SunStar KM-76 User Manual Download Page 16

16

Cause of Trouble and Troubleshooting

9

Trouble

Cause

Troubleshooting

Knife oscillation

1. Knife oscillation due to bad installation
2. Horizontal knife shaft oscillation
3. Knife shaft metal is loose
4. After sharpening, the sharp-end shifted

to the opposite position

5. Presser foot is loose
6. presser foot and feeding roller are too

close together

7. Feeding roller has bad quality (

凹 凸)

8. Center pin of the feeding roller support

arm is not inserted completely

1. Remove knife, thoroughly clean sides

that come into contact with the knife

2. Adjust and tighten knife shaft knot
3. Adjust knife shaft metal knot
4. Re-sharpen the blade to its proper

direction with the rod stone

5. Retighten presser foot tension screw
6. Lift presser foot with presser foot control screw
7. Replace bad feeding roller 
8. Tighten center pin fixation screw after

pushing the center pin in completely

Wobbly cuts

1. Blade is damaged
2. Knife shaft oscillation from front to back
3. Knife shaft oscillation up and down

1. Sharpen the knife
2. Adjust and tighten knife shaft knot
3. Adjust by slowly tightening knife shaft

metal knot

Material does not enter
smoothly

1. Distance between the feeding roller and

knife is too close

2. Presser foot surface oscillation from

front to back

3. Bad cuts (dull blade)
4. Spring on the spring lever is too strong

1. Lower feeding roller slowly when the

material is thick

2. Replace presser foot with a new one
3. Sharpen the knife
4. Loosen the spring on the spring lever or

grind the presser foot path to allow the
material’s smooth entry

Material gets stuck in
the knife

1. Blade protrudes forward more than

presser foot

2. Presser foot protrudes downward more

than the blade

3. Feeding roller and knife are too wide apart

1. Rotates too fast
2. Feeding roller’s surface has bad quality

(

凹 凸)

1. V-belt is cut
2. Warm container is running out of oil
3. Feeding roller’s shaft is melting down

1. Not enough oil
2. Feeding roller’s shaft is melting down

1. Insufficient oil supply
2. Knife shaft and knife shaft metal knot

are too tight

1. Sharpening stone has oil stain
2. Sharpening stone has iron build-up
3. Flat belt is idling due to oil stain 

1. Machine rotates too fast
2. Warm wheel shrank due to grinding
3. Insufficient oil supply
4. Clutch block is too eroded
5. Clutch lever is loose when clutch is

turned off

1. Adjust the distance between presser

foot and blade to 0~0.5mm

2. Lift presser foot up
3. Adjust with control screw

1. 

Replace motor pulley with a smaller one

2. Replace bad feeding roller

1. Replace V-belt
2. Mix oil and grease in the warm container
3. supply oil to feeding roller shaft

1. Supply oil
2. Supply oil to feeding roller shaft

2. Make adjustment

1. Rotate sharpening stone and grind

stone with dresser

2. Place back the clutch that cleans the

flat belt oil stain

1. Change rotation to 1000~1200rpm
2. Replace
3. Supply oil on regular basis
4. Replace clutch block

Supply oil to clutch block

5. Adjust the clutch lever up so it does not

move

Waste not disposed
properly

Feeding roller does not
operate

Warm wheel erodes too
quickly

Knife shaft gets heated

Knife is still dull even
after sharpening

Noisy sound

Summary of Contents for KM-76

Page 1: ...E CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN M MM ME E 0 09 90 09 92 29 9 USER S MANUAL R S Su un nS St ta ar r C CO O L LT TD D KM 76 Leather Skiving Machine ...

Page 2: ...e powerful operation enhanced durability and more sophisticated design to meet a number of user s needs 2 Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance 3 The specifications of the machine are subject to change aimed to enhance product performance without prior notice 4 This product is designed manufactured and...

Page 3: ...8 3 Lubrication 9 4 Adjustment 10 1 Presser Foot 10 2 Knife 11 3 Feeding Roller 11 4 Ruler 11 5 Sharpening the Knife 12 6 Using the Dresser 12 7 Replacing Parts 13 1 Replacing Knife Sharpening Stone 13 2 Replacing Feeding Roller 13 3 Replacing Knife 14 4 Replacing Warm and Warm Wheel 14 8 Adjusting Knife Shaft 15 9 Cause of Trouble and Troubleshooting 16 ...

Page 4: ...order of how it was originally packed Be extra careful of the nails on the box ⓑ Install air controller and clean the machine regularly to prevent pollution and rust from dust and moisture ⓒ Avoid direct sunlight ⓓ Leave open space of at least 50cm around the machine for easy access in case of repair ⓔ Do not operate in an environment where there is danger of explosion Do not operate in areas wher...

Page 5: ...eck if the switch is turned off before opening electric boxes such as the control box ⓖ Do not step on the pedal when turning the power on ⓗ If possible install the machine away from source of strong electrical noise such as high frequency welding machines 1 5 Safety devices Caution ⓐ Safety label It describes cautions during the machine operation ⓑ Belt cover It prevents any contact between body ...

Page 6: ...6 1 6 Caution Mark Position 1 7 Contents of Marks Caution mark is attached on the machine for safety When you operate the machine follow the directions on the mark 1 2 Warning Caution ...

Page 7: ...and whole skiving any kind of leather vinyl and rubber products for shoes bags belts purses gloves and etc Its main features are as follows Maximum working width is 50mm per cut Perform two or more rounds of cut to get desired width Additional waste disposing device patented Additional knife sharpening clutch device Easy replacement of parts patented Summary ...

Page 8: ...eaning the machine backwards or returning it to its up right position If you perform with one hand your hand may slip and get caught between objects due to the machine s heavy weight resulting in injury 1 Machine Installation Install the machine on the table with the hinge hinge bar wooden screws Leave 150mm space from the table to the bottom tip of the knife to collect dust particles 2 Motor Inst...

Page 9: ... time or if it has not been used for a long time Figure 2 A Warm and Warm Wheel replace grease once a month B Feeding Roller Shaft C Presser Bar Lifter D Roller Bracket Support Arm Pillar Screw E Knife Shaft lubricate every second or third usage F Clutch Block G Knife Shaft Warm H Clutch Lever Shaft Handle 1 Clean machine parts which are oil coated to prevent rusting with dry cloth to avoid oil st...

Page 10: ...g side ways Figure 5 Turn control screw clockwise or counterclockwise to get the desired angle of the presser foot 4 Cutting with shapes Switch the presser foot to desired shape such as stripe or sandpaper 5 Removing the presser foot Lift the presser bar lifter up dismount the presser foot spring horizontally loosen the presser foot tension screw and take the loop out which will allow you to remov...

Page 11: ... distance C turn the control screw clockwise and to close the distance turn it counterclockwise 3 Distance C between the feeding roller and the knife Figure 9 A Thin material 0 3 0 5mm B Thick material 1 1 5mm 4 Sideways Figure 9 Turn the control screw clockwise and the feeding roller will turn on its side vis a vis the inner surface of the knife 5 Material A If it is hard leather pull the spring ...

Page 12: ...nd start the sharpening process Note Be careful not to bring the sharpening stone too close to the knife because the knife can get overheated and this may lead to knife oscillation 4 If the sharpened edge of the knife has the sharp end shifted to the opposite direction bring the rod stone in parallel contact with the knife s inner surface to re sharpen the blade to its proper direction 5 After sha...

Page 13: ... left hand and loosen the center pin fixation screw Pull the center pin to remove the support arm Note Be careful when you are replacing the feeding roller since the knife may come into contact with other objects forcing the blade to lose its sharp edge Take special note of the fact that the joint which rotates the feeding roller is separately assembled and may easily come into contact with the kn...

Page 14: ... petroleum since new knives are oil coated to prevent rusting 4 Empty the waste inside the knife and on the sides where the knife shaft is installed Install the knife by pushing it back into its place 5 Twist the knife in as you tighten the screws with even strength for installation Figure 19 4 Replacing warm and warm wheel 1 Remove the cover of the warm container and lid screw Note Be careful of ...

Page 15: ...ife shaft knot with the knife shaft knot spanner 2 Horizontal knife oscillation Tighten the knot 1 of the knife shaft metal little by little and tighten the 2 Do not tighten too much allow the knife to rotate smoothy Repeat to adjust the gap on both right and left 3 You must adjust the knife shaft when replacing the knife 8 1 2 Figure 21 Note Be careful not to tighten the knot too much since the k...

Page 16: ...e spring lever or grind the presser foot path to allow the material s smooth entry Material gets stuck in the knife 1 Blade protrudes forward more than presser foot 2 Presser foot protrudes downward more than the blade 3 Feeding roller and knife are too wide apart 1 Rotates too fast 2 Feeding roller s surface has bad quality 凹凸 1 V belt is cut 2 Warm container is running out of oil 3 Feeding rolle...

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