while the Hovercover operates Do not let children or others contact the Hovercover s moving parts while it operates 5 Be aware of environmental forces while using the Hovercover Strong winds may cause the cover to become unstable Excessive wave action may cause the cause the cover to become unstable Remove the fabric cover in the case of predicted extreme weather 6 T...

Page 22: ...ance items and are not covered by this warranty Zincs ropes batteries cosmetic concerns and custom coatings are not covered by this warranty Batteries supplied by Company that are maintained in top operating condition by Purchaser are warranted for a period of one 1 year Underwater light systems and the DockJock are not warranted for use in brackish or salt water This warranty does not void or alt...

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