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6614A 

REV. A

 

rev. 9/11/19

SETUP
PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS.

1.  In order to install the handle assembly (#62) in the handle socket (#36), first align the main handle tube with the largest hole in the handle socket 

and the lock pin rod with the smaller hole in the handle socket.

2.  Make sure the lock pin rod is in the down/lock position before insertion in the handle socket. Once the main handle tube and lock pin rod are 

aligned with their respective holes in the handle socket, push the handle assembly in the handle socket so the end of the handle tube engages the 
release valve mechanism in the bottom of the handle socket and the lock pin rod engages one of the three (3) locking holes in the (#1) frame.

3.  Disengage the lock pin rod by pulling up on the lever and engaging the lever with the slot in top of the handle assembly. The handle assembly 

should be free to pump up and down.

4.  In order to check for proper handle assembly alignment with the handle socket, see if the lock pin rod will engage with the three locking holes 

in the frame. Also, turn the release valve knob at the top of the handle assembly left and then right to see if the release valve u-joint in front and 
below the handle socket is rotating simultaneously with the turning of the knob. Once the handle is properly aligned with the handle socket (#36), 
tighten the bolt (#40) and nut (#38).

5.  Install the quick disconnect air nipple of your choice in the air valve (#61) and connect the shop air line.
6.  Before Use: Air may become trapped in the hydraulic system resulting in insufficient pump stroke, spongy pump feeling or inability to pump lift 

arm to maximum height. Follow the air purging instructions below:

 

STEP 1 FOR MANUAL OPERATION

 

a. 

With the release valve knob in the closed position, turn the knob in a counterclockwise direction 2 to 3 complete revolutions.

 

b. 

Depress the foot pedal 15 to 20 times.

 

c. 

Close the release valve knob by turning it in a clockwise direction until it stops. Depress the foot pump until the lift arm is raised to maximum 
height. You should experience a full pump stroke with each incremental pump of the pedal.

 

d. 

Repeat steps "a" through "c" until all air is purged from system.

 

STEP 2

 

a. 

Close the release valve knob by turning it clockwise until it stops. Turn the knob counterclockwise 2 or 3 rotations.

 

b. 

Depress the air valve for about 15 seconds.

 

c. 

Close the release valve knob by turning it clockwise until it stops. Depress the air valve to see if lift arm will raise. If not, repeat steps "a" and 
"b" several times to achieve maximum performance.

 

d. 

If the jack's lift arm will not raise by depressing the air valve, apply 4 to 5 drops of pneumatic oil in the end of the valve's quick-disconnect 
nipple, reattach the air line and repeat step 2. 

NOTE: The pneumatic oil may temporarily mist out from the air motor's vent, but this is 

normal and should not be considered a leak.

 

OPERATING INSTRUCTIONS

This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal injury 

hazards. Obey all instructions to avoid possible injury or death. 

IMPORTANT:

 Before attempting to raise any vehicle, check vehicle service 

manual for recommended lifting surfaces.

OPERATION:
1. 

To raise load:

 Turn the knob at the top of the handle assembly in a clockwise direction until tight. Position the jack under the load. Proceed  

to pump the handle or activate the air valve in order to raise the lift arm to the load. As the saddle at the end of the lift arm gets closer to the  
load, reposition the jack so the saddle will contact the load firmly and the load is centered on the saddle. Make sure the saddle is correctly  
positioned. Raise the load to the desired work height. Place jack stands of appropriate capacity at the vehicle manufacturers's recommended 
support areas that provide stable support for the raised vehicle. 

DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING 

OR REMOVING THE JACK STANDS!

 Once jack stands are positioned, turn the jack handle VERY SLOWLY in a counterclockwise direction to 

lower the load to rest on the jack stands. Inspect the relationship between the jack stands and load to make sure the setup is stable and safe.  
If the setup is not stable or safe, follow the preceding steps until corrected. 

2. 

To lower load:

 Follow the procedures mentioned in "To raise load" section of the OPERATING INSTRUCTIONS in order to raise the load off the 

jack stands. Once the load has cleared the jack stands, remove the jack stands from under the load and away from the work area. Turn handle 
very slowly in a counterclockwise direction until the load is completely lowered to the ground. Once the jack's lifting saddle has cleared the load, 
remove the jack from under the load. 

CAUTION:

 Keep hands and feet away from the hinge mechanism of the jack. 

DO NOT CRAWL UNDER 

VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS!

PREVENTATIVE MAINTENANCE

This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury 

hazards. Obey all instructions to avoid possible injury or death.

IMPORTANT:

 The number one cause of jack failure in air/hydraulic jacks is dirt and moisture in the air motor and/or hydraulic system. The shop air 

supply should be equipped with water and dirt filter traps that should be emptied or cleaned according to a monthly maintenance schedule. An in line 
oil lubricator will extend the life of air/hydraulic jacks. Inoperable jacks caused by poorly equipped or maintained shop air systems are not eligible for 
warranty consideration. Contaminants can also enter the air/hydraulic system when the shop air line is disconnected from the jack air line and the line 
is dropped on the floor. Contaminants in the air couplers, once reconnected, will be driven into the system. 

1.  Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any other  

 

harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.

OWNER'S MANUAL

6614A

CAPACITY: 10 TON @ 100 PSIG

AIR/HYDRAULIC SERVICE JACK

Summary of Contents for 6614A

Page 1: ...cement Parts OWNER S MANUAL 6614A CAPACITY 10 TON 100 PSIG AIR HYDRAULIC SERVICE JACK Capacity 10 Ton 100 psig Minimum Height 6 25 Maximum Height 22 5 Overall Length 61 Chassis Width with Swivel Caster Bracket 18 375 Chassis Height 10 5 Handle Length 45 75 Saddle Diameter 5 875 Shipping Weight 364 lbs SPECIFICATIONS Complies with ASME PASE 2014 Safety Standard Copyright 2019 Sunex Tools ...

Page 2: ...d modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift only on areas of the vehicle as specified by the vehicle manufacturer Wear eye protection that meets ANSI Z87 1 and OSHA standards users and bystanders Do not use jack beyond its rated capacity Do not shock Load This is a lifting device only Immediately after lifti...

Page 3: ...RUCTIONS section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death IMPORTANT Before attempting to raise any vehicle check vehicle service manual for recommended lifting surfaces OPERATION 1 To raise load Turn the knob at the top of the handle assembly in a clockwise direction until tight Position the jack under the load Proceed...

Page 4: ...rranty plans attributed to that specific product This product carries a ONE YEAR warranty During this warranty period Sunex Tools will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to equipment or tools arising from alteration abuse misuse damage and does not cover an...

Page 5: ...6614A REV A 5 rev 9 11 19 RS661457 Complete Handle Assembly 62 RS6614A59B Complete Hydraulic Assembly 34 6614A CAPACITY 10 TON 100 PSIG AIR HYDRAULIC SERVICE JACK DRAWING ...

Page 6: ...6614A REV A 6 rev 9 11 19 POWER UNIT DRAWING RS6620BAR Air Motor Assembly 73 74 RS6614A59B Complete Hydraulic Assembly 6614A CAPACITY 10 TON 100 PSIG AIR HYDRAULIC SERVICE JACK ...

Page 7: ...D Steel Ball 9 1 E Steel Ball 6 1 F Oil box 1 G Screw 1 H Washer 1 I Washer 1 J Nut 2 K RS6614AK Hose incl J K 2 1 M Spring 1 Only index numbers identified by Part Number are available separately Only available in hydraulic repair kit RS6620DHRK Only available in air motor repair kit RS6620DARK 1 Frame 1 2 Washer 4 3 RS660903 Front Wheel incl 2 3 3 1 4 5 2 3 1 RS660903A Roller Bearing Set 2 4 Snap...

Page 8: ...PACIDAD 10 TONELADAS 100 PSIG GATO NEUMÁTICO HIDRÁULICO PARA SERVICIO Capacidad 10 Toneladas 100 psig Altura mínima 6 25 Altura máxima 22 5 Longitud global 61 Anchura del chasis con ménsula de ruedicilla giratoria 18 375 Altura del chasis 10 5 Longitud del mango 45 75 Diámetro de la silla 5 875 Peso de embarque 364 libras ESPECIFICACIONES Cumple con las Normas de Seguridad ASME PASE 2014 Copyright...

Page 9: ...stabilidad debido a piezas metálicas o partes desajustadas o faltantes Tome las medidas de corrección apropiadas antes de usarlo Utilice el dispositivo de elevación únicamente en las áreas del vehículo especificadas por su fabricante Use protección para los ojos que cumpla con las normas ANSI Z87 1 y OSHA usuarios y espectadores No use el gato para elevar pesos superiores a su capacidad No ocasion...

Page 10: ...nes b Oprima la válvula de aire por 15 segundos aproximados c Cierre la perilla de la válvula de liberación al girarla en el sentido de las agujas del reloj hasta que se pare Oprima la válvula de aire con el fin de averiguar si el brazo de elevación se elevará o no Si no repita el paso a y b varias veces para lograr el máximo rendimiento d Si el brazo de elevación del gato no se eleva al oprimir l...

Page 11: ... vez reconectados serán conducidos a través del sistema 1 Siempre guarde el gato en un área protegida en donde no quede expuesto a las condiciones climáticas gases corrosivos sustancias abrasivas u otros materiales perjudiciales Antes de usar compruebe que el gato no contenga restos de agua nieve arena o arcilla 2 El gato se debe lubricar en forma periódica a fin de prevenir el desgaste prematuro ...

Page 12: ...bligación antes mancionada queda bajo la responsabilidad exclusiva de Sunex Tools según se menciona o de cualquier garantía implícita y bajo ninguna circunstancia quedará bajo su responsabilidad cualquier garantía implícita ya bajo ninguna circunstancia quedará bajo su responsabilidad cualquier daño incidental o consecuencial NOTA Algunos estados no permiten la exclusión ni limitación de daños Dev...

Page 13: ... CAPACITÉ 10 TONNES 100 PSIG CRIC HYDRAULIQUE À AIR Capacité 10 Tonne 100 psig Hauteur minimum 6 25 po Hauteur maximum 22 5 po Longueur totale 61 po Largeur du châssis avec support de roulette pivotante 18 375 po Hauteur du châssis 10 5 po Longueur de la poignée 45 75 po Diamètre de selle 5 875 po Poids d expédition 364 livres SPÉCIFICATIONS Conforme à la Norme de Sécurité ASME PASE 2014 Copyright...

Page 14: ...t endommagé modifié en mauvais état instable en raison de pièces ou de quincaillerie manquantes ou lâches ou s il y a fuite de fluide hydraulique Effectuer les réparations ou les réglages nécessaires avant l utilisation Placer le cric uniquement aux points spécifiés par le constructeur du véhicule Portez une protection oculaire qui répond aux normes ANSI Z87 1 et de l OSHA utilisateur et personnes...

Page 15: ...a valve de desserrement en la tournant dans le sens des aiguilles d une montre jusqu à ce qu elle s arrête Enfoncez la valve à air pour voir si le bras de levage monte S il ne monte pas répétez l étape a et b plusieurs fois pour otenir une performance maximale d Si le bras de levage du cric ne monte pas alors que vous appuyez sur la valve à air appliquez 4 à 5 gouttes d huile pneumatique à l extré...

Page 16: ... Faites les correctifs nécessaires avant d utiliser de nouveau le vérin 6 N essayez pas de faire des réparations à moins que vous soyez un réparateur qualifié qui est familiarisé avec cet équipement PROBLEM ACTION 1 L unité ne lèvera pas la charge Purger l air du système hydraulique en suivant la procédure selon la configuration 2 L unité ne supportera pas la charge ou est spongieuse sous la charg...

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