Sunstream FL10 Assembly And Installation Manual Download Page 2

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PART NO. 690178 REV: C

Table of Contents

Disclaimer of Liability

Parts List

4-5

Assembly

6-19

Height Adjustment

Safety Instructions/Maintenance

Warranty

Tools Recommended

Socket Wrench, 9/16” & 1/2” sockets
9/16” Wrench
1/2” Wrench
Drill
5/16” & 3/8’ Drill bits
3/8” Nut Driver
Screwdriver
Anti-seize

Summary of Contents for FL10

Page 2: ...er of Liability 3 Parts List 4 5 Assembly 6 19 Height Adjustment 20 Safety Instructions Maintenance 21 Warranty 22 Tools Recommended Socket Wrench 9 16 1 2 sockets 9 16 Wrench 1 2 Wrench Drill 5 16 3 8 Drill bits 3 8 Nut Driver Screwdriver Anti seize ...

Page 4: ... X 3 00 11 061200 16 BOLT 3 8 X 2 00 11 060801 32 SELF DRILLING SCREW 14 X 1 00 11 000401 93 SELF DRILLING SCREW 14 X 2 00 11 000001 81 BOLT 5 16 X 1 50 11 050600 38 NYLOCK 5 16 12 050000 62 NYLOCK 3 8 12 060000 22 SNAP BUTTON 15 000001 83 CAP 690501 VELCRO STRAP 69 000001 00 D RING VELCRO STRAP 690493 WIRE TIE 690255 4 17 4 4 16 25 8 12 55 28 6 10 16 RAFTERS ...

Page 5: ... 6 CLAMP 42 000012 73 12 END BRACKET 95 000008 85 2 SHIM 42 000012 72 2 DIAGONAL BAR 44 000012 66 6 FRAME BRACKET L 95 000007 92 2 FRAME BRACKET R 95 000007 93 2 END FLOAT BRACKET L 95 000008 87 1 END FLOAT BRACKET R 95 000008 86 1 PVC ELBOW 44 000011 69 4 UNION SLEEVE 44 000011 72 6 FRAME TUBE AS 95 000009 27 1 BAG 1 1 OWNERS MANUAL 690178 STOP TUBE 440627 4 ...

Page 6: ...T NO 690178 REV C 6 Assembly Outer PVC Guide Inner Aluminum Guide Outer Telescoping Linkage Inner Telescoping Linkage Snap Button Assemble all Telescoping Linkages Assemble all Slide Tubes Note orientation ...

Page 7: ... Assembly IMPORTANT Do not over tighten bolt Squeezing the frame bracket prevents Linkage from pivoting Assemble all Uprights PVC Guide Bolt 3 8 x 3 00 Nylock 3 8 Bolt 3 8 x 2 50 Nylock 3 8 Frame Bracket Telescoping Linkage ...

Page 8: ...TRAP NYLOCK 3 8 5 16 X 3 50 MACHINE SCREW Side Tube IMPORTANT Ensure Side Tube dimensions are as follows Holes 5 from end connect to PVC Elbow Holes 7 from end connect to Union Sleeve PVC Elbow Union Sleeve 6 ft Center Tube 7 Note rafter hole orientation End Tube End Tube 18X 18X 10X 5 Assemble Frame ...

Page 9: ...PART NO 690178 REV C 9 Assembly 14 x 4 00 Self Threading Screw D Ring Velcro Strap Ensure all Velcro Strap hooks loops face to inside of frame 16X 16X Secure rafters ...

Page 10: ...uide ons Install additional guide ons and drop stop tubes down guide ons Set guide ons to desired boat beam width Bolt 3 8 X 3 00 Nylock 3 8 Guide on Sleeve 6X 2X Install End Float Brackets FWD 2X End Float Bracket L End Float Bracket R End Float Bracket L Stop tubes 4X ...

Page 11: ...ges with Guide ons Position Float Bracket an attach with Self Drilling Screws If a 3 8 Nut Driver is not available drill a 3 16 hole and install with 3 8 socket wrench Dimension reflects approximate location Self Drilling Screw 14 X 1 00 Float Bracket 9 16X ...

Page 12: ...g Screw Shim Float Bracket Position Float Bracket and attach Self Drilling Screws through shim and secure into end float brackets Shim can be pre drilled prior to securing Dimension reflects approximate location Attach telescoping Linkages 8X 8 5 ...

Page 13: ...8 REV C 13 Assembly Bolt 3 8 X 3 00 Align Telescoping Linkages with Guide ons Nylock 3 8 Nylock 3 8 Bolt 3 8 X 3 00 4X 2X IMPORTANT Do not over tighten bolt Squeezing the float bracket prevents Linkage from pivoting ...

Page 14: ...REV C 14 Assemble and set Frame Attachment Tubes 4X Insert caps on end of tubes IMPORTANT Set Adjustable Frame Attachment Tubes on Frame Brackets and position to desired location Assembly Bolt 5 16 X 3 50 Nylock 5 16 ...

Page 15: ...PART NO 690178 REV C 15 17 25 Assembly Adjustable Frame Attachment Tube Continued NOTE Use wire ties to temporarily hold frame while assembling ...

Page 16: ... ...

Page 17: ...vercover Frame Assembly on Adjustable Frame Attachment Tubes and adjust Frame Assembly to desired location over craft Attach Frame using Clamps and fasteners Clamp Nylock 5 16 Bolt 5 16 X 1 Secure Frame Adjustable Frame Attachment Tube Frame Assembly ...

Page 18: ...PART NO 690178 REV C 18 Drill using Frame Brackets as a template and attach fasteners Repeat for all brackets including forward brackets Nylock 5 16 Bolt 5 16 X 3 50 Frame Bracket 10X Assembly ...

Page 19: ...s Pull long side of fabric over frame and then pull the split corner over Elbow last 4 IMPORTANT Pull Velcro straps through drawstring but do not secure Velcro yet 5 Tighten drawstring TIGHTLY and tie rings together Assembly Secure Cover tighten Velcro CAUTION Tighten drawstring prior to securing Velcro Water may pool in corners if cover is improperly secured ...