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66037A  4 07/19/11

OWNER'S MANUAL

MODEL 66037A

CAPACITY: 3-1/2 TON 

FLOOR SERVICE JACK

PROBLEM

ACTION

1. Unit will not lift load.

Purge air from hydraulic system by following procedure under SETUP.

2. Unit will not sustain load or feels “spongy” under load.

Purge air from hydraulic system as above.

3. Unit will not lift to full height.

Purge air from hydraulic system as above.

4. Handle tends to raise up while the unit is under load.

Pump the handle rapidly several times to push oil past ball valves in 
power unit.

5. Unit still does not operate.

Contact Sunex authorized hydraulic service center.

    jack but not any moving hydraulic components.

5.   Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks  

    hydraulic fluid. Do not use the jack if it has loose or missing hardware or components, or is modified in any way. Take corrective 
    action before using the jack again.

6.   Any hydraulic repairs within the warranty period must be performed by an authorized service center.

INSPECTION

Visual inspection should be made before each use of the jack, checking for leaking hydraulic fluid and damaged, loose or missing parts. 

Each jack must be inspected by a manufacturer’s repair facility immediately if subjected to an abnormal load or shock. Any jack which 
appears to be damaged in any way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE until necessary 
repairs are made by a manufacturer’s authorized repair facility. It is recommended that an annual inspection of the jack be made by a 
manufacturer’s authorized repair facility and that any defective parts, decals or warning labels be replaced with manufacturer’s specified 
parts. A list of authorized repair facilities is available from the manufacturer.

PROPER STORAGE

It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface.

TROUBLESHOOTING

Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with 

ASME-PALD Load Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8

"

 (3.18mm) in the first minute, nor a 

total of .1875

"

 (4.76mm) in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.

OWNER/USER RESPONSIBILITY

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this jack. Person-

nel involved in the use and operation of equipment shall be careful, competent, trained, and qualified in the safe operation of the equipment 
and its proper use when servicing motor vehicles and their components. Warning information should be emphasized and understood. If the 
operator is not fluent in English, the manufacturer’s instructions and warning shall be read to and discussed with the operator in the opera-
tor’s native language by the purchaser/owner, making sure that the operator comprehends its contents. Owner and/or user must study and 
maintain for future reference the manufacturers’ instructions. Owner and/or user is responsible for keeping all warning labels and instruction 
manuals legible and intact. Replacement labels and literature are available from the manufacturer.

Summary of Contents for 66037A

Page 1: ...ing Weight 115 lbs SPECIFICATIONS OWNER S MANUAL MODEL 66037A CAPACITY 3 1 2 TON FLOOR SERVICE JACK CONTENTS Page 1 Specifications 2 Warning Information 3 Setup Operating and Preventative Maintenance 4 6 Troubleshooting Warranty Information and Maintenance 7 8 Exploded View Drawing and Replacement Parts Copyright 2011 Sunex Tools ...

Page 2: ...level surfaces and using equipment for a purpose for which it was not designed METHODS TO AVOID HAZARDOUS SITUATIONS Read study understand and follow all instructions before operating this device Inspect the jack before each use Do not use jack if damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Lift onl...

Page 3: ...e load As the saddle at the end of the lift arm gets closer to the load reposition the jack so the saddle will contact the load firmly and the load is centered on the saddle Make sure the saddle is correctly positioned Raise the load to the desired work height Place jack stands of appropriate capacity at the vehicle manufacturers s recommended support areas that provide stable support for the rais...

Page 4: ... the jack be made by a manufacturer s authorized repair facility and that any defective parts decals or warning labels be replaced with manufacturer s specified parts A list of authorized repair facilities is available from the manufacturer PROPER STORAGE It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface TROUBLESHOOTING Im...

Page 5: ...he lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubricate handle receptacle and handle end Use white lithium spray grease only 4 Lubricate both rear casters bearing and both front wheels Use white lithium spray grease only 5 Tighten all accessible hardware OWNER S MANUAL MODEL 66037A CAP...

Page 6: ...than Sunex Tools or its authorized warranty service centers The foregoing obligation is Sunex Tools sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages Note Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Retur...

Page 7: ...embly 2 11 RS35B11 Yoke Retaining Bolt Incl 12 2 12 Spring Washer 2 13 Washer 1 14 Roller 1 15 RS35T13 Set Screw Handle 1 16 RS35B16 Handle Socket Incl 13 17 1 17 Pull Rod 1 Index Part Description Qty 18 RS35T17 Handle Upper 1 19 RS35T20S Handle Bumper 1 20 RS35B20 Power Unit Assembly 1 21 RS35T15 Handle Lower 1 22 RS35T18 Universal Joint Assembly 1 23 RS35T19 Spring 2 24 RS35B24 Block Linkage Inc...

Page 8: ... Assembly 1 12 Brass Washer 1 15 Back Up Washer 15 x 10 6 x 1 25 2 16 Small Pump Piston 1 20 RSRR16 Retaining Ring 15 1 21 RSOFS37 Power Unit Oil Fill Screw 3 22 O Ring 7 1 x 1 8 3 23 Relief Valve Bolt 1 26 Steel Ball 4 1 Index Part Description Qty 27 Hydraulic Block 1 28 Cylinder Seal 1 29 Cylinder 1 30 O Ring 31 x 4 6 1 32 Ram Bearing 1 33 Retaining Ring 30 1 34 Ram 1 35 Cylinder Nut 1 38 Reserv...

Page 9: ...pecificaciones 10 Información de advertencia 11 Ensamble operación y mantenimiento 13 Diagnóstico de averías e información de garantía Copyright 2011 Sunex Tools Capacidad 3 5 Toneladas Altura mínima 3 875 Altura máxima 20 5 Longitud del mango 50 Longitud global 28 Anchura global 14 25 Peso de embarque 115 lbs ESPECIFICACIONES ...

Page 10: ... LAS SITUACIONES DE RIESGO Lea estudie comprenda y observe todas las instrucciones antes de operar este dispositivo Verifique el gato antes de usarlo No lo use si tiene roturas alteraciones fugas de líquido hidráulico o está en malas condiciones como tampoco si presenta inestabilidad debido a piezas metálicas o partes desajustadas o faltantes Tome las medidas de corrección apropiadas antes de usar...

Page 11: ...debajo de la carga Proceda a bombear el mango para levantar el brazo de levantamiento hasta el nivel de la carga En le medida que la silla en el extremo del brazo de levantamiento se acerque a la carga posicione el gato de nuevo con el fin de que la silla tenga contacto firme con la carga y la carga esté centrada sobre la silla Asegúrese que la silla esté posicionada correctamente Levante la carga...

Page 12: ...jas o faltantes Cada gato debe ser inspeccionado inmediatamente por parte de un centro de reparación del fabricante si éste esté sujetado a un choque o a una carga anormal Cualquier gato que aparenta ser dañado de cualquier forma que se encuentre ser desgastado o que opera de forma anormal DEBE DEJARSE DE USAR hasta que se realicen las reparaciones necesarias por parte de un centro de reparación a...

Page 13: ...a engrasadora agrega grasa a la grasera en el eje de pivote del brazo de levantamiento Use una grasa multi uso tipo NLGI solamente 2 Lubrique todas las vinculaciones y puntos de pivote Use grasa blanca de litio para atomización solamente 3 Quite el mango lubrique el recipiente del mango y la punta del mango Use grasa blanca de litio para atomización solamente 4 Lubrique ambas rodajas posteriores c...

Page 14: ...ns 15 Information d avertissement 16 Installation opération et entretien préventif 17 19 Dépannage information de garantie et entretien Copyright 2011 Sunex Tools Capacité 3 5 Tonnes Hauteur minimum 3 875 po Hauteur maximum 20 5 po Longueur de la poignée 50 po Longueur totale 28 po Largeur totale 14 25 po Poids 115 lb SPÉCIFICATIONS ...

Page 15: ... utilisation à des fins autres que celles pour lesquelles le dispositif a été conçu MÉTHODES POUR ÉVITER LES SITUATIONS DANGEREUSES Lire comprendre et appliquer toutes les consignes avant d utiliser ce dispositif Inspecter le cric avant chaque utilisation Ne pas utiliser le cric s il est endommagé modifié en mauvais état instable en raison de pièces ou de quincaillerie manquantes ou lâches ou s il...

Page 16: ...commandés par le constructeur MODE D EMPLOI 1 Pour soulever la charge Tournez la poignée dans le sens des aiguilles d une montre jusqu à ce qu elle soit bien serrée Placez le cric sous la charge Commencez à pomper la poignée afin de soulever le bras de levage jusqu à la charge Alors que la selle à l extrémité du bras de levage s approche de la charge replacez le cric afin que la selle entre fermem...

Page 17: ...ec le sol sur une surface relativement rigide dépannage Important Les crics de levage sont des mécanismes autonomes qui servent à soulever des charges et non à soutenir une charge partielle de véhicule Conformément à normes de l ASME PALD portant sur le test de soutien d une charge Une charge qui ne dépasse pas la capacité nominale ne s abaissera pas de plus 1 8 po 3 18 mm la première minute et ne...

Page 18: ...ez seulement un type de graisse à usage multiple NLGI 2 Lubrifiez toutes les tringleries et points de pivot Utilisez de la graisse blanche de lithium en jet seulement 3 Enlevez la poignée lubrifiez le réceptacle de la poignée et son extrémité Utilisez de la graisse blanche de lithium en jet seulement 4 Lubrifiez les deux roulettes arrière les roulements à billes et les deux roues avant Utilisez de...

Page 19: ...sponsabilité de Sunex Tools en vertu de cette garantie ou de toute garantie implicite et en aucun cas Sunex Tools ne pourra être responsable pour des dommages indirects ou consécutifs Remarque Certaines juridictions ne permettent pas l exclusion ou la limitation des dommages indirects ou consécutifs la limitation ou l exclusion ci dessus pourrait donc ne pas s appliquer à votre cas Retourner l équ...

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