Sulzer Muffin Monster Channel 40002 Series Installation And Operating Instructions Manual Download Page 5 | Manualshive

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Sulzer Muffin Monster Channel 40002 Series Installation And Operating Instructions Manual Download Page 5

Installation and Operating Instructions

40002 Inline and Channel Series

40002_Inline_and_Channel_Series_EN_20201208_V01.docx

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Table of contents

ATEX warning statements

(refer to nameplate to check if applicable) ...................................... 1

Nameplate details ............................................................................................................................. 2

Safety and hazard warnings ............................................................................................................. 3

General information .......................................................................................................................... 4

Intended use ..................................................................................................................................... 4

Limitation of use................................................................................................................................ 5

Torque settings ................................................................................................................................. 6

Safety recommendations .................................................................................................................. 6

Noise levels ...................................................................................................................................... 7

Lubrication ........................................................................................................................................ 7

Handling ........................................................................................................................................... 7

Use of items not approved or manufactured by Sulzer ...................................................................... 7

Inspection / Storage .......................................................................................................................... 7

Installation ........................................................................................................................................ 9

Earth bonding [explosion-proof grinders only] ................................................................................. 10

Electrical installation ....................................................................................................................... 11

Guards ............................................................................................................................................ 11

Warning / Control device ................................................................................................................. 11

Start-up procedure .......................................................................................................................... 11

Dismantling advice .......................................................................................................................... 12

Cleaning / Inspection ...................................................................................................................... 13

Re-assembly advice ....................................................................................................................... 13

Extended shutdown ........................................................................................................................ 13

Maintenance ................................................................................................................................... 14

Lubrication table ............................................................................................................................. 15

Allowable wear tolerances .............................................................................................................. 15

Troubleshooting .............................................................................................................................. 15

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Summary of Contents for Muffin Monster Channel 40002 Series

Page 1: ...40002_Inline_and_Channel_Series_EN_20201208_V01 docx 40002 Inline and Channel Series Installation and Operating Instructions www sulzer com EN ...

Page 2: ... de persoon die geautoriseerd is voor het op verzoek samenstellen van het technisch bestand SV Namn och adress på den person som är auktoriserad att på begäran utarbeta den tekniska dokumentsamlingen till myndigheterna NO Navn og adresse på den personen som har tillatelse til å sette sammen den tekniske file til myndighetene ved forespørsel DA Navn og adresse på den person der har tilladelse til a...

Page 3: ...mi aktami normatywnymi HU Teljes felelősségünk tudatában kijelentjük hogy a termék amelyre a jelen kézikönyv és nyilatkozat vonatkozik megfelel az alábbi szabványoknak vagy egyéb normatív dokumentumoknak EL Δηλώνουμε με αποκλειστική μας ευθύνη ότι το προϊόν στο οποίο αναφέρεται το παρόν εγχειρίδιο και η δήλωση βρίσκεται σε συμμόρφωση με τα ακόλουθα πρότυπα ή άλλα κανονιστικά έγγραφα ET Kinnitame o...

Page 4: ...δηγία 2004 108 ΕΚ οδηγία για την χαμηλή τάση 2014 35 ΕΕ οδηγία 2000 14 ΕΚ για το θόρυβο τροποποιήθηκε από το 2005 88 ΕΚ ET Kooskõlas ATEX direktiiviga 2014 34 EL masinadirektiiviga 2006 42 EÜ elektromagnetilise ühilduvuse direktiiviga 2004 108 EÜ madalpingedirektiiviga 2014 35 EL välismüra direktiiviga 2000 14 EÜ mida on muudetud direktiiviga 2005 88 EÜ CS Podle definice ve směrnici ATEX 2014 34 E...

Page 5: ... 4 Limitation of use 5 Torque settings 6 Safety recommendations 6 Noise levels 7 Lubrication 7 Handling 7 Use of items not approved or manufactured by Sulzer 7 Inspection Storage 7 Installation 9 Earth bonding explosion proof grinders only 10 Electrical installation 11 Guards 11 Warning Control device 11 Start up procedure 11 Dismantling advice 12 Cleaning Inspection 13 Re assembly advice 13 Exten...

Page 6: ...to do so may result in sparking due to unintended mechanical contact or temperature rises due to mechanical or electrical overload 6 Failure to operate or maintain the grinder and ancillary equipment in line with the manufacturer s instructions may lead to premature and potentially dangerous failure of components Regular inspection and where necessary replacement of bearings seals other wearing pa...

Page 7: ... 2 Nameplate details II Equipment Group Surface 2 3 ATEX Category High Protection G D Gas Dust Ex Explosion Proof h Mechanical Equipment assigned protection group per EN80079 36 IIB IIIC Gas Dust Group T Temperature Class Gb Dc Equipment Protection Level Gas 1 Dust 22 Channel Monster Gas Only Non ATEX Muffin Monster Gas Dust ...

Page 8: ...start of rotating components may occur after power loss if the main isolator is not off Suspended load Do not stand under the grinder during installation removal Wear safety shoes when handling components Sharp edges Wear safety gloves when handling grinder cutters and spacers Wear eye protection when cleaning components The grinder must rotate in the correct direction for proper operation This mu...

Page 9: ...0 690 kg 40002 0024 530 kg 40002 24B300 810 kg 40002 0032 660 kg 40002 24B400 860 kg 40002 24B450 950 kg 40002 32B500 1190 kg less drive Drive assembly weights kg Reducer only Motor only IP55 IP68 IP55 IP68 7 5 kW 7 5 kW 7 5 kW 7 5 kW 90 kg 108 kg 66 kg 215 kg Intended use The 40002 inline and open channel series grinder has been designed for the economical and reliable particle reduction for comm...

Page 10: ... 0018 open channel 207 m3 hr 40002 0024 open channel 327 m3 hr 40002 0032 open channel 477 m3 hr Maximum process pressure 6 bar Personnel information Anticipated level of training ability and experience Applicable local federal and area safety rules regulations and guidelines discipline specific apprenticeship training Special physical requirements N A Personnel affected Installers electricians op...

Page 11: ...n with other items of process plant a grinder must be installed correctly to ensure satisfactory and safe operation refer to the Installation section The grinder must also be maintained to a suitable standard refer to the Maintenance section Following these recommendations will ensure that the safety of personnel and satisfactory operation of the grinder is achieved Then handling harmful or object...

Page 12: ...bjects By design the cutters have sharp edges Great care must be taken when handling The use of protective gloves is recommended Use of items not approved or manufactured by Sulzer The grinder and its components have been designed to ensure that the grinder will operate safely within the guidelines covered by legislation As a consequence Sulzer has declared the machine safe to use for the duty spe...

Page 13: ...r by hand or applying power to the drive motor Check for grinder drive lubricant leakage Contact Sulzer is leakage exceed 6ml Failure to do the above may cause the machine to seize due to the tight running clearances of the individual cutting elements during commissioning and initial start up Prior to installation commissioning Check external hardware as gasketed areas may have a tendency to loose...

Page 14: ... should only be performed by suitably qualified and competent persons and must be in accordance with relevant electrical and mechanical regulations Fill any gaps between the frame and channel wall Attach 3 phase motor power Flow Use all lifting eyes Frame In Channel Channel Installation Use all lifting eyes Attach 3 phase motor power Inline Installation Horizontal Installation Flow ...

Page 15: ...ngle point earth bonding Use a cable meeting local wiring requirements and attach it to the two earth bonding lugs located on the motor housing and grinder top cover Typical earth bonding points for grinder and drive To be connected to local earthing points on installation To be carried out by suitably qualified installation contractor and following local country requirements and legislation Earth...

Page 16: ... the grinder and drive assembly is safe to work on Guards In the interests of safety all guards must be replaced after necessary adjustments have been made to the grinder Warning Control device Prior to operating the grinder if any warning or control devices are fitted these must be set in accordance with their specific instructions Sulzer is not liable if local or international regulations are no...

Page 17: ...isolator Check the tightness of all securing bolts Re check every 500 hours of operating time 8 Check the tightness of all cables and connections Re check every 500 hours of operating time 9 Observe manufacturer s guidelines with regard to gearbox lubricant initial renewal and subsequent intervals 10 In the event of machine overload jam the controller is programmed to activate the following proced...

Page 18: ...r and damage 6 All cutters and spacers must be clean and free from cracks or excessive wear 7 Shafts should be clean and any burrs filed off for easier stacking Inspect shafts for excessive wear of hexagonal portion Contact the Sulzer service department if any of the above requires replacement Re assembly advice 1 Lubricate gears on re assembly with the specified lubricant 2 Re connect wiring at m...

Page 19: ...over edges should not be rounded See Allowable wear tolerances Check cutter stack tightness If loose or worn refer Troubleshooting Every 12 months routine maintenance should be carried out Check cutter stack tightness and cutters for wear Remove drive assembly then remove top and bottom covers If top gear housing is contaminated with effluent contact your local Sulzer service centre Prior to refit...

Page 20: ...ricant O E M Original Equipment Manufacturer Allowable wear tolerances Description O D Thickness Spacer Maximal 0 20 mm zero wear Cutter Maximal 0 63 mm 0 75 mm per side at edge of cutter See figure below Cutter Wear Troubleshooting Symptom Check Solids not reduced Cutter rotation Cutters for wear Cutter stack tightness Grinder motor drive train Loose cutter stack The unit must be stripped down Se...

Page 21: ...40002_Inline_and_Channel_Series_EN_20201208_V01 docx JWC Environmental Unit 15 Daneside Business Park River Dane Road Congleton Cheshire CW12 1UN United Kingdom www sulzer com ...

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