Summit 2175 L Installation, Operation And Maintenance Manual Download Page 8 | Manualshive

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Summit 2175 L Installation, Operation And Maintenance Manual Download Page 8

INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

2

SUMMIT PUMP MODEL 2175

3 RECEIPT AND STORAGE

3.1 RECEIVING THE PUMP

Immediately upon arrival, carefully inspect the pump for evidence of damage during

transit. Immediately report any damage to your Summit Pump Distributor.



Use proper lifting techniques to avoid

serious personal injury or death

3.2 STORING THE PUMP

Store the pump in a clean dry place.

Do not remove piping connection covers

. Rotate

the pump shaft by hand

at least once per week

to maintain a protective film of oil or

grease on the bearings.

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Summary of Contents for 2175 L

Page 1: ......

Page 2: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL ii SUMMIT PUMP MODEL 2175...

Page 3: ...ent shall Summit Pump Inc be liable for consequential damages or contingent liabilities arising out of the failure of any Summit Pump Inc pump or parts thereof to operate properly 1 2 LIABILITY Summit...

Page 4: ...5 3 Type 1 Mechanical Seal 7 5 OPERATION 8 5 1 LUBRICATION 8 5 1 1 Oil Lubrication 8 5 1 2 Grease Lubrication 9 5 2 ROTATION 9 5 3 IMPELLER CLEARANCE 10 5 4 PRIMING 10 5 5 START UP 10 5 6 SHUT DOWN 11...

Page 5: ...DIMENSIONAL DATA 25 11 1 MODEL 2175 DIMENSIONAL DATA 25 11 2 BASEPLATE RELATED DIMENSIONS 26 11 3 STUFFING BOX RELATED DIMENSIONS 27 12 APPENDIX G ANSI B15 1 COUPLING GUARDS 28 12 1 INSTALLATION INSTR...

Page 6: ......

Page 7: ...ummit Pump distributor For information or technical assistance on the power source contact the power source manufacturer s local dealer or representative The following message types are used in this m...

Page 8: ...ence of damage during transit Immediately report any damage to your Summit Pump Distributor Use proper lifting techniques to avoid serious personal injury or death 3 2 STORING THE PUMP Store the pump...

Page 9: ...removal of the pump pull out bearing frame and or the motor 4 2 FOUNDATION Use a foundation that is substantial enough to support all points of the pump base plate Install the base plate bolt down bol...

Page 10: ...sible Do not throttle suction side valve Valve is for pump isolation during maintenance 4 3 2 Discharge Piping For a short piping run use the same diameter of piping for the discharge piping as the di...

Page 11: ...lves Its arrow should match up with the arrow on the pump 4 Connect coupling halves Install a coupling guard after the pump is aligned and rotation check is complete Do not operate pump without proper...

Page 12: ...umps Install gland bolt nuts finger tight only Adjust the gland bolt nuts during start up to achieve 40 65 drops of leakage per minute Specific packing type is dependent on pH temperature etc of the l...

Page 13: ...turer s installation and startup guide 4 5 5 Type 1 Mechanical Seal TO INSTALL TYPE 1 MECHANICAL SEAL 1 Wipe the seal faces clean with a soft clean cloth and lightly oil 2 Put together the gland stati...

Page 14: ...60 200 300 Approximate normal line bearing temperature 115 140 160 The information shown in Table 2 is based on a room temperature of 70 F Maximum bearing temperature is 175 F The temperatures shown...

Page 15: ...68 100 Table 5 Acceptable Greases Citgo Mystic EP2 Keystone 81EP2 Mobil Mobil Grease XHP222 Mobil Synthetic SCH 100 TO REGREASE LUBRICATED BEARINGS 1 Wipe dirt and foreign matter from the fittings 2 R...

Page 16: ...e impeller clearance 5 4 PRIMING Prior to starting a centrifugal pump it is imperative that you prime the pump by flooding the suction piping and casing with fluid Priming will occur when you open the...

Page 17: ...of 40 65 drops per minute 7 Adjust the discharge valve as needed while checking piping for leaks 8 Check mechanical operation of the pump and motor Do not operate pump without proper guard See ANSI A...

Page 18: ...04 C 023 58 mm 6 1 FEELER GAUGE TECHNIQUE Lock out driver power before beginning work on pump TO USE THE FEELER GAUGE TECHNIQUE FOR IMPELLER CLEARANCE SETTING 1 Lock out power to the pump driver 2 Rem...

Page 19: ...ng bolts 370C evenly while slowly rotating the shaft until the impeller starts to rub on the casing 6 Set the dial indicator to zero 7 Loosen housing bolts 370C one turn 8 Tighten the jack bolts 370D...

Page 20: ...TING Symptom Cause Solution Pump not delivering liquid or Pump not delivering enough liquid Pump not primed Re prime pump Suction lift too high Install shorter suction pipe Speed too low Change motor...

Page 21: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL SUMMIT PUMP MODEL 2175 15 CENTRIFUGAL PUMP TROUBLESHOOTING Symptom Cause Solution Low flow and low head Wrong direction of rotation Change motor wiring...

Page 22: ...ent lubricant Check oil level and or grease Motor requires excessive amperage Stuffing box gland is too tight Readjust or replace packing Total dynamic head is too low Install throttle or reduce impel...

Page 23: ...sling through I hook 132 to ensure safe handling 2 Remove foot frame bolts 529 3 Remove bolts 370 holding the frame adapter 108 to casing 100 4 Adjust tension on lifting sling to support back pull ou...

Page 24: ...replace when 0 015 clearance cannot be maintained between impeller and plate 15 Remove the frame adapter 108 by removing two dowel pins 469B and four adapter bolts 370B and then separate the adapter 1...

Page 25: ...Use a temple stick or surface pyrometer to determine correct temperature for installation When installation temperature is correct slide the outboard bearings duplex back to back onto the shaft up to...

Page 26: ...the button resting against the end of the shaft b Push the shaft back and forth as far as possible Total end play must be a minimum of 0 001 and a maximum of 0 005 If under 0 001 add coupling end bear...

Page 27: ...ide reassembled power unit into casing Tighten adapter to casing bolts 370 evenly to be sure stuffing box cover pulls into casing evenly Check with feeler gauge points at 90 apart to assure even spaci...

Page 28: ...er 119A 1 Cover inboard 360P 1 Gasket plate to case 122 1 Shaft 370 varies Bolt case 123 1 Deflector 370B 4 Bolt frame to adapter 125 1 Bushing stuffing box 370C 6 Bolt bearing housing 126 1 Sleeve sh...

Page 29: ...r are a unit and must not be pulled apart If the unit is pulled apart or comes apart it must be replaced with a new unit The o ring is intended to be an inseparable design Repairs or replacement of se...

Page 30: ...tion the bearing cover 109A on arbor press table Place the isolator in the bore and press into place using the same technique as in Step 1 above 3 Set covers aside for installation as detailed in Pump...

Page 31: ...3 12 1 2 7 1 4 32 1 2 4 3 4 8 1 2 21 1 2 4X6 14 4 6 14 1 2 4X6 18 4 6 16 6X8 14 6 8 16 M 6X8 18 6 8 18 14 1 2 7 1 4 32 1 2 2 375 5 8 6X8 22 6 8 21 17 8X10 14 8 10 19 14 1 2 8 1 8 33 5 5 8 10 1 4 22 8X...

Page 32: ...1 5 1 4 BP 13 447TS 26 94 11 1 4 62 10 4 3 8 1 5 1 4 M BP 9 286T 26 68 11 1 4 47 13 4 3 8 1 8 3 4 BP 10 or BP 11 365TS 26 74 11 1 4 47 13 4 3 8 1 8 3 4 BP 12 447TS 26 86 11 1 4 63 10 4 3 8 1 5 3 4 L B...

Page 33: ...AL SUMMIT PUMP MODEL 2175 27 11 3 STUFFING BOX RELATED DIMENSIONS S 4 00 4 5 8 11 6 25 M 4 75 4 5 8 11 7 00 L 5 75 3 25 4 5 8 11 8 00 Dimensions are inches STUFFING BOX RELATED DIMENSIONS B C D 3 68 3...

Page 34: ...allows complete coupling guard assembly including the end plate pump end in about fifteen minutes 11 4 1 ASSEMBLY PROCEDURES TO ASSEMBLE YOUR COUPLING GUARD If the end plate pump end was previously in...

Page 35: ...et the impeller clearance as detailed in APPENDIX A IMPELLER CLEARANCE SETTING Complete the coupling adjustments before proceeding with the coupling guard assembly Figure G 2 STO MTO LTO Figure G 3 XL...

Page 36: ...bolt nut and two 2 washers through the round hole in the front end of the guard half as shown in Figure G 6 Tighten securely See Figure G 7 Figure G 6 Figure G 7 4 Slightly spread the bottom of the c...

Page 37: ...cure it with a bolt nut and two 2 washers through the round hole at the rear of the guard half Finger tighten only Figure G 9 Figure G 9 5 6 Adjust the length of the coupling guard to completely cover...

Page 38: ...coupling guard after completing maintenance DO NOT resume normal pump operation while the coupling guard is removed Refer to the illustrations for assembly beginning with Figure G 10 and working in r...

Page 39: ...unnecessary to remove the end plate pump end from the bearing housing If internal pump part maintenance is necessary the bearing housing tap bolts are accessible without removing the end plate Refer...

Page 40: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL 34 SUMMIT PUMP MODEL 2175 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 41: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL SUMMIT PUMP MODEL 2175 35 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 42: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL 36 SUMMIT PUMP MODEL 2175 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 43: ...PUMP MODEL 2175 37 Purchase Date _____________________________ Purchase Order __________________________ Serial Number _____________________________ Equipment Number ________________________ PO Box 12...

Page 44: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL SUMMIT PUMP MODEL 2175...

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