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SunStar SGM10, Installation And Operation Instructions Manual

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SunStar SGM10 Installation And Operation Instructions Manual Download Page 16

 

 

Form #43219030 

 

 

Sept 2012 

 



IMPORTANT: 

  Please order by Part Number, not by Item Number. 

  Refer to complete Model Number when ordering. 

  All replacement parts available when ordering. 

 
 
 
MODEL NUMBER SUFFIXES: 
N = Natural Gas 
L = Propane Gas 
1 = Self-Generating Standing Pilot 
 

ALL ILLUSTRATIONS ARE INTENDED TO GIVE THE GENERAL IMPRESSION OF UNITS ONLY.  WE RESERVE THE RIGHT TO 
ALTER ANY SPECIFICATION WITHOUT NOTICE. 

 

 
 
 
 
 
 

 
 
 
 

15 

Summary of Contents for SGM10

Page 1: ...cing this equipment In locations used for the storage of combustible materials signs must be posted to specify the maximum permissible stacking height to maintain the required clearances from the heater to the combustibles Signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a conspicuous location IMPORTANT SAVE THIS MANUAL FOR FUTURE REFERENCE SU...

Page 2: ...re available from the CSA at 8501 East Pleasant Valley Road Cleveland Ohio 44131 or 55 Scarsdale Road Don Mills Ontario M3B 2R3 All NFPA codes are available from the National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 1 WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance Extinguish any open flame Open windows DO NOT touch any electrical switch DO NOT use any...

Page 3: ...d regulations Every heater shall be located with respect to building construction and other equipment so as to permit access to the heater Each installer must follow the clearances to combustible materials for the heaters Install the heater so that the supports and hangers are correctly spaced in accordance with these instructions The heater must be supported by materials having a working load lim...

Page 4: ... installer Clearances to combustibles as outlined in this manual should always be observed In areas used for storage of combustible materials where they may be stacked below the heater NFPA54 requires that the installer must post signs that will specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles Every heater shall be located with res...

Page 5: ...s heater must not be installed in a spray booth where the heater can operate during the spraying process Consult your local fire marshal or insurance company Certain materials or objects when stored under the heater will be subjected to radiant heat and could be seriously damaged Observe the Minimum Clearances to Combustibles listed in the manual and on the heater at all times 4 MINIMUM CLEARANCES...

Page 6: ...our local fire marshal fire insurance carrier or other qualified authorities on the installation of gas fired infra red heaters for approval of the proposed installation Install the warnings card supplied with each heater and complete the blank spaces using the clearances from combustibles table below See Section 18 for a printed copy of the warnings card Minimum clearances shall be measured from ...

Page 7: ...NTING HEIGHT ORIFICE SIZE SHIPPING WEIGHT SGM3 N1 Natural 26 000 12 ft 42 0 0935 30 lbs SGM3 L1 Propane 26 000 12 ft 53 0 0595 30 lbs SGM6 N1A Natural 52 000 14 ft 32 0 1160 40 lbs SGM6 L1 Propane 52 000 14 ft 45 0 0820 40 lbs SGM10 N1A Natural 104 000 15 ft 32 0 1160 70 lbs SGM10 L1 Propane 104 000 15 ft 45 0 0820 70 lbs MODEL SUFFIX REFLECTOR TYPE GAS PIPE CONNECTION Gas Type Ignition System N N...

Page 8: ... angled up to 45º off the horizontal When the heater is to be angle mounted make sure the controls are on the lower side of the heater Coil chains No 2 or larger or rigid supports may be used to mount the heater The long axis of the heater should be level whether the heater is mounted horizontally or angled 7 ...

Page 9: ...the end panels so that the end flanges of the end panels overlap the side panels Attach the side panels and end panels together with the screws provided in the kit Attach the remaining screws as shown in Detail A This is to ensure that the Parabolic Reflector Extension is securely attached to the reflector The clearances to combustibles shown on the clearance label that is secured to the reflector...

Page 10: ... is 14 W C or 1 2 P S I If the line pressure is more than the maximum supply pressure then use a line regulator as indicated in the following illustration or a line regulator which corresponds to the supply pressure 6 If a second stage regulator is used and gas seeps through it the redundant combination gas valve is designed to lock out Pressure build up in the supply lines prior to the heater mus...

Page 11: ... enough to measure or set the manifold pressure All measurements MUST BE made when this heater and all other gas burning equipment that is connected to the gas supply system are operating at maximum capacity 3 The combination gas valve is factory set and should not require adjustment If full rate adjustment is required remove the cover screw Using a small screwdriver turn the adjustment screw cloc...

Page 12: ...is used the required square feet of inlet and outlet vent area depending on height and temperature difference is as follows SGM3 0 4 s f SGM6 0 8 s f SGM10 1 6 s f The General Ventilation Rules outlined in ASHRAE GUIDE AND DATA BOOK should be observed when locating vents Exhaust vents must be located at the highest point above and in the vicinity of the heaters and the inlet vents must be located ...

Page 13: ...lecting any foreign material on its surface or in the ports or when anything obstructs the venturi or the screen Maximum heating efficiency and clean combustion will be maintained by keeping the emitter and burner clean To clean the heater follow these instructions 1 Turn off all gas supply to the heater 2 Clean the reflector 3 Remove he main burner orifice and the pilot orifice if so equipped and...

Page 14: ...back side of the emitter face and the inside of the heater g The insulation gasket which was between the heater body and the emitter face must be replaced when the heater is reassembled Order two 2 of each of the part numbers indicated for your particular model SGM3 40446080 and 40446130 SGM6 40446080 and 40446090 SGM10 40446080 and 40446110 15 REPLACING PARTS Ensure that at all times when parts a...

Page 15: ...99030 Gas Valve 10 WC VS820A 1120 LP Gas 19 42124000 Reflector Assembly pilot 20 40715000 Pilot Housing Assembly 21 40719000 End Flue Collar pilot end 22 40707000 Radiation Shield housing 23 40649000 Pilot Flue Baffle 24 40750000 Pilot Shield Assembly 25 40706000 Radiation Shield pilot 26 42184000 Pilot Tubing 27 03462070 Pilot Generator System Nat Gas 28 03462080 Pilot Generator System LP Gas 29 ...

Page 16: ...e Model Number when ordering All replacement parts available when ordering MODEL NUMBER SUFFIXES N Natural Gas L Propane Gas 1 Self Generating Standing Pilot ALL ILLUSTRATIONS ARE INTENDED TO GIVE THE GENERAL IMPRESSION OF UNITS ONLY WE RESERVE THE RIGHT TO ALTER ANY SPECIFICATION WITHOUT NOTICE 15 ...

Page 17: ...S820A 1070 Nat Gas 19 30299030 Gas Valve 10 WC VS820A 1120 LP Gas 20 40720000 Reflector Assembly pilot 21 42431000 Pilot Housing Assembly 22 42425000 Radiation Shield housing 23 42421000 Pilot Flue Baffle 24 42424000 Pilot Shield 25 42434000 Pilot Tubing 26 40706000 Radiation Shield pilot 27 03462130 Pilot Generator System Nat Gas 28 03462140 Pilot Generator System LP Gas 29 03463000 Pilot Burner ...

Page 18: ...Form 43219030 Sept 2012 17 ...

Page 19: ...A 1070 Nat Gas 25 30299030 Gas Valve 10 WC VS820A 1120 LP Gas 26 42420000 Manifold Clamp Qty 2 27 04703000 Manifold Support Bracket Qty 2 28 03600040 Compression Sleeve 5 8 Qty 2 29 03601040 Compression Nut 5 8 Qty 2 30 03602100 Compression Union 5 8 Tube x 1 2 NPT Qty 2 31 42432000 Manifold Tubing 32 03339080 Plug 1 2 33 41063000 Reflector pilot 34 42431000 Pilot Housing Assembly 35 42425000 Radi...

Page 20: ...Form 43219030 Sept 2012 19 ...

Page 21: ...Form 43219030 Sept 2012 18 WARNINGS CARD This card is furnished with each heater Additional copies may be ordered under part no 43344980 20 ...

Page 22: ...DTOANYIMPLIEDWARRANTYOFFITNESSFORAPARTICULARPURPOSEAND ANY IMPLIED WARRANTY OF MERCHANTABILITY FOR ITS PRODUCTS If any provision of this warranty is found to be void unenforceable or unconscionable then the same is hereby severed and the remainder of this warranty is hereby saved and shall remain in force EXCLUSIVE REMEDY The sole and exclusive remedy under this warranty is the replacement of the ...

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