background image

Note:

 Position press feet on each side of the press.

Attach one bolt, washer and nut on each side. 
Bolts should be attached 

OFFSET

 from one another.

Front view

Stand frame upside down

Slide bed onto frame

Slide bed down to bottom of frame

1

3

2

Inside of frame

WARNING

Be aware of jagged edges 
on frame. Not all welds are smooth.
Press bed can pinch or crush fingers.
Wear safety gloves.

Note:

In the upright position,

inner bracing should form an 
inverted "v" with the narrower 
space facing the top of the press.

Stand unit upright

Slide bed above holes and 

hold in place

Secure pins underneath bed, one at a time

1

2

6

WARNING

Pins must be COMPLETELY through BOTH SIDES of frame.

7

Let bed rest on inserted pins

Place 3rd and 4th pin on each side

Secure pins completely through bed and frame.

3

4

WARNING

ALL FOUR (4) pins must be COMPLETELY through BOTH SIDES 
of frame in order to operate press.

Cross-section of press

Front view

Use bolts, washers and nuts to attach 
Z Bar to both sides of the press.

Note:

 Check all bolts for tightness. 

If press rocks, or is not level, loosen press
feet slightly to compensate and retighten.

WARNING

Bed must be at the BOTTOM of the frame 
before proceeding to the next step.

4

5

Front view

Slide bed down to bottom of frame

Note:

When sliding bed to frame 

bottom, DO NOT use bed handles.

WARNING

Leg ends and press feet are sharp 
and potentially dangerous. Wear 
safety gloves and safety goggles.

ESTIMATED ASSEMBLY TIME: 45 MINUTES

Examine box contents, then proceed with the following instructions.

TOOLS NEEDED

3/4" and 1/2" sockets and wrenches

ACCESSORIES

8

This end up

1.  Place ram frame  

sideways on bed.

4.  Rest pump against  

press and ram  
frame for support.

5.  Pump must be threaded  

through ram frame and  
back out so the hose is 
on the outside of the frame.

See Step 6.

6.  Once pump and 

ram are on press  
bed as shown, you  
are ready to move
on to mounting the  
pump assembly.

2.  Drop ram into  

frame, between  
parallel bed bars.

3.  Ram should sit  

inside ram frame. 

WARNING

Hose must be on the OUTSIDE of ram frame,
or it will NOT be mountable to the press.

Note:

 Handle ram carefully to avoid damage to gauge or gauge face. 

Do not disconnect hoses prior to assembly.

9

A

B

Note:

 Hose must run BEHIND frame.

DO NOT disconnect hose from pump 
or ram.

This end up

Attach bolts up through ram frame to matching 
holes in press. Hand tighten. Wrench tighten 
after both bolts have been installed. Ram is now 
able to slide left and right within ram frame.

This end up

Note:

 Ram has been dropped into 

ram frame, resting on the bed.

Note:

There are two sets of holes for bolts. 

Use centermost holes on the side.

11

WARNING

DO NOT attempt to operate pump unless the BREATHER VALVE IS OPEN.
Valve is closed prior to shipping to prevent the loss of hydraulic fluid.

CAUTION

HAND TIGHTEN VALVE ONLY.
Excess pressure could 
damage the valve assembly.

CAUTION

DO NOT TURN RELEASE VALVE 
MORE THAN ONE FULL TURN 
or equipment may be disabled.

WARNING

This symbol alerts you to the possibility 
of serious injury or death if instructions 
are not followed.

Failure to heed these warnings may result in loss of load, damage to the press and/or failure resulting in property damage, personal or fatal injury.
This operating manual contains important details concerning the safe operation of this tool.
The user must read and understand these details before any use of the tool.

This manual must be retained for future reference.

1.  BEFORE OPERATING PUMP, open petcock valve  

(breather) located on TOP of pump assembly 
by turning COUNTERCLOCKWISE.

2.  CLOSE the valve located on the FRONT 

of the pump assembly by turning CLOCKWISE.

3.  Insert pump handle into low pressure  
cradle. Use the low pressure pump until ram  
comes into contact with item to be pressed.

4.  Once ram is in contact with the item to be pressed,

insert pump handle into high pressure side. Using  
the high pressure pump moves the ram less with  
each stroke and requires less effort to apply pressure.

5.  To relieve pressure and retract ram, turn valve  

located on FRONT of pump assembly ONE FULL  
TURN COUNTERCLOCKWISE.

A

B

A : Low Pressure Cradle
B : High Pressure Cradle

Top view of pump

8.886"

9.113"

ITEM NO. DESCRIPTION 

QTY.

Base Weldment 

1

 Plug 

1

*  Polypak Seal (Parker) 

2

1/2-13 x 2 Hex HD C-S GR 2 Zinc 

1

 Piston 

1

*  O-Ring (Parker) 

1

 Rod 

1

Retaining Ring Int. 3.5 NOM 

1

Piston Guide 

1

10 

Retractor Plate 

1

11 

 Spring 

2

12 

Fitting Gauge 1.75 

1

13 

 Gauge 

1

14 

90˚ Elbow 1/4 NPTF to -6 JIC 

1

15 

Hose Hydraulic 41 1/2 LG 7/16-20 JICF  1

RAM

PUMP

ITEM NO.  DESCRIPTION 

QTY.

 Tank 

1

Tie Rod 

4

1" Piston Body 

1

1/2" Piston Body 

1

1" Piston 

1

1/2" Piston 

1

1/4" MNPT Pressure Plug 

1

Pump Body 

1

Pump Lid 

1

10 

Pump Bracket 

2

11 

Valve Assembly 

1

12 

Pivot Pin 

2

13 

*  5/16 Steel Ball 

5

14 

Brass Drain Cock 

1

15 

Cradle Assembly 

2

16 

Hydraulic Hose 41-1/2" L 7/16-20 JICF  1

17 

7/16-14 Fin Hex Nut Zinc 

4

19 

* O-Ring 

1

20 

* O-Ring 

1

21 

*  3-1/2" Seal 

2

22 

*  3-5/16" Seal 

1

23 

*  3-3/16" Seal  

1

24 

SHCS 7/16 14 x 1/2" 

4

25 

SHCS 7/16 14 x 3/4" 

4

26 

*  Light Spring 

2

27 

*  Heavy Spring 

2

28 

7/16" Split Lock Washer 

6

29 

Pump Filter 

1

30 

Pump Fitting 1/4" MNPT 7/16" JICF 

1

31 

7/8" Grip 

1

32 

Handle for Pump 

1

33 

* O-Ring 

1

# 23 (Pump)

QTY: 1

# 21 (Pump)

QTY: 2

# 19 (Pump)

QTY: 1

# 22 (Pump)

QTY: 1

See Replacement Parts List for parts available separately.
Parts with (*) are only available in Seal Kit, part number RSCBP1217.

10

9

15

1

7

6

4

8

5

3

11

11

1

14

13

12

3

2

7

21

17

30

16

1

# 3 (Ram)

(

Poly Pak - Note: Only the upper 

seal normally needs replacement)

QTY: 1

# 33 (Pump)

(

O-Ring for # 11 

Valve Assembly 

on Pump)

QTY: 1

# 6 (Ram)

QTY: 1

# 20 (Pump)

QTY: 1

# 13 (Pump)

QTY: 5

2

28

14

1

25

24

11

13

27

10

31

32

6

20

4

23

28

25

24

10

28

13

29

21

8

26 24

12

22

3

19

5

15

# 26 (Pump)

QTY: 2

# 27 (Pump)

QTY: 2

Individual parts pictured are components of the Seal Kit, RSCBP1217.

12

Dark Gray- Long Cable

Light Gray- Short Cable

1.  Move press bed into LOWEST position  

so it is resting on top of pins 1 and 2.

Right side of press

3.  Thread the BARE end of the LONGER  

of the two steel cables up and through 
the pump bracket. 

Right side of press,

under pump assembly

2.  Install pre-attached  eye bolt on  LONGER  

cable to press bed handle located 

under  

pump assembly

. DO NOT FULLY TIGHTEN. 

Center with side of press bed and make 
sure there is enough room to lower or raise  
both nuts on eye bolt for precise alignment. 

WARNING

DO NOT FULLY TIGHTEN.

4.  Run the long cable up and OVER 

BOTH ROLLER BRACKETS and feed 
into winch. 

Be sure to thread 12 inches 

(1 foot) of extra cable through winch.

5.  Once winch cable has been threaded, pull excess 

cable back through winch as shown in diagram
above. The cable should be locked tightly around 
itself with no excess cable left hanging. Operate 
winch enough to remove slack from longer cable.

WARNING

Mount winch to frame 
AFTER threading cable.

6.  Mount winch to frame using the 

provided washers, 1/2" nuts and 
1/2"-13 x 1-1/2" bolts.

Left side of press,  under winch

8.  Install pre-attached  eye bolt on  SHORTER cable to press bed  

handle located under winch

 after feeding it around in step 7

.

7.  Feed the short cable by running it up and OVER first roller, then UNDER second roller. Loop the short cable back toward the winch and securely attach to the longer cable  

using the cable clamp. Remove slack from short cable before securing to long cable. Clamp should be NO LESS THAN ONE INCH (1") from roller.

9. Turn eye hooks to adjust and level press bed. Once bed is level,

firmly tighten eye hook mounting hardware. The steel cable 
will stretch with use. It may be necessary to repeat this leveling 
procedure in the future.

10. Test the winch kit by raising and lowering the press bed from 

its lowest to highest position. Repeat and adjust until bed is 
level and moves freely throughout its entire range of motion.
Cut excess cable when all adjustments are complete.

LONG CABLE top view of press

Top view of press with bed in lowest position

This end feeds into winch.

SHIPPING ADDRESS:

Sunex Tools
315 Hawkins Rd.
Travelers Rest, South Carolina 29690

MAILING ADDRESS:

Sunex Tools
P.O. Box 4215
Greenville, South Carolina 29608

Note:

 Refer to manual from winch manufacturer for detailed 

instructions on winch assembly and cable threading procedure.

ITEM NO.

SUNEX PART NO.

DESCRIPTION 

QTY.

 RS345009 

2" Pushing Adaptor (Spring) 

2

Press Bed 

1

Press Frame 

1

Ram Frame 

1

RSCBP1225 

Press Pin 

4

RS310012 

Pushing Adapter 

1

 RSBS1 

Bearing Shield 

1

RSCBP1205 

Press Plate 

2

RSCBP1211 

Press Feet 

2

10 

RSCBP1212 

Z Bar 

1

11 

RSCBP1209 

Pump Handle 

1

12 

RSCBP40TPRV 

Pump (includes handle) (5740) 

1

RSCBP1201BRV 

Pump (includes handle) (5750) 

1

13 

RSCBP1202 

Ram (includes gauge) (5740) 

1

RSCBP1202GG 

Ram (includes gauge) (5750) 

1

14 

RSCBP1206 

Gauge (5740) 

1

RSCBP1206G 

Liquid Filled Gauge (5750) 

1

15 

RSCBP1204 

Hose & Fitting 

1

ITEM NO.

SUNEX PART NO.

DESCRIPTION 

QTY.

16 

RSCBP1201RV 

Pump & Ram Assembly** (5740) 

1

RSCBP1201RVGG 

Pump & Ram Assembly** (5750) 

1

17 

RSCBP1217 

Seal Kit for Pump and Ram (not shown) 

1

18  RS4050WCH Winch 

1

19 

RSLCSCSET 

Long & Short Cable Set (incl eye bolt) 

1

20 

RS40MPPHK 

Press Hardware Kit 

1 set

   1/2"-13 x 1-1/2" Hex Head Bolt 

10

   1/2" Nut 

10

Washer 

10

21 RSWHK 

Winch Hardware Kit 

1 set

   Cable Clamp 

1

   1/2"-13 x 1-1/2" Hex Head Bolt 

2

   1/2" Nut 

2

Washer 

2

Winch 

1

   Short Cable (includes eye bolt) 

1

not shown  RS5740LK 

Product Label Kit 

1

not shown  RS5750LK 

Product Label Kit 

1

10

**Pump and Ram Assembly includes pump, ram, gauge, and hose & fitting (item numbers: 12, 13, 14 & 15)

21

20

Hydraulic Shop Press With Winch

2

13

2

18

12

15

10

11

5

5

5

5

1

14

13

3

4

19

8

6

7

9

US TONS

US TONS

A : Low Pressure Cradle
B : High Pressure Cradle

A

B

7.  Insert pump handle into LOW 

PRESSURE CRADLE. Pump ram 
against press plates until gauge 
reads "5 Tons".

8.  Insert pump handle into HIGH 

PRESSURE CRADLE. Pump ram 
against press plates until gauge 
reads "10 Tons".

10

1.  Turn valve handle on FRONT of 

pump CLOCKWISE until closed.  
DO NOT OVERTIGHTEN.

3.  Move press bed into highest position  

and lock bed into place with both pins.

WARNING

Do not allow the ram to 
extend more than 5.5".

4.  Place press plates DIRECTLY  

under ram, on press bed.

WARNING

DO NOT attempt to operate pump unless the BREATHER VALVE IS OPEN.
Valve is closed prior to shipping to prevent the loss of hydraulic fluid.

CAUTION

Bed must be in UP position, or 
you will over extend ram.

5.  Put cradle in the  

DOWN position. 
Use an adapter on 
your air hose and
allow air to flow 
through the opening
in the petcock valve 
into the pump.

6.  Air that has flowed into the pump 

causes the cradle to move up and 
the ram to move down. If this happens,
proceed to step 7. If not, check all 
hoses and connections and repeat 
the procedure.

9.  Turn valve handle on pump  
 COUNTERCLOCKWISE 

a maximum of one (1) 
turn to open valve. 
Ram will retract as 
pressure is released.

2.  Turn petcock valve 

(breather) on TOP of pump  
COUNTERCLOCKWISE to open.

SAFETY INFORMATION

This symbol alerts you to the possibility 

of serious injury or death if instructions 

are not followed.

This symbol alerts you to the possibility 

of damage to or destruction of equipment 

if instructions are not followed.

Failure to heed these warnings may result in loss 

of load, damage to the press and/or failure resulting 

in property damage, personal or fatal injury. This 

operating manual contains important details concern-

ing the safe operation of this tool. The user must read and understand these details 

before any use of the tool. This manual must be retained for future reference.

•  Read, study, understand and follow all instructions before operating this press.

•  Always wear safety goggles, (users and bystanders).

•  Parts being pressed may splinter, shatter, or be ejected from the press at a dangerous 

rate of speed. Because there are a variety of press applications, it is the responsibility 

of the press owner to provide adequate guards, eye protection and protective clothing 

to the press operator.

•  Visual inspection of the press should be made before use, checking for signs of cracked 

welds, bent bed pins, loose or missing bolts, leaks, or any other structural damage. 

Corrections must be made before using the press.

•  Do not go near leaks. High pressure hydraulic fluid can puncture skin and cause serious 

injury, gangrene, or death. If injured, seek emergency medical help as immediate 

surgery is required to remove the fluid.

•  Prior to use make sure the press is securely anchored to a concrete floor.

•  Keep hands, arms, feet, and legs out of work area. Accidental slippage can result in 

personal injury.

•  Always use an accurate force gauge to measure pressing force.

•  Do  not  exceed  the  rated  capacity  or  tamper  with  the  pressure/force  settings.  When 

attachments and adapters are used the rated capacity of the system shall be no greater 

than the rated capacity of the lowest rated component or combination of components 

that make up the system. 

•  Avoid off-center loads. Offset loads can damage ram and may cause load to eject at a 

dangerous rate of speed. Do not use any spacer or extender between the press ram 

plunger and the item being pressed. If there is not enough ram stroke, adjust the height 

of the movable bolster.

•  Remove  all  loads  from  movable  bolster  before  attempting  to  adjust  bolster  height. 

Beware of possible falling bolster.

•  Press only on loads supported by movable bolster and press plates included. Do not 

support loads on floor or press frame legs.

•  When using any accessories such as press plates or arbor plates, be certain they are 

centered on the movable bolster and in full contact with both sides of the bolster.

•  Before applying load, be certain all movable bolster supporting pins are fully engaged. 

Verify lift cables (if equipped) are slack before pressing on the bolster.

•  Always use a bearing shield when pressing bearings.

•  Use caution when positioning work to be pressed to ensure the item to be pressed 

cannot be ejected at a dangerous rate of speed.

•  Release hydraulic pressure before loosening any fittings.

•  Maintain proper hydraulic fluid levels.

•  Do not make any alterations to the press.

•  This product may contain one or more chemicals known to the State of California to 

cause cancer and birth defects or other reproductive harm. 

Wash hands thoroughly 

after handling.

•  Failure to heed and understand these markings may result in serious or fatal personal 

injury and/or property damage.

OWNER/USER RESPONSIBILITY

The owner and/or user must have an understanding of the manufacturer's 

operating instructions and warnings before using this press. Personnel involved 

in the use and operation of equipment shall be careful, competent, trained, 

and qualified in the safe operation of the equipment and its proper use when 

servicing motor vehicles and their components. Warning information should 

be emphasized and understood. 

If the operator is not fluent in English, the manufacturer's instructions and 

warnings shall be read to and discussed with the operator in the operator's 

native language by the purchaser/owner, making sure that the operator 

comprehends  its contents.

Owner and/or user must study and maintain for future reference the 

manufacturer’s instructions. Owner and/or user is responsible for keeping all 

warning labels and instruction manuals legible and intact. Replacement labels 

and literature are available from the manufacturers.

INSPECTION

Visual inspection of the shop press should be made before each use of the 

press, checking for damaged, loose or missing parts. Each press must be 

inspected by a manufacturer’s repair facility immediately, if subjected to an 

abnormal load or shock. Any press which appears to be damaged in any way, 

is found to be badly worn, or operates abnormally must be removed from 

service until necessary repairs are made by a manufacturers's authorized repair 

facility. It is recommended that an annual inspection of the press be made by 

a manufacturer’s authorized repair facility and that any defective parts, decals 

or warning labels be replaced with manufacturer’s specified parts. A list of 

authorized repair facilities is available from the manufacturer.

SAFETY INSTRUCTIONS

•  CHECK YOUR LOCAL, STATE AND FEDERAL REGULATIONS 

REGARDING THE SAFE USE OF THIS EQUIPMENT. 

•  Your safety is top priority. Please handle equipment with care.

•  Fully retract unit and remove all items from the press bed frame. 

•  Support the press bed, and remove the pins. 

•  Raise or lower bed to desired height and reinstall press pins. Be certain  

pins are fully engaged in the parallel flanges of the upright columns.

•  Position press on a flat, level, hard surface, preferably concrete.

Make sure all nuts and bolts are tight.

•  Clear the area of bystanders, especially small children, before using.

•  Set the press bed to the required height. The press is most effective 

when the work piece is located 1 inch below the ram’s retracted position.  

The compression stroke can include the entire 5 inch working range. 

•  The press is designed to exert a force on anything which is positioned  

beneath its ram. The work piece can pop out from under the ram at a 

high rate of speed and injure someone.

•  Pressing Bearings: It is essential that you use the bearing shield when  

pressing bearings on or off. 

LIMITED WARRANTY:

SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE 
COMPANY’S SUNEX TOOLS

®

 BRANDED PRODUCTS ARE FREE FROM 

DEFECTS IN WORKMANSHIP AND MATERIALS.
Sunex International, Inc. will repair or replace its Sunex Tools

®

 branded products 

which fail to give satisfactory service due to defective workmanship or materials, 
based upon the terms and conditions of the following described warranty plans 
attributed to that specific product. This product carries a ONE-YEAR warranty. 
During this warranty period, Sunex Tools

®

 will repair or replace at our option any 

part or unit which proves to be defective in material or workmanship. 

Other important warranty information....

This warranty does not cover damage to equipment or tools arising from 
alteration, abuse, misuse, damage and does not cover any repairs or replace-
ment made by anyone other than Sunex Tools

®

 or its authorized warranty 

service centers. The foregoing obligation is Sunex Tools

®

’ sole liability under 

this or any implied warranty and under no circumstances shall we be liable for 
any incidental or consequential damages. 

Note: Some states do not allow the 

exclusion or limitation of incidental or consequential damages, so the above 
limitation or exclusion may not apply to you.

Return equipment or parts to Sunex Tools

®

, transportation prepaid. Be certain to 

include your name and address, evidence of the purchase date, and description 
of the suspected defect.
If you have any questions about warranty service, please write to Sunex Tools

®

This warranty gives you specific legal rights and you may also have other rights 
which vary from state to state. Repair kits and replacement parts are available 
for many of Sunex Tools

®

 products regardless of whether or not the product is

still covered by a warranty plan.

SHIPPING ADDRESS: 

MAILING ADDRESS:

Sunex Tools 

Sunex Tools

315 Hawkins Rd. 

P.O. Box 4215

Travelers Rest, South Carolina 29690 

Greenville, South Carolina 29608

WARNING

WARNING

CAUTION

THIS OPERATING MANUAL CONTAINS IMPORTANT SAFETY INFORMATION. READ CAREFULLY AND UNDERSTAND ALL 
INFORMATION BEFORE OPERATING THIS TOOL. SAVE THIS MANUAL FOR FUTURE USE.

PARTS LIST

Press Frame - 1

Press Bed - 1

Press Feet - 2

Z Bar - 1

1/2"-13 x 1-1/2" 
Hex Head Bolts - 8

1/2" Nuts - 8

Washers - 8

1-1/4" x 14" 
Press Pins - 4

Two Stage
Pump and Ram - 1

Ram Frame - 1

Pump Extension Handle - 1

1" x  3" x 14"
Press Plates - 2

Accessory only - 

Not needed for assembly

Pushing Adapter - 1

Accessory only - 

Not needed for assembly

Bearing Shield - 1

Accessory only - 

Not needed for assembly

ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS

 CONTINUED

RAM FRAME ASSEMBLY INSTRUCTIONS

PUMP AND RAM ASSEMBLY INSTRUCTIONS

PROCEDURE FOR BLEEDING AIR

PUMP INSTRUCTIONS

WINCH KIT PARTS LIST

Winch - 1

Long Cable - 1

Short Cable- 1

Cable Clamp - 1

1/2"-13 x 1-1/2" 

Hex Head Bolts - 2

1/2" Nuts - 2

Washers - 2

WINCH INSTALLATION INSTRUCTIONS 

CONTINUED

REPLACEMENT PARTS LIST

PUMP AND RAM EXPLODED PARTS DIAGRAM

NOTES

NOTES

ASSEMBLY INSTRUCTIONS

 CONTINUED

WINCH INSTALLATION INSTRUCTIONS

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

Sunex Part No.  Total Height 

Inside Width 

Press Feet Length  Bed Width 

Ram Stroke 

Pin Diameter 

PB Winch  Sliding Head  Press Plates Included

5740 

74"

35"

29.75"

13"

6.75"

1.25"

Y

Y

Y(2)

5750

74"

35"

29.75"

13"

6.75"

1.25"

Y

Y

Y(2)

PRESS SPECIFICATIONS

MANUAL

CONTENTS:

Page  1 Specifications

2 Safety Information and Warranty Information
3 Parts List

4-8 Assembly Instructions

9

10

11-12

Procedure for Bleeding Air
Pump Instructions
Winch Kit List and Winch Installation Instructions

13 Replacement Parts List
14 Pump and Ram Exploded Parts Diagram

15-16 Notes

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740 - 40 Ton Hydraulic Shop Press w/ Winch

5750 - 50 Ton Hydraulic Shop Press w/ Winch

5740, 5750 

5740, 5750 

rev. 09/30/14

5740, 5750 

rev. 09/30/14

5740, 5750 

rev. 09/30/14

5740, 5750 

rev. 09/30/14

5740, 5750 

rev. 09/30/14

5740, 5750 

rev. 09/30/14

5740, 5750 

rev. 09/30/14

5740, 5750 

rev. 09/30/14

5740, 5750 

10 

rev. 09/30/14

5740, 5750 

11 

rev. 09/30/14

5740, 5750 

12 

rev. 09/30/14

5740, 5750 

13 

rev. 09/30/14

5740, 5750 

14 

rev. 09/30/14

5740, 5750 

16 

rev. 09/30/14

5740, 5750 

15 

rev. 09/30/14

Summary of Contents for 5740

Page 1: ...ed 5740 74 35 29 75 13 6 75 1 25 Y Y Y 2 5750 74 35 29 75 13 6 75 1 25 Y Y Y 2 PRESS SPECIFICATIONS MANUAL CONTENTS Page 1 Specifications 2 Safety Information and Warranty Information 3 Parts List 4 8 Assembly Instructions 9 10 11 12 Procedure for Bleeding Air Pump Instructions Winch Kit List and Winch Installation Instructions 13 Replacement Parts List 14 Pump and Ram Exploded Parts Diagram 15 16...

Page 2: ...or more chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands thoroughly after handling Failure to heed and understand these markings may result in serious or fatal personal injury and or property damage OWNER USER RESPONSIBILITY The owner and or user must have an understanding of the manufacturer s operating instructions and warnings be...

Page 3: ...ar 1 1 2 13 x 1 1 2 Hex Head Bolts 8 1 2 Nuts 8 Washers 8 1 1 4 x 14 Press Pins 4 Two Stage Pump and Ram 1 Ram Frame 1 Pump Extension Handle 1 1 x 3 x 14 Press Plates 2 Accessory only Not needed for assembly Pushing Adapter 1 Accessory only Not needed for assembly Bearing Shield 1 Accessory only Not needed for assembly 5740 40 Ton Hydraulic Shop Press w Winch 5750 50 Ton Hydraulic Shop Press w Win...

Page 4: ...ING Be aware of jagged edges on frame Not all welds are smooth Press bed can pinch or crush fingers Wear safety gloves Note In the upright position inner bracing should form an inverted v with the narrower space facing the top of the press WARNING Leg ends and press feet are sharp and potentially dangerous Wear safety gloves and safety goggles ASSEMBLY INSTRUCTIONS 5740 40 Ton Hydraulic Shop Press...

Page 5: ...loosen press feet slightly to compensate and retighten WARNING Bed must be at the BOTTOM of the frame before proceeding to the next step 4 5 Front view Slide bed down to bottom of frame Note When sliding bed to frame bottom DO NOT use bed handles ASSEMBLY INSTRUCTIONS CONTINUED 5740 40 Ton Hydraulic Shop Press w Winch 5750 50 Ton Hydraulic Shop Press w Winch 5740 5750 5 ...

Page 6: ...SIDES of frame 7 Let bed rest on inserted pins Place 3rd and 4th pin on each side Secure pins completely through bed and frame 3 4 WARNING ALL FOUR 4 pins must be COMPLETELY through BOTH SIDES of frame in order to operate press ASSEMBLY INSTRUCTIONS CONTINUED 5740 40 Ton Hydraulic Shop Press w Winch 5750 50 Ton Hydraulic Shop Press w Winch 5740 5750 6 ...

Page 7: ...ou are ready to move on to mounting the pump assembly 2 Drop ram into frame between parallel bed bars 3 Ram should sit inside ram frame WARNING Hose must be on the OUTSIDE of ram frame or it will NOT be mountable to the press Note Handle ram carefully to avoid damage to gauge or gauge face Do not disconnect hoses prior to assembly RAM FRAME ASSEMBLY INSTRUCTIONS 5740 40 Ton Hydraulic Shop Press w ...

Page 8: ...hten after both bolts have been installed Ram is now able to slide left and right within ram frame This end up Note Ram has been dropped into ram frame resting on the bed Note There are two sets of holes for bolts Use centermost holes on the side PUMP AND RAM ASSEMBLY INSTRUCTIONS 5740 40 Ton Hydraulic Shop Press w Winch 5750 50 Ton Hydraulic Shop Press w Winch 5740 5750 8 ...

Page 9: ...VALVE IS OPEN Valve is closed prior to shipping to prevent the loss of hydraulic fluid CAUTION Bed must be in UP position or you will over extend ram 5 Put cradle in the DOWN position Use an adapter on your air hose and allow air to flow through the opening in the petcock valve into the pump 6 Air that has flowed into the pump causes the cradle to move up and the ram to move down If this happens p...

Page 10: ...ese details before any use of the tool This manual must be retained for future reference 1 BEFORE OPERATING PUMP open petcock valve breather located on TOP of pump assembly by turning COUNTERCLOCKWISE 2 CLOSE the valve located on the FRONT of the pump assembly by turning CLOCKWISE 3 Insert pump handle into low pressure cradle Use the low pressure pump until ram comes into contact with item to be p...

Page 11: ... eye bolt on LONGER cable to press bed handle located under pump assembly DO NOT FULLY TIGHTEN Center with side of press bed and make sure there is enough room to lower or raise both nuts on eye bolt for precise alignment WARNING DO NOT FULLY TIGHTEN WINCH KIT PARTS LIST Winch 1 Long Cable 1 Short Cable 1 Cable Clamp 1 1 2 13 x 1 1 2 Hex Head Bolts 2 1 2 Nuts 2 Washers 2 WINCH INSTALLATION INSTRUC...

Page 12: ... winch and securely attach to the longer cable using the cable clamp Remove slack from short cable before securing to long cable Clamp should be NO LESS THAN ONE INCH 1 from roller 9 Turn eye hooks to adjust and level press bed Once bed is level firmly tighten eye hook mounting hardware The steel cable will stretch with use It may be necessary to repeat this leveling procedure in the future 10 Tes...

Page 13: ...201RV Pump Ram Assembly 5740 1 RSCBP1201RVGG Pump Ram Assembly 5750 1 17 RSCBP1217 Seal Kit for Pump and Ram not shown 1 18 RS4050WCH Winch 1 19 RSLCSCSET Long Short Cable Set incl eye bolt 1 20 RS40MPPHK Press Hardware Kit 1 set 1 2 13 x 1 1 2 Hex Head Bolt 10 1 2 Nut 10 Washer 10 21 RSWHK Winch Hardware Kit 1 set Cable Clamp 1 1 2 13 x 1 1 2 Hex Head Bolt 2 1 2 Nut 2 Washer 2 Winch 1 Short Cable...

Page 14: ...3 16 Seal 1 24 SHCS 7 16 14 x 1 2 4 25 SHCS 7 16 14 x 3 4 4 26 Light Spring 2 27 Heavy Spring 2 28 7 16 Split Lock Washer 6 29 Pump Filter 1 30 Pump Fitting 1 4 MNPT 7 16 JICF 1 31 7 8 Grip 1 32 Handle for Pump 1 33 O Ring 1 23 Pump QTY 1 21 Pump QTY 2 19 Pump QTY 1 22 Pump QTY 1 See Replacement Parts List for parts available separately Parts with are only available in Seal Kit part number RSCBP12...

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