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Installation and Operating Instructions 

Lifting unit type ABS 5 kN

GB 0503-E

4

1 General

1.1 Introduction

These 

Installation and Operating Instructions

 and the separate booklet 

Safety Hints

 contain basic 

instructions and safety hints which must be observed during transport, installation and commissioning. For this 

reason it is essential that they are read by the installing technician as well as by relevant skilled operators or 

users. They should also be always available where the unit is installed.

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  Safety Instructions which might cause danger to life in case of non-observance have been specifically 

highlighted with the general danger symbol. 

ATTENTION  

Appears at safety hints, the non-observance of which could damage the unit or affect 

its functioning.

NOTE  

Used for important pieces of information.

Illustrations code; e.g. (3/2). The first digit refers to the figure no. and the second digit to the position in that 

figure.

The documents listed below are integral parts of these installation and operating instructions:

• 

Installation and operating instructions for ABS lifting unit 5 kN.

• 

Declaration of conformity for ABS lifting unit as defined by: Machinery Directive 2006/42/EC.

• 

Check list for the expert inspections of winches, pulling and lifting devices.

The documents listed below are also substantial parts of these instructions:

• 

Operating instructions for the winch.

• 

Instructions for the handling of chemical anchors.

1.2 

Application areas

The ABS lifting unit 5 kN is suitable to lift and lower submersible mixers, pumps, aerators and their accessories 

manually. It can be rotated 360°; the boom can be adjusted to the required overhang and lifting capacity by 

tilting it.
Rating according to DIN 15018 is H1/B1. The winch rating is 1 Cm.
For easy handling when working in different areas the lifting unit can be disassembled into three main parts: 
1) Post   

2) Boom 

3) Winch with wire rope

In the working position the lifting unit is pushed into a lifting device support which is connected to the building. 

Lifting device supports are available either for pedestal base (A) or wall mount base (B).

1.3 

Application limitations

The ABS lifting unit 5 kN and the lifting device supports are weather proof. Some of the winches are not and 

should be stored in a sheltered place when not being used.
If the lifting unit is operated in aggressive athmospere or the wire rope in an agressive liquid they have to be 

cleaned after operation and must be checked by an expert in shorter intervals.

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  The maximum allowable loads must be observed when using the ABS lifting unit 5 kN.

Summary of Contents for ABS 5 kN

Page 1: ...www sulzer com GB 0503 E Lifting Unit Type ABS 5 kN 1 597 0503 GB 03 2016 Installation and Operating Instructions Translation from original instruction en ...

Page 2: ...5 kN GB 0503 E Sulzer reserves the right to alter specifications due to technical developments 2 Installation and Operating Instructions for lifting unit type ABS 5 kN Lifting device support shape A for pedestal base Lifting device support shape B wall mount base ...

Page 3: ...onents 6 1 6 Nameplate 6 2 Security 6 2 1 Safety instructions for the operator of the lifting unit 7 3 Installation of the lifting device support 8 4 Assembly and reassembly of the lifting unit 9 5 Installation example 10 Appendix Check list Hints for the check by an expert Installation and operating instructions of the winch part of the packing of the manufacturer Instructions for the handling of...

Page 4: ...EC Check list for the expert inspections of winches pulling and lifting devices The documents listed below are also substantial parts of these instructions Operating instructions for the winch Instructions for the handling of chemical anchors 1 2 Application areas The ABS lifting unit 5 kN is suitable to lift and lower submersible mixers pumps aerators and their accessories manually It can be rota...

Page 5: ...the construction 4 Rope winch 9 Bottom plate Part of the construction 5 Boom locking Dimensions for boom 1500 mm and 2000 mm Dimension Boom 1500 mm 59 1 in Boom 2000 mm 78 7 in A1 max 1300 mm 51 2 in to 3 kN 674 lbf max 1000 mm 39 4 in to 5 kN 1124 lbf max 800 mm 31 5 in to 6 5 kN 1461 lbf max 1750 mm 68 9 in to 3 kN 674 lbf max 1000 mm 39 4 in to 5 kN 1124 lbf max 800 mm 31 5 in to 6 5 kN 1461 lb...

Page 6: ...anging Over 1 2 3 4 5 8 0503 2502 Legend 1 Type designation 2 Unit nr 3 Production year 4 Lifting capacity 5 Lifting capacity in kg 6 at max 7 overhang in m 8 overhang Figure 2 Nameplate 42242502 2 Security The following standards and regulations have to be observed DIN 15020 T1 and 2 UVV VBG 1 8 9 9a the owner of the lifting unit has to make sure that These instructions are always available to th...

Page 7: ...of jamming or catching of the load m Moving human beings with the lifting unit is strictly prohibited m The load must never move out of perpendicular m The winch is not to be operated by motors m The wire rope must not be used to sling the load m The load must always be visible to the operator If this is not possible the assistance of a second person is required Marshal m When winding the wire rop...

Page 8: ...s lifting device support First check all parts whether they are correct and all available according to the parts list Inspection of the installation site according to the drawings a Check the installation site regarding stability min B25 b Check the installation place regarding suitability for the safe operation of the lifting unit c To allow the precise alignment of the pedestal base shape B and ...

Page 9: ... lifting unit Assembly Insert the post 4 4 into the lifting device support 4 1 Interlock the boom 4 8 with the post 4 4 by inserting and securing the first bolt 4 6 into the lowest drilling of the resp boom locking with a security pin 4 7 Tilt the boom upwards until the second bolt 4 6 can be inserted and secured with a security pin 4 7 Connect the winch plate 4 14 with the winch 4 12 according to...

Page 10: ...4 5 into the corresponding holes of the post and secure it with the security pin 4 7 Check the correct position of the upper bearing ring 4 3 To reduce friction this ring can be lubricated Disassembly Before moving the lifting unit to another lifting device support it can be disassembled working the above steps reversely ATTENTION If the unit will not be operated for longer periods the winch shoul...

Page 11: ..._________________ Recur checks at least once a year Date Result Signature Repaired On By Hints for checks by an expert 1 Are the nameplate load rating and warning labels complete and readable 2 Check the post boom and lifting device supports regarding damages wear corrosion and deformation 3 Check the load bearing elements regarding smooth function post pulley 4 Check all bolts regarding wear and ...

Page 12: ...I Sulzer Pump Solutions Germany GmbH I Scheiderhöher Straße 30 38 D 53797 Lohmar Germany I I Tel 49 22 46 900 0 I Fax 49 22 46 900 200 I www sulzer com I GB 0503 E ...

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