background image

24

Common

8. Daily inspection and Maintenance 

8-2 Lubrication Method

• Always conduct maintenance following related instructions.  Incorrect maintenance may cause troubles.

(1) Refer to Table 8 for method of gear lubrication for you model.
(2) Table 9 shows location of information for maintenance method for each lubrication type in this manual.
(3) Bevel BUDDYBOX with Torque Limiter may be unable be referred to below table, so please refer to Page 47.

Table 8  Lubrication Method for Each Gear Type (for Driving at Standard Input Speed)

Frame 

size

Bevel

BUDDYBOX

(5 series)

Single stage

CYCLO

5Z10

5Z11

5A11

5Z12

5A12

5B12

5A14

5B14

5C14

5B16

5C16

5C17

Double stage

CYCLO

5Z10DA

5Z12DA

5Z12DB

5A12DA

5A12DB

5B12DA

5B12DB

5B14DA

5B14DB

5C14DA

5C14DB

5C14DC

5C16DA

5C16DB

Output side (Bevel-gear)

Oil bath

Input side

(CYCLO)

Motor:  Horizontal

Oil bath

Motor:

Vertical

Above the output shaft

Oil bath

Below the output shaft

Long-life Grease

Grease

Frame

size

Bevel

BUDDYBOX

(4 series)

Single stage

CYCLO

4A10

4A11

4A12

4B12

4A14

4B14

4C14

4B16

4C16

4D16

4C17

4D17

4E17

4D18

4E18

4F18

4E19

4F19

Double stage

CYCLO

4A10DA

4A12DA

4A12DB

4B12DA

4B12DB

4B14DA

4B14DB

4C14DA

4C14DB

4C14DC

4C16DA

4C16DB

4D16DA

4D16DB

4D17DB

4D17DC

4E17DA

4E17DB

4E17DC

4D18DA

4D18DB

4E18DA

4E18DB

4F18DA

4F18DB

4F19DA

4F19DB

Output side (Bevel-gear)

Oil bath

Input side

(CYCLO)

Motor:  Horizontal

Oil bath

Motor:

Vertical

Above the output shaft

Oil bath

Below the output shaft

Long-life Grease

Grease

Frame

size

Helical

BUDDYBOX

Single stage

CYCLO

Z609

A610

B612

C614

D616

E617

Double stage

CYCLO

Z609

DA A610

DA B612

DA

B612

DB

C614

DA

C614

DB

D616

DA

D616

DB

E617

DA

E617

DB

D616

DC E617

DC

Output side (Bevel or Helical gear)

Oil bath

Input side

(CYCLO)

Motor:  Horizontal

Long-life Grease

Grease

Oil bath

Motor:  Vertical

Long-life Grease

Grease

Grease

Note: • 

 indicates 0 or 5.

 

• Consult us for different input speed.

Table 9  Location of Maintenance Information for Each Lubrication Type

Lubrication method

Supply of oil/grease

before intial operation 

after purchase

Pages where maintenance method is shown

Oil/grease

change period

Recommended

oil/grease

Qty of oil/grease

Disposal of oil/grease

Oil

Selt-lubrication

Necessary

8-3

(1)

P25

8-3

(2)

P25

8-3

(3)

P26-28

8-3

(4),(5)

P29-31

Grease

Unnecessary

8-4

(1)

P31

8-4

(2)

P32

8-4

(3)

P32-33

8-4

(4)

P33

Summary of Contents for Bevel BUDDYBOX 4 Series

Page 1: ...fully read the maintenance manual before use A copy of this maintenance manual should be sent to the actual user This maintenance manual should be kept by the user for future reference BUDDYBOX Bevel...

Page 2: ...d by trained technicians otherwise electric shock injury fire or damage to the equipment may result In the case of disassembly assembly or overhaul of this device contact the nearest authorized servic...

Page 3: ...common Gearmotor Reducer Application product Without brake With brake Mark Common Application Product Contents Common Introduction Safety Precautions 1 Introduction Reading the Maintenance Manual Tabl...

Page 4: ...ICE FACTOR MODEL N m J A P A N 1 Type of gearmotor Refer to page 4 2 Reduction ratio Service factor Allowable input capacity and speed r min Allowable output torque 3 Serial No Motor capacity Characte...

Page 5: ...P With premium efficiency 3 phase motor AV With 3 phase motor for inverter drive AF motor AP With premium efficiency 3 phase motor for inverter drive TL With Torque limiter Output shaft projection Bla...

Page 6: ...es 5 Series LH M 1 LH M 3 LH M 2 LH M 4 LV M 6 LV M 5 LH M 1 LH M 3 LH M 2 LH M 4 LV M 6 LV M 5 A A A A Ratio 19 305 Ratio 11 18 364 4365 A Ratio 19 305 Ratio 364 4365 A Ratio 19 305 Ratio 11 18 364 4...

Page 7: ...Table 2 Oil filler plug Oil level Oli gauge Oil drain plug B B A A B A A A B A EH M 3 EH M 2 EH M 1 Down Up EH M 4 Down Up Down Up Down Up EV M 6 EV M 5 Down Up A Ratio 21 305 Ratio 11 18 364 4365 A...

Page 8: ...types of motors Driving power V Inverter driven AF Motor Blank Commercial power driven Protection method A Increased safety explosion proof Indoor B Increased safety explosion proof Outdoor C Explosi...

Page 9: ...ays Replace the deteriorated parts with new parts 2 Make sure that there is no abnormal noise vibration or temperature rise when starting Make sure that the brake functions normally when for types wit...

Page 10: ...t damage for extremely oil sensitive applications such as food production machine Otherwise it may cause defective products by oil leakage when failure occurs or at the end of lifetime 4 1 Place of in...

Page 11: ...ise looking from the anti load side This direction is as shown by the arrow in Fig 3 and 4 Exchange connection R and T in Fig 25 on page 21 with each other when rotating in the opposite direction Redu...

Page 12: ...specification 2 When Using with Chain Sprocket and Gear Make the tension angle of the chain perpendicular to the shaft Refer to your catalog and other materials on chain for correct tension Use sprock...

Page 13: ...se Jigs as shown in Fig 8 can help smooth insertion when the fitting is especially tight Fig 8 Coupling jig e c b a d a Retaining ring b Spacer c Thrust bearing d Nut e Bolt Hollow shaft conforms to J...

Page 14: ...trength ranking by 10 9 or above 6 Bolts must be made to lock when a torque arm is used The method to lock is to use U nut or spring washer or to supply adhesive for locking screw etc Note As shock ab...

Page 15: ...smashed they are afraid that spring washers have no function for shock absorbing and that BUDDYBOX and the machine of the customer are suffered too much force In the case of using double nuts be care...

Page 16: ...g Set screw Bearing Machine side Fig 14 Securing with stepped shaft Fig 15 Securing with spacer Driven shaft without steps Fig 16 Securing with set screw and stopper ring Driven shaft without steps Fi...

Page 17: ...ise not diagonally one by one while keeping the two plates in parallel evenly It is recommended that in this case each bolt be tightened by 30 degrees at each tightening step 6 After the shrink disk h...

Page 18: ...ing force should be just enough so that the bolt touches the spot facing hole lightly about the force of hand tightening the bolt directly Fig 21 Bush Attachment to the Reducer Fig 22 Opening between...

Page 19: ...bolt in the designated order slowly until they separate from the thrust collar of the spot facing hole 2 Pound the flange of the taper grip lightly with a wooden or a plastic hammer Now the reducer i...

Page 20: ...leakage breaker in addition to overload protector Do not touch the terminal when measuring insulation resistance Electric shock may occur otherwise Use electromagnetic switch on the primary side 3 con...

Page 21: ...less 500V 1M or more Reference The following equations are shown in JEC 2100 R or Rated voltage V Rated output kW 1000 M R or Rated voltage V Speed r min 3 Rated output kW 2000 0 5 M Do not turn the p...

Page 22: ...leted wiring MCM ON MC ON MC OFF When at low speed 8P MCL ON MCH1 OFF MCH2 OFF When at high speed 4P MCL OFF MCH1 ON MCH2 ON Control Panel Control Panel Motor Motor MC Electromagnetic contactor OLR Ov...

Page 23: ...r oil drained before shipping Supply recommended lubrication oil before operation Some models need supply of lubrication oil at two places for output side BUDDYBOX and input side CYCLO Check the follo...

Page 24: ...e gearmotor or reducer that is damaged Otherwise it may cause injury or damage to the equipment SDT cannot be responsible for damage or injury caused by products modified by the customer It exceeds th...

Page 25: ...7 4E17 4D18 4E18 4F18 4E19 4F19 Double stage CYCLO 4A10DA 4A12DA 4A12DB 4B12DA 4B12DB 4B14DA 4B14DB 4C14DA 4C14DB 4C14DC 4C16DA 4C16DB 4D16DA 4D16DB 4D17DB 4D17DC 4E17DA 4E17DB 4E17DC 4D18DA 4D18DB 4E...

Page 26: ...GEAR SE 100 150 BONNOC M 100 150 BONNOC TS 150 Daphne Super Gear Oil 100 150 Shell Omala S2 G 100 150 Spartan EP 150 Mobilgear 600 XP 100 150 Gulf EP Lubricant HD 100 150 Meropa 100 150 Energol GR XP...

Page 27: ...8 0 7 G 0 7 0 9 5Z11 0 9 1 7 0 9 0 7 1 0 5Z12 0 9 1 8 0 9 0 8 1 0 5A11 1 6 3 1 1 6 0 8 1 4 1 9 5A12 1 7 3 2 1 7 1 4 1 9 5A14 1 9 3 6 1 9 1 7 2 2 5B12 2 7 5 2 2 7 1 6 2 3 3 1 5B14 2 9 5 5 2 9 2 5 3 3 5...

Page 28: ...el gear Input side CYCLO Drive G Grease lubrication Refer to table 20 on page 30 for amount of grease when refilling Frame size Attachment direction Y1 F1 G1 K1 V1 Y2 F2 G2 K2 V2 W2 Y3 F3 G3 K3 V3 W3...

Page 29: ...3 5 4 2 2 5 4 2 9 0 7 0 Input side 0 9 0 9 0 9 0 9 G G Note shows number 0 or 5 Double Stage Type Output side Helical gear Input side CYCLO Drive G Grease lubrication Refer to Table 21 on page 31 for...

Page 30: ...A while checking the level of oil surface through the oil level gauge Bevel BUDDYBOX 4Series can be shorter oil filling time with using both oil supply port B At first remove the plug on oil supply po...

Page 31: ...ain plugs on oil discharge port to discharge oil Drain 2ports Oil supply port Oil gauge Oil discharge port Casing Air vent plug Locations example of oil supply discharge ports Detail of oil supply por...

Page 32: ...nterval Grease lubricated Long life type models section in Table 8 on page 24 These models are filled with long life grease BEN10 No 2 This enables operation for extended periods without supplying How...

Page 33: ...to apply Sufficient amount of grease for each supply is about 1 3 1 2 of the reduction part Table 20 Approximate Amount of Grease Supply for Bevel BUDDYBOX g BBB 5 Series BBB 4 Series Single Stage Ty...

Page 34: ...grease for grease lubricated models excl maintenance free type 1 Remove the grease discharge plug from the outside cover 2 Supply grease with a grease gun from the grease nipple in the inside cover se...

Page 35: ...or servicing The motor stops The key is missing Install a key The bearing is burned Return the unit to factory for servicing Poor adjustment of protective device Adjust the protective device The motor...

Page 36: ...oad Decrease the load change Grounding overcurrent Grounding on the output side Make correction to eliminate grounding DC overcurrent Short circuiting on the output side Make correction to eliminatge...

Page 37: ...15 Hexagon socket head bolt 52 Ring gear housing 3 Rectangular parallel key 16 Collar 53 Ring gear pin 4 Hollow shaft 17 Hexagon socket head bolt 54 Spacer ring 5 Cover 18 Oil seal 55 Pin carrier rol...

Page 38: ...haft 2 Gear 17 Hexagon socket head bolt 52 Ring gear housing 67 Collar 3 Rectangular parallel key 18 Spring washer 53 Ring gear pin 68 Spacer 4 Hollow shaft 19 End plate 54 Spacer ring 69 Spacer 5 Cov...

Page 39: ...Pinion shaft spacer 53 Ring gear pin 66 High speed shaft 4 Cover 17 Oil seal 54 Spacer ring 67 Collar 5 Gear 18 Hexagon socket head plug 55 Eccentric bearing 68 Spacer 6 Hexagon head bolt 19 Seal cap...

Page 40: ...of Frame Size 180 and Longer Table 27 Main parts of motor No Part name No Part name No Part name 1 Bearing cover 7 Rotor core 13 Motor shaft bearing A 2 Motor shaft bearing B 8 Stationary core 14 Oil...

Page 41: ...with Torque Limiter This manual covers the torque limiter unit For information on handling the reducer unit and the motor unit see P1 39 Contents 11 Wiring 42 12 Adjusting Preset Torque 44 13 Daily I...

Page 42: ...switch terminals 2 Of the three lead wires connect as follows For contact point a terminal symbols C COMMON and NO NORMALLY OPEN For contact point b terminal symbols C COMMON and NC NORMALLY CLOSED 3...

Page 43: ...inductive load is a power factor of 0 4 AC or more or a time constant of 7 ms DC or less 3 A lamp load is a load with an inrush current 10 times as high 4 A motor load is a load with inrush current 6...

Page 44: ...le in the catalog An index 4 is stamped in the cut on the side of the threaded section of the adjustment bolt 2 The index 4 is aligned with the end face of the case cover 3 when the mark 5 on the adju...

Page 45: ...artup the dog moves from its stopped condition 3 Oil leakage Check to determine whether oil has leaked into the switch box If oil leaks in the limit switch may not activate preventing the torque limit...

Page 46: ...nting position Frame size Mounting position Y1 F1 G1 K1 V1 Y2 F2 G2 K2 V2 W2 Y3 F3 G3 K3 V3 W3 Y4 F4 G4 K4 W4 Y5 F5 G5 K5 V5 Y6 F6 G6 K6 V6 Y2 F2 G2 K2 V2 W2 Y4 F4 G4 K4 W4 Output side Input side Outp...

Page 47: ...h 100 being the preset torque Accuracy is within 10 of the overall load range 2 A Type Torque Indicator The A type torque indicator displays load factors of 60 100 depending on the combination of pres...

Page 48: ...th Torque Limiter Application Product 48 15 1 Construction Drawings Cross section B B B B A A Input side Output side 35 20 36 34 21 30 32 22 5 6 4 31 25 3 Fig 43 Single stage type bevel gear or helica...

Page 49: ...nternal cover Motor flange bracket 5 Dog bar 6 Bushing 7 Spring 8 Spring holder plate A 9 Spring holder plate B 10 Spring case 11 Case cover 12 Adjustment bolt 13 Adjustment scale plate 14 Switch box...

Page 50: ...Insulation board 29 Upper nut 51 Spring holder plate A 5 Microswitch for stopping motor 30 Toothed washer 52 Spring case 6 Philips pan head machine screw 31 Dog 53 Spring 7 Motor assembly mounting ba...

Page 51: ...ing the above warranty the warranty as set forth herein does not apply to any problem or damage to the product caused by 1 Installation connection combination or integration of the product with or int...

Page 52: ...48011 Bilbao Vizcaya Spain TEL 34 9448 05389 FAX 34 9448 01550 United Kingdom SM Cyclo UK Ltd SMUK Unit 29 Bergen Way Sutton Fields Industrial Estate Kingston upon Hull HU7 0YQ East Yorkshire United...

Reviews: