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Sumitomo Cyclo BBB4, Operation And Maintenance Manual

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Sumitomo Cyclo BBB4 Operation And Maintenance Manual Download Page 38

Unit 

Size

Reduction Ratio

Part Numbers

Overall

Cyclo®

Input 

Kit

Reduction 

Kit

4A12

4B12

Bevel Pin 

Carrier

Bevel Pin 

Carrier

4B120 
4B125

19, 21

6

D78623

D78690

CJ691LG CJ693LG

22, 25

7

See Note 

[1]

26, 28

8

D78691

35, 39

11

D78692

42, 46

13

D78693

48, 53

15

D78694

54, 60

17

D78695

67, 74

21

D78696

80, 88

25

D78697

93, 102

29

D78698

112, 123

35

D78699

138, 151

43

D78700

163, 179

51

D78701

189, 207

59

D78702

227, 249

71

D78703

278, 305

89

D78704

364

104

See Note 

[1]

364, 417

119

See Note 

[1]

> 424

> 121

See Note 

[1]

Table 32 . Cyclo® BBB4 Reduction Components Part Numbers (Ratios >19:1), 

continued

Unit 

Size

Reduction Ratio

Part Numbers

Overall

Cyclo®

Input 

Kit

Reduction 

Kit

4A14

4B14

4C14

Bevel Pin 

Carrier

Bevel Pin 

Carrier

Bevel Pin 

Carrier

4B140 
4B145 
4C140 
4C145

19, 21

6

D78623

D78535 

CJ692LG CJ694LG CJ696LG

22, 25

7

See Note 

[1]

26, 28

8

D78536 

35, 39

11

D78537 

42, 46

13

D78538 

48, 53

15

D78539 

54, 60

17

D78540 

67, 74

21

D78541 

80, 88

25

D78542 

93, 102

29

D78543 

112, 123

35

D78544 

138, 151

43

D78545 

163, 179

51

D78546 

189, 207

59

D78547 

227, 249

71

D78548 

278, 305

89

D78549 

364

104

See Note 

[1]

364, 417

119

See Note 

[1]

> 424

> 121

See Note 

[1]

Unit Size

Reduction Ratio

Part Numbers

Overall

Cyclo®

Input 

Kit

Reduction 

Kit

4B16

4C16

4D16

Bevel Pin 

Carrier

Bevel Pin 

Carrier

Bevel Pin 

Carrier

4B160 
4B165 
4C160 
4C165 

4D160 
4D165

19, 21

6

D78625

D78720

CJ695LG

CJ697LG CJ699LG

22, 25

7

See Note 

[1]

26, 28

8

D78721

35, 39

11

D78722

42, 46

13

D78723

48, 53

15

D78724

54, 60

17

D78725

67, 74

21

D78726

80, 88

25

D78727

93, 102

29

D78728

112, 123

35

D78729

138, 151

43

D78730

163, 179

51

D78731

189, 207

59

D78732

227, 249

71

D78733

278, 305

89

D78734

364

104

See Note 

[1]

364, 417

119

See Note 

[1]

> 424

> 121

See Note 

[1]

Unit 

Size

Reduction Ratio

Part Numbers

Overall

Cyclo®

Input 

Kit

Reduction 

Kit

4C17

4D17, 4E17

Bevel Pin 

Carrier

Bevel Pin 

Carrier

4C170 
4C175 

4D170 
4D175 

4E170 
4E175

19, 21

6

D78626

D78735 

CJ698LG

CJ700LG

22, 25

7

See Note 

[1]

26, 28

8

D78794 

35, 39

11

D78736 

42, 46

13

D78737 

48, 53

15

D78738 

54, 60

17

D78739 

67, 74

21

D78740 

80, 88

25

D78741 

93, 102

29

D78742 

112, 123

35

D78743 

138, 151

43

D78744 

163, 179

51

D78745 

189, 207

59

D78746 

227, 249

71

D78747 

278, 305

89

D78748 

364

104

See Note 

[1]

364, 417

119

See Note 

[1]

> 424

> 121

See Note 

[1]

Unit Size

Reduction Ratio

Part Numbers

Overall

Cyclo®

Input 

Kit

Reduction 

Kit

4D18

4E18

4F18

Bevel Pin 

Carrier

Bevel Pin 

Carrier

Bevel Pin 

Carrier

4D180 
4D185 

4E180 
4E185 
4F180 
4F185

19, 21

6

D78627

See Note 

[1]

CJ655LG

CJ657LG

22, 25

7

See Note 

[1]

26, 28

8

See Note 

[1]

35, 39

11

D78749

CK012LG

CK016LG

42, 46

13

D78750

48, 53

15

D78751

54, 60

17

D78752

67, 74

21

D78753

80, 88

25

D78754

93, 102

29

D78755

112, 123

35

D78756

138, 151

43

D78757

163, 179

51

D78758

189, 207

59

D78759

227, 249

71

D78760

278, 305

87

D78761

Unit 

Size

Reduction Ratio

Part Numbers

Overall

Cyclo®

Input 

Kit

Reduction 

Kit

4E19

4F19

Bevel Pin 

Carrier

Bevel Pin 

Carrier

4E190 
4E195 
4F190 
4F195

19, 21

6

D78628

See Note 

[1]

 

CJ956LG

CJ931LG

22, 25

7

See Note 

[1]

26, 28

8

See Note 

[1]

 

35, 39

11

D78763 

42, 46

13

D78763 

48, 53

15

D78764 

54, 60

17

D78765 

67, 74

21

D78766 

80, 88

25

D78767 

93, 102

29

D78768 

112, 123

35

D78769 

138, 151

43

D78770 

163, 179

51

D78771 

189, 207

59

D78772 

227, 249

71

D78773 

278, 305

87

D78774 

Parts, 

continued

Cyclo® Reduction Component Parts

Note:

  [1] Consult Factory

Summary of Contents for Cyclo BBB4

Page 1: ...com E mail sma service shi g com After Hours Technical Support Tel 1 800 983 1000 World Headquarters Japan Sumitomo Heavy Industries Ltd PowerTransmission Controls Group ThinkParkTower 1 1 Osaki 2 ch...

Page 2: ...8 Lubrication 19 Taconite Seal Lubrication Procedure 19 Lubrication Introduction 19 Lubrication Method 22 Bevel Gear Portion and Cyclo Portion Recommended Oils 23 Oil Quantities 24 Oil Fill Procedure...

Page 3: ...ll align wire inspect operate and maintain the unit When the unit is to be used in a system for transport of human beings a secondary safety device should be installed to guard against accidents that...

Page 4: ...t this product please be prepared to provide the following information from the reducer gearmotor nameplate reducer or gearmotor model number nomenclature reduction ratio serial number Lubrication Ins...

Page 5: ...5 1 1 5 1 1 1H 2 1 5 2 3 2 2 3 5 3 7 5 7 5 5 5 8 10 7 5 10 15 11 15 20 15 20 25 18 5 25 30 22 30 40 30 40 50 37 50 60 45 60 75 55 75 Single Reduction 4B120 4C165 4E170 4F195 4B125 4C170 4E175 4B140 4C...

Page 6: ...4B14 14 16 4B16 14 00 4C16 4D16 4D17 14 32 4E17 4E18 4F18 4E19 14 23 4F19 5 16 4B14 16 00 4B16 16 26 4C16 4D16 4D17 16 17 4E17 4E18 15 63 4F18 4E19 15 47 4F19 18 4B14 17 50 4B16 17 78 4C16 4D16 4D17...

Page 7: ...e corrosion preventative such as Black Bear Par Al Ketone Houghton Rust Veto 342 Daphne Ever Coat No 1 or equivalent Consult Sumitomo for Long Term Storage procedures Storage without factory preparati...

Page 8: ...ficiently rigid base Torque arm clearance with machine structure is required to allow for machine shaft run out Refer to the Torque Arm Installation section in this manual for additional information I...

Page 9: ...e of the Hollow Shaft Bore conforms to JIS H8 If application involves high shock loading and or large radial loads a shaft tolerance of JIS js6 or JIS k6 is recommended Anti sieze compound Keyed Hollo...

Page 10: ...on section in this manual for instructions Cyclo BBB4 Operation Maintenance Manual 9 Cyclo BBB4 Installation onto Driven Shaft continued Keyed Hollow Bore Shrink Disc Type Hollow Bore Size a b c d e C...

Page 11: ...ut bolt and lockwasher Inserttheboltthroughthebrackets torquearmsleeve ifsupplied andreducerhousing eyelet Placethelockwasherontheboltandsecurewithnut Unit Size Bolt Size 1 ft lbf N m A M16 x 75 152 1...

Page 12: ...unting hardware for fulcrum mounting bracket are NOT supplied by Sumitomo 4 Position the torque arm as close as possible to 90 relative to the unit output bore driven equipment shaft Sumitomo does not...

Page 13: ...Lock Washer 4 Spacer 10 Clevis Pin 5 Threaded Arm 11 Cotter Pin 6 Hex Nut Table 6 Tie Rod Type Torque Arm Parts 1 Assemble the torque arm mounting brackets or wishbone clevis to the threaded arm as sh...

Page 14: ...lies to achieve a greater overall length 4 After inserting the torque rod into the mounting surface carefully tighten nuts on either side of torque rod Do not over tighten nuts Tighten to point where...

Page 15: ...yclo BBB4 using mounting hardware Bracket Bolt Size 1 Torque lb ft N m 4A 8 x M10 34 38 46 51 4B 8 x M12 59 65 80 88 4C 8 x M16 152 167 206 227 4D 4E 8 x M20 290 319 392 431 4F 8 x M24 507 558 686 755...

Page 16: ...cket does not interferewiththetorque arm There should be no metal to metal contact between the two during a complete revolution of the driven equipment Metal to Metal contact between these two compone...

Page 17: ...remaining bushing washer and two nuts on the bolt Do not over tighten nuts Tighten to point where rubber bush ings can still be hand rotated Torque Arm Installation continued T Type Torque Arm 1 2 3 4...

Page 18: ...structure 5 Confirm the mounting angle bracket does not interfere with the torque arm There should be no metal to metal contact between the two during a complete revolution of the driven equipment Met...

Page 19: ...e been disconnected 1 Remove the safety cover and apply liquid penetrant to the shrink disc bolts and shaft bore allowing adequate time for proper penetration Loosen the locking bolts on the shrink di...

Page 20: ...Add grease to the seals according to the guidelines indicated in Table 18 Refer to Table 19 for recommended greases Please note that a highly contaminated environment may require a more frequent lubri...

Page 21: ...ls prior to unit operation e Units may be equipped with either a spring loaded grease relief fitting or a plug in the grease purge port If your unit has a plug begin by removing the plug While rotatin...

Page 22: ...D BOLT 14 OIL SEAL 13 OUTPUT SHAFT COVER 12 O RING 11 O RING 10 SOCKET HEAD SCREW 9 DRYWELL 8 V RING 7 SOLID SHAFT 6 KEY 5 BEVEL GEAR 4 NILOS RING 3 BEARING 2 SHIM 1 CASING ITEM DESCRIPTION Refer belo...

Page 23: ...etermine the unit s lubrication method Table 16 Lubrication Method for Configuration for Mixer Drive Cyclo BBB4 Series with Drywell Mounting Configuration Unit Size Lubrication Method Bevel Gear Size...

Page 24: ...distributor nearest authorized agent or Sumitomo directly when the unit will be operated in ambient temperatures other than 14 104 F 10 40 C Special unit modifications may be necessary ExxonMobil Exx...

Page 25: ...nting Configuration 4B12DA 0 89 3 37 4B12DB 0 90 3 41 4B14DA 0 94 3 57 4B14DB 0 95 3 61 4B14DC 0 97 3 66 4C14DA 1 41 5 33 4C14DB 1 42 5 37 4C14DC 1 43 5 42 4C16DA 1 53 5 81 4C16DB 1 55 5 86 4C17DA 1 6...

Page 26: ...Procedure 1 Remove the drain plug as shown in Figure 2 to discharge oil 2 Properly discard or recycle lubricant according to applicable regulations 3 Replace the drain plug after wrapping it with sea...

Page 27: ...ct cables with appropriate diameter so that the voltage drop will be less than 2 After wiring the motor check that the terminal box mounting bolts are tight Measuring Insulation Resistance When measur...

Page 28: ...Three Phase DELTA connection Motor Figure 7 Single Phase Motor 115 230V 60Hz Line 208 230V 60Hz Line 460V 60Hz Figure 4 Three Phase WYE Connection Motor Figure 6 Three Phase Motor 575V 60Hz Motor HP k...

Page 29: ...es connection diagram found inside the conduit box of the motor should be used 1 Based on motor power determine if motor is WYE or DELTA type 2 Operating Voltage 190 230V 380 460V 575V Varistor Rated...

Page 30: ...1A through FB 15B FB 15E Figure 10 Normal Brake Action 230V 575V Figure 12 Normal Brake Action 460V Figure 11 Fast Brake Action 230V Figure 13 Fast Brake Action 460V 575V Motor Wiring continued U S St...

Page 31: ...Line Furnished by Sumitomo Motor T3 T2 T1 Line 230V MC INVERTER L3 L2 L1 T3 T2 T1 Rectifier Brake N M 4 3 2 1 Line Furnished by Sumitomo Motor T3 T2 T1 Line 230V MC VR INVERTER L3 L2 L1 T3 T2 T1 Recti...

Page 32: ...4 3 2 1 380VAC MC Furnished by Sumitomo Motor W1 V1 U1 220VAC CE FB SM HIS N Figure 21 Fast Brake Action 220V Motor 220V Brake Figure 25 Fast Brake Action 380V Motor 220V Brake Separated Figure 23 Fa...

Page 33: ...N Rectifier Brake N M 4 3 2 1 Line Furnished by Sumitomo Motor W1 V1 U1 VR Brake Voltage MC INVERTER L3 L2 L1 T3 T2 T1 CE FB VF F HP kW x P Brake Model Motor Voltage Brake Voltage 1 8 0 1 x 4 FB 01A...

Page 34: ...el Number Part Number Model Number Part Number FB 01A 1 8 0 1 x 4 10F 2FB2 MP983WW 01 Consult Factory Consult Factory FB 02A 1 4 0 2 x 4 1 3 0 25 x 4 FB 05A 1 2 0 4 x 4 FB 1D 1E 3 4 0 55 x 4 1 0 75 x...

Page 35: ...Speed Shaft A Bearing 8 Spacer 9 Cycloid Discs 10 Cyclo Eccentric Cam Assembly 11 Spacer 12 High Speed Shaft B Bearing 2 3 21 7 8 9 10 11 12 14 13 15 17 24 16 5 4 1 6 18 19 20 22 23 Number Descriptio...

Page 36: ...3 1 931BB617 003G AP9278G CJ993LG AP9277G AX3077G 3 AX3061G AX3060G CJ996LG CJ938LG for 4C CK009LG for 4D 4E 13 14 4 1 931BB617 004G AP9280G CJ994LG AP9279G 16 18 5 1 931BB617 005G AP9282G CJ995LG AP9...

Page 37: ...Parts continued Cyclo Reduction Component Parts Cyclo BBB4 Reduction Component Part Numbers Ratios 19 1 Figure 33 Cyclo BBB4 Reduction Components thru 4F195 Bevel Pin Carrier Reduction Kit Input Kit...

Page 38: ...9 138 151 43 D78730 163 179 51 D78731 189 207 59 D78732 227 249 71 D78733 278 305 89 D78734 364 104 See Note 1 364 417 119 See Note 1 424 121 See Note 1 Unit Size Reduction Ratio Part Numbers Overall...

Page 39: ...12 VS 160 4D170 4D175 30220 6406 6407 D 62 x 82 x 12 4D180 4D185 30222 6407 6409 D 65 x 88 x 12 4E170 4E175 32032 32315 30220 6406 6407 D 160 x 190 x 16 S 90 x 115 x 13 D 62 x 82 x 12 VS 180 4E180 4E1...

Page 40: ...ount of the bevel gearset is provided for vibration analysis purposes Cyclo BBB4 Nominal Ratio Bevel Ratio Cyclo Input Ratio 80 3 2 25 88 3 5 25 93 3 2 29 102 3 5 29 112 3 2 35 123 3 5 35 138 3 2 43 1...

Page 41: ...cycles than the Bevel Gear portion rebuild and repair is a convenient way to extend the useful life of your gearbox Cyclo repairs should be conducted by experienced personnel to prevent damage to comp...

Page 42: ...it remove each of the bolts from the Cyclo ring gear housing shown in horizontal position for clarity 5 Carefully separate the bevel gear housing assembly from the Cyclo portion to gain access to the...

Page 43: ...ycloid Disc Eccentric Bearing Key Cycloid Disc 8 Using both hands carefully remove the top Cycloid disc 9 For Cyclo units supplied with a spacer remove the Cycloidal disc spacer 10 Remove the eccentri...

Page 44: ...Procedure Snap Ring Ring Gear Housing Spacer High Speed Shaft Bearing 12 Remove the ring gear housing 13 Remove the spacer and the snap ring from the high speed end shield 14 Remove the high speed sha...

Page 45: ...igh speed end shield or the motor flange and insert the ring gear housing pins and rollers if they had been removed during the disassembly process Rotate each of the pins and rollers by hand to assure...

Page 46: ...with the amount specified in Grease Quantities section of this manual or fill to 80 of the space around the reduction mechanism and bearings of single reduction units and 50 of the space around the r...

Page 47: ...ut bearings are damaged contact the factory If bearings in Cyclo portion are damaged replace the affected bearings Clean flush the reducer and fill with the correct type and quantity of lubricant Load...

Page 48: ...e load disconnected but Rotates in the wrong direction Connection error Change any two of the three phase source connections Fuse blows Shorted lead wire Replace fuse and rewire short Speed does not i...

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