Sullair TS32 Series Operator'S Manual And Parts List Download Page 1

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INDUSTRIAL ROTARY SCREW

200 through 600HP

OPERATOR’S

MANUAL AND

Part Number 02250061---747

Sullair Corporation, 1994

Effective 8/94

AIR COMPRESSOR

PARTS LIST

TS---32

150 through 450KW

Summary of Contents for TS32 Series

Page 1: ...INDUSTRIAL ROTARY SCREW 200 through 600HP OPERATOR S MANUAL AND Part Number 02250061 747 eSullair Corporation 1994 Effective 8 94 AIR COMPRESSOR PARTS LIST TS 32 150 through 450KW...

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Page 4: ...t Sullair s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and ac...

Page 5: ...CHECK 5 2 5 FLUID LEVEL CHECK 6 2 6 FLUID PIPING AIR COOLED ONLY 7 2 7 ELECTRICAL PREPARATION 7 2 8 MOTOR ROTATION DIRECTION CHECK Section 3 SPECIFICATIONS 8 TABLE OF SPECIFICATIONS 9 LUBRICATION GUID...

Page 6: ...RATION 31 6 1 GENERAL 31 6 2 PURPOSE OF CONTROLS 33 6 3 INITIAL START UP PROCEDURE 34 6 4 SUBSEQUENT START UP PROCEDURE 34 6 5 SHUTDOWN PROCEDURE Section 7 MAINTENANCE 35 7 1 GENERAL 35 7 2 DAILY OPER...

Page 7: ...LUID COOLING SYSTEM 200HP THROUGH 250HP 150KW THROUGH 187KW AIR COOLED 78 8 13 REMOTE COOLER FLUID COOLING SYSTEM 300HP THROUGH 350HP 225KW THROUGH 261KW AIR COOLED 82 8 14 REMOTE COOLER FLUID COOLING...

Page 8: ...600HP 300KW THROUGH 450KW 134 8 26 RTD PROBES 200HP THROUGH 300HP 150KW THROUGH 225KW 136 8 27 RTD PROBES 400HP THROUGH 600HP 300KW THROUGH 450KW 138 8 28 AFTERCOOLER 400HP 300KW WATER COOLED 142 8 2...

Page 9: ...mpressor or at any other point along the air line when an air hose exceeding 2 13mm inside diameter is to be connected to the shut off throttle valve to reduce pressure in case of hose failure per OSH...

Page 10: ...and confine long hair when working around this compressor especially when exposed to hot or moving parts D Keep access doors if any closed except when making repairs or adjustments E Make sure all pe...

Page 11: ...grounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted by helicopter...

Page 12: ...enter it to perform service adjustments inform other per sonnel before doing so or else secure and tag the access door in the open position to avoid the possi bility of others closing and possibly lat...

Page 13: ...the compressor and or cooling package for proper ventilation The specified heat rejection requirement is the amount of heat that is radiated by the compressor This heat must be removed to assure a no...

Page 14: ...uately sized to prevent excessive pressure drop The total pressure drop in the sup ply and return piping and associated fittings and valves shall not exceed 10 PSIG 0 7 bar If the pressure drop is in...

Page 15: ...ual 3 Check all electrical connections for tightness 4 DRY RUN the electrical controls by discon necting the three 3 motor leads from the starter Pull out the EMERGENCY STOP button on the control pane...

Page 16: ...39 87 2210 80 5 2045 10 500 4763 250 187 1350 38 2 159 4039 87 2210 80 5 2045 12 000 5443 300 225 1650 46 7 159 4039 87 2210 80 5 2045 13 500 6124 400 300 2200 62 3 198 5029 96 2438 82 5 2096 16 000 7...

Page 17: ...WILL VOID ALL WARRAN TIES Sullube 32 fluid should be changed every 8000 hours or once a year whichever comes first The fluid should be changed more frequently under se vere operating conditions such a...

Page 18: ...nsducer P2 is connected to the dry side of the receiver down stream from the check valve and continually moni tors the plant air pressure S The sump pressure transducer P1 monitors the sump unit disch...

Page 19: ...t operate simultaneously with the main starter Supervi sor assumes compressor is running if contact is closed and P1 discharge pressure is at a satisfactory level LOAD UNLOAD SOLENOID VALVE Controls r...

Page 20: ...abled at the flip of a switch The stan dard program offers A or B ranges that are se lectable based on the status of the J1 15 16 termi nals With the terminals open the A range is se lected With the t...

Page 21: ...stopped manually with no time stop and no auto matic restart after power failure PRESSURE UNITS Selects bar or psig use cursor key to select 1 bar 14 5 psig TEMPERATURE UNITS _C OR _F use cursor key...

Page 22: ...atus and trouble conditions These messages can be displayed in any one of five languages English French Span ish German or Italian The following table explains what each message means as it relates to...

Page 23: ...ealarm Pre programmed indication at 225_F 107_C HIGH TEMPERATURE T1 Not latching High Temperature T2 Shutdown Pre programmed shutdown at 235_F 113_C Injection Oil Temperature HIGH TEMPERATURE T2 High...

Page 24: ...Stop Indicates if Emergency Stop button is depress EMERGENCY SHUTDOWN ed or if optional sensors wired in series with the E Stop button and its master control relay are open Must be cleared and reset b...

Page 25: ...cludes compressor electric motor compressor inlet system compressor discharge system compressor cooling and lu brication system capacity control system and Supervisor Control System all mounted on a s...

Page 26: ...essor unit Each fluid filter has a replacement element and an integral pressure bypass valve The fluid stop valve prevents fluid from filling the compressor unit when the compressor is shut down When...

Page 27: ...Section 5 COMPRESSOR SYSTEMS 19 Figure 5 2 Compressor Piping and Instrument Diagram 200 250 300HP 150 187 225KW...

Page 28: ...rom opening under normal conditions thereby preventing fluid loss through the pressure relief valve A temperature switch will shut down the compressor if the dis charge temperature reaches 235_F 113_C...

Page 29: ...Section 5 COMPRESSOR SYSTEMS 21 Figure 5 4 Compressor Piping and Instrument Diagram 400 500 600HP 300 375 450KW 500 600HP 375 450KW air cooled models only...

Page 30: ...l of 10 PSID 0 7 bar or greater the operator will be told to service the separator element At this time separator ele ment replacement is necessary All tanks sump and receiver are ASME pressure vessel...

Page 31: ...Section 5 COMPRESSOR SYSTEMS 23 Figure 5 6 Compressor Discharge System 200 250 300HP 150 187 225KW Figure 5 7 Compressor Discharge System 400 500 600HP 300 375 450KW...

Page 32: ...G 6 9 bar As a result the differential pres sure regulator for the spiral valve gradually opens applying air pressure to the spiral valve actuator Air pressure at the actuator expands the diaphragm Th...

Page 33: ...Section 5 COMPRESSOR SYSTEMS 25 Figure 5 8 Control System 200 250 300HP 150 187 225KW...

Page 34: ...Section 5 COMPRESSOR SYSTEMS 26 Figure 5 8 Control System Diagram 200 250 300HP 150 187 225KW...

Page 35: ...Section 5 COMPRESSOR SYSTEMS 27 Figure 5 9 Control System 400 500 600HP 300 375 450KW...

Page 36: ...Section 5 COMPRESSOR SYSTEMS 28 Figure 5 9 Control System 400 500 600HP 300 375 450KW...

Page 37: ...Section 5 COMPRESSOR SYSTEMS 29 Figure 5 10 Compressor Air Inlet System 150 187 225 KW 300 375 450 KW...

Page 38: ...ondition when the ON OFF pad is pressed or after the timed stop period If immediate stop is required when op erating in AUTOMATIC mode press the EMER GENCY STOP button on the control panel 5 8 AIR INL...

Page 39: ...um pressure check valve Selectable alternate dis plays via touchpad include SUMP PRESSURE P1 displays receiver sump pressure at various ON LOAD and or OFF LOAD con ditions SEPARATOR DIFFERENTIAL P1 di...

Page 40: ...charge from receiver sump when pressure is below 40 PSIG 2 8 bar Prevents line pressure backflow in sump during unload conditions and after shutdown COMPRESSOR DISCHARGE The Supervisor will shut the c...

Page 41: ...s the solenoid valve to OFF LOAD the compressor The message ON LOAD or OFF LOAD will be dis played to indicate the status of the control P2 is also used to calculate separator differential pressure P1...

Page 42: ...the fluid sight glass and simply press the ON OFF pad When the compressor is running observe the control panel for mainte nance indications 6 5 SHUTDOWN PROCEDURE To shut the compressor down simply p...

Page 43: ...pres sure before doing so 7 3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION After the initial 50 hours of operation a few mainte nance requirements are needed to rid the system of any foreign mater...

Page 44: ...e canis ter and filter head AIR FILTER MAINTENANCE Refer to Figure 7 2 Air filter maintenance should be performed when the air filter maintenance mes sage is displayed The air filter is equipped with...

Page 45: ...age or leak holes Concentrated light will shine through the element revealing any holes 2 Inspect all gaskets and gasket contact surfaces of the housing Should faulty gaskets be evi dent correct the c...

Page 46: ...kit P N 241772 if required PROCEDURE FOR 400 600HP 300 450K W ELEMENT REPLACEMENT 1 Relieve all pressure from the separator and all compressor lines prior to disconnecting any pipes tubing etc 2 Loos...

Page 47: ...d are a straight edge a measuring scale one set of feeler gauges a set of standard Allen wrenches and one set of standard socket wrenches WARNING Disconnect all power at source before attempting maint...

Page 48: ...600HP 300 375 AND 450KW Refer to Figures 7 6 7 7 7 8 7 9 7 10 and 7 11 For coupling installation and alignment the tools required are a straight edge a measuring scale one set of feeler gauges a set o...

Page 49: ...ossible The hub face must be flush to the motor shaft Allow hub to cool before proceeding Compressor Hub This hub has a slide fit to the compressor A special shrink disc hub is used to transmit power...

Page 50: ...d prior to initial installa tion INSTALLATION SEQUENCE 1 Remove spacers placed between collars for pro tection during transportation 2 Take any three locking screws forming the points of an equilatera...

Page 51: ...N 408389 maintenance normally requires replace ment of the filter element strainer gasket and o rings Use repair kit number 001692 and follow the procedure explained below for proper installation 1 L...

Page 52: ...both the actual applied situa tions and extensive testing at the factory It contains symptoms and usual causes for the described problems However DO NOT assume that these are the only problems that ma...

Page 53: ...ective solenoid valve solenoid valve should cause Sullicon Control lever to move to unload stop when the unload pressure setting P2A is exceeded Repair if defective Defective blowdown valve blowdown v...

Page 54: ...tructions in the Maintenance Section Defective Pressure Regulator Check diaphragm and replace if necessary kit available Broken Sullicon Spring Replace LINE PRESSURE RISES ABOVE UNLOAD P2 PRESSURE SET...

Page 55: ...ater vapor from compressed air prior AIR LINES and compression occurs naturally to distribution through the air system Check operation of aftercooler and moisture separator Install a compressed air dr...

Page 56: ...48 NOTES...

Page 57: ...Service 8 2 RECOMMENDED SPARE PARTS LIST 200 250 and 300HP 150 187 and 225KW DESCRIPTION KIT NUMBER QUANTITY repair kit for fluid stop valve 016742 001684 1 repair kit for thermal valve 041299 001084...

Page 58: ...408275 250028 693 1 repair kit for Sullicon Control 011682 003 250020 353 1 repair kit for control line filter 408389 001692 1 repair kit for fluid return strainer 241771 241772 1 element for 18 diame...

Page 59: ...Section 8 ILLUSTRATIONS AND PARTS LIST 51 NOTES...

Page 60: ...Section 8 ILLUSTRATIONS AND PARTS LIST 52 8 4 MOTOR COMPRESSOR FRAME AND PARTS 200HP 300HP 150 225KW...

Page 61: ...214 776 4 17 frame base 250024 571 1 18 washer plain 3 8 837206 071 8 19 support motor 250007 215 2 20 conduit 2 846315 200 12 21 elbow 90_ 2 846600 200 2 22 capscrew hex gr5 5 8 11 828610 300 4 23 wa...

Page 62: ...Section 8 ILLUSTRATIONS AND PARTS LIST 54 8 5 MOTOR COMPRESSOR FRAME AND PARTS 400HP 300KW...

Page 63: ...washer springlock regular 7 8 837514 219 4 17 nut hex 7 8 9 824214 776 4 18 frame base 250024 572 1 19 nut hex 5 8 11 824210 559 4 20 washer springlock 5 8 837510 156 4 21 washer regular 5 8 837210 1...

Page 64: ...Section 8 ILLUSTRATIONS AND PARTS LIST 56 8 6 MOTOR COMPRESSOR FRAME AND PARTS 500 600HP 375 450KW...

Page 65: ...214 174 4 16 washer springlock regular 7 8 837514 219 4 17 nut hex 7 8 9 824214 776 4 18 frame base 250024 572 1 19 nut hex 5 8 11 824210 559 4 20 washer springlock 5 8 837510 156 4 21 washer regular...

Page 66: ...Section 8 ILLUSTRATIONS AND PARTS LIST 58 8 7 AIR INLET SYSTEM 200 300HP 150 225KW...

Page 67: ...2 828614 350 8 9 washer springlock 7 8 837514 188 8 10 adaptor compressor inlet 10 to 8 250003 378 1 11 gasket 1 16 x 10 1 2 id x 13 1 4 od 041079 2 12 valve butterfly 200HP 150KW 250040 245 1 S valv...

Page 68: ...Section 8 ILLUSTRATIONS AND PARTS LIST 60 8 8 AIR INLET SYSTEM 400 600HP 300 450KW...

Page 69: ...t 8 x 12 250006 651 1 11 hose hump 8 x 8 044733 1 12 cap air inlet 10 250007 712 2 13 filter air 18 diameter I 250006 718 2 14 capscrew hex gr5 3 8 16 x 1 828606 100 8 15 washer regular 3 8 837206 071...

Page 70: ...Section 8 ILLUSTRATIONS AND PARTS LIST 62 8 9 FLUID COOLING SYSTEM 200 300HP 150 225KW WATER COOLED...

Page 71: ...le pipe 2 x close 822232 000 4 17 valve fluid stop II 016742 1 18 nipple pipe 2 x 4 822132 040 1 19 plug pipe 1 2 807800 020 1 20 tee pipe 2 x 1 2 x 2 802208 028 1 21 nipple pipe 2 x 7 822132 070 1 22...

Page 72: ...Section 8 ILLUSTRATIONS AND PARTS LIST 64 8 9 FLUID COOLING SYSTEM 200 300HP 150 225KW WATER COOLED...

Page 73: ...nglock 1 2 837508 125 6 37 nut hex 1 2 824208 448 1 38 elbow pipe 2 x 1 1 4 801608 050 1 39 nipple pipe 1 1 4 x close 822220 000 2 40 tee pipe 1 1 4 x 1 2 x 1 1 4 802205 025 1 41 bushing reducing hex...

Page 74: ...Section 8 ILLUSTRATIONS AND PARTS LIST 66 8 10 FLUID COOLING SYSTEM 400HP 300KW WATER COOLED...

Page 75: ...nipple pipe 1 1 2 x close 822224 000 1 18 union tube hex 1 1 2 x 1 1 2 811332 200 1 19 nipple pipe 2 x 9 822132 090 2 20 elbow pipe 1 1 2 801515 060 2 21 tee reducing 1 1 2 x 1 2 x 1 1 2 802206 026 1...

Page 76: ...Section 8 ILLUSTRATIONS AND PARTS LIST 68 8 10 FLUID COOLING SYSTEM 400HP 300KW WATER COOLED...

Page 77: ...802108 040 1 35 tee reducing 2 1 2 x 2 x 2 802210 088 2 36 nipple pipe 2 1 2 x 3 1 2 822140 035 1 37 elbow reducing 2 1 2 x 2 801610 080 2 38 tube 2 02250057 726 1 39 nipple pipe 2 1 2 x close 822240...

Page 78: ...Section 8 ILLUSTRATIONS AND PARTS LIST 70 8 11 FLUID COOLING SYSTEM 500 600HP 375 450KW WATER COOLED...

Page 79: ...822232 000 7 16 connector tube m 1 1 2 x 1 1 2 810224 150 1 17 tube 1 1 2 02250058 225 1 18 tee 1 1 2 802415 060 1 19 plug pipe 1 2 807800 020 3 20 tee reducing 2 x 1 2 x 2 802208 028 3 21 adaptor por...

Page 80: ...Section 8 ILLUSTRATIONS AND PARTS LIST 72 8 11 FLUID COOLING SYSTEM 500 600HP 375 450KW WATER COOLED...

Page 81: ...lve thermal 2 III 041299 1 39 bushing reducing hex 2 x 1 802108 040 1 40 nipple pipe 2 x 16 822132 160 1 41 valve water regulating 2 249970 1 42 elbow reducing 2 1 2 x 2 801610 080 2 43 tee reducing 2...

Page 82: ...Section 8 ILLUSTRATIONS AND PARTS LIST 74 8 12 REMOTE COOLER FLUID COOLING SYSTEM 200 250HP 150 187KW AIR COOLED...

Page 83: ...cooler fluid 040961 1 17 screw hex serrated washer 1 2 x 1 829705 100 12 18 aftercooler 041807 1 19 panel right hand 250001 203 1 20 tee reducing 2 802208 082 1 21 nameplate serial aluminum 040052 1...

Page 84: ...Section 8 ILLUSTRATIONS AND PARTS LIST 76 8 12 REMOTE COOLER FLUID COOLING SYSTEM 200 250HP 150 187KW AIR COOLED...

Page 85: ...luid fill cap 049685 1 39 plug pipe 1 2 807800 020 1 40 tube 2 841115 032 0 5 ft 41 capscrew hex gr5 5 1 2 13 x 1 1 4 828608 200 12 42 washer bevel 1 2 837008 125 10 43 decal fork lifting 241814 2 44...

Page 86: ...Section 8 ILLUSTRATIONS AND PARTS LIST 78 8 13 REMOTE COOLER FLUID COOLING SYSTEM 300 350HP 225 261KW AIR COOLED...

Page 87: ...pipe 2 150 802815 080 4 17 panel top and bottom 250000 474 2 18 frame ac base 250000 454 1 19 plug pipe 1 2 807800 020 1 20 panel right hand 250000 472 1 21 nameplate serial number aluminum 040052 1 2...

Page 88: ...Section 8 ILLUSTRATIONS AND PARTS LIST 80 8 13 REMOTE COOLER FLUID COOLING SYSTEM 300 350HP 225 261KW AIR COOLED...

Page 89: ...4 nipple pipe 4 x 8 822164 080 1 45 nipple pipe 4 x 14 822164 140 1 46 elbow pipe 90_ 4 150 801515 160 1 47 decal fork lifting 241814 2 48 washer bevel 1 2 837008 125 10 49 washer springlock regular 1...

Page 90: ...Section 8 ILLUSTRATIONS AND PARTS LIST 82 8 14 REMOTE COOLER FLUID COOLING SYSTEM 400 450HP 300 337KW AIR COOLED...

Page 91: ...080 1 17 core aftercooler 049984 1 18 panel Venturi 48 250000 467 1 19 sign warning sever fan 049855 1 20 nut retainer 1 2 18 861405 092 6 21 fan 48 blade 35_ pitch 049986 1 22 guard fan 48 241347 1...

Page 92: ...Section 8 ILLUSTRATIONS AND PARTS LIST 84 8 14 REMOTE COOLER FLUID COOLING SYSTEM 400 450HP 300 337KW AIR COOLED...

Page 93: ...0 elbow pipe 90_ 4 150 801515 160 1 41 washer bevel 1 2 837008 125 10 42 washer springlock regular 1 2 837508 125 14 43 nut hex unfinished 1 2 13 824208 448 14 44 frame 250000 454 1 45 nut hex flanged...

Page 94: ...Section 8 ILLUSTRATIONS AND PARTS LIST 86 8 15 REMOTE COOLER FLUID COOLING PIPING 200 300HP 150 225KW AIR COOLED...

Page 95: ...032 30 ft 13 elbow pipe 2 90_ 801515 080 3 14 nipple pipe 2 x 16 822132 160 1 15 tee pipe 2 802415 080 1 16 capscrew hex gr5 1 2 13 x 1 1 2 828608 150 2 17 washer pl b regular unfinished 1 2 837208 1...

Page 96: ...Section 8 ILLUSTRATIONS AND PARTS LIST 88 8 16 REMOTE COOLER FLUID COOLING PIPING 400 600HP 300 450KW AIR COOLED...

Page 97: ...ipe 90_ 2 801515 080 1 20 elbow tube m 1 2 x 1 2 810508 050 2 21 tubing steel 1 2 841115 008 17 ft 22 tee reducing 2 x 1 2 x 2 802208 028 1 23 valve thermal 2 II 041299 1 24 bracket valve support 2500...

Page 98: ...Section 8 ILLUSTRATIONS AND PARTS LIST 90 8 17 COMPRESSOR DISCHARGE SYSTEM 200 300HP 150 225KW WATER COOLED 200 250HP 150 187KW ONLY...

Page 99: ...lencer air 3 4 040758 1 18 bushing reducing 1 x 3 4 802104 030 1 19 nipple half pipe 822864 140 1 20 valve blowdown 1 ac 2 way III 409783 1 21 tubing steel 3 8 841115 006 10 ft 22 nipple pipe 1 1 4 x...

Page 100: ...Section 8 ILLUSTRATIONS AND PARTS LIST 92 8 17 COMPRESSOR DISCHARGE SYSTEM 200 300HP 150 225KW WATER COOLED...

Page 101: ...ble VI 041085 1 49 nipple pipe 4 x 61 2 822164 065 1 50 capscrew hex 3 4 x 3 1 2 828612 035 4 51 washer springlock 3 4 837512 188 12 52 flange threaded reducing 4 x 11 818664 110 1 53 gasket flange 24...

Page 102: ...Section 8 ILLUSTRATIONS AND PARTS LIST 94 8 17 COMPRESSOR DISCHARGE SYSTEM 200 300HP 150 225KW WATER COOLED...

Page 103: ...21 300HP 225KW 822164 210 1 72 flange threaded reducing 3 x 9 200 250HP 150 187KW 819548 090 1 Sflange threaded 4 150 300HP 225KW 819315 064 1 73 u bolt 1 2 x 4 pipe 829008 400 1 74 flange threaded 4...

Page 104: ...Section 8 ILLUSTRATIONS AND PARTS LIST 96 8 18 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 200 300HP 150 225KW AIR COOLED...

Page 105: ...plug pipe 3 4 807800 030 1 18 nipple pipe 3 x close 822248 000 1 19 capscrew ferry head 5 8 x 6 828410 600 6 20 valve discharge check 067339 001 1 21 washer springlock 3 4 837512 188 12 22 capscrew h...

Page 106: ...Section 8 ILLUSTRATIONS AND PARTS LIST 98 8 18 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 200 300HP 150 225KW AIR COOLED...

Page 107: ...hex gr5 3 4 x 2 1 2 828612 250 4 46 washer regular 3 4 837212 112 4 47 washer springlock 3 4 837512 188 4 48 nut hex 3 4 824212 665 4 49 nipple pipe 3 4 x 3 1 2 822112 035 1 50 elbow pipe 90_ 3 4 801...

Page 108: ...Section 8 ILLUSTRATIONS AND PARTS LIST 100 8 18 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 200 300HP 150 225KW AIR COOLED...

Page 109: ...ifice 062 027443 1 73 bushing reducing 1 2 x 1 4 807602 010 2 74 glass sight 046559 2 75 strainer v type VII 241771 2 76 elbow tube 1 4 t x 1 4 mpt 810504 025 1 77 elbow tube 1 2 t x 1 4 mpt 810505 02...

Page 110: ...Section 8 ILLUSTRATIONS AND PARTS LIST 102 8 19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 400HP 300KW AIR COOLED...

Page 111: ...nut hex 7 8 9 824214 776 4 17 fitting 1 2 x 11 4 020501 1 18 nut hex 1 2 18 825305 283 2 19 washer springlock 1 2 837505 078 2 20 capscrew hex gr5 1 4 20 x 1 2 828204 050 2 21 washer springlock 1 4 8...

Page 112: ...Section 8 ILLUSTRATIONS AND PARTS LIST 104 8 19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 400HP 300KW AIR COOLED...

Page 113: ...flange threaded 4 819315 064 1 53 capscrew hex gr5 5 8 11 x 5 828610 500 8 54 elbow tube m 1 4 x 1 4 810504 025 2 55 capscrew hex gr5 3 4 10 x 3 1 2 828612 350 16 56 valve check 4 041076 1 57 valve ch...

Page 114: ...Section 8 ILLUSTRATIONS AND PARTS LIST 106 8 19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 400HP 300KW AIR COOLED...

Page 115: ...2415 080 1 82 valve relief 250009 241 2 83 elbow pipe 90_ 1 4 801515 010 2 84 valve check 1 4 049905 1 85 glass sight 24KT IV 046559 4 86 elbow pipe 1 2 801515 020 1 87 strainer v type V 241771 2 88 o...

Page 116: ...Section 8 ILLUSTRATIONS AND PARTS LIST 108 8 19 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 400HP 300KW AIR COOLED...

Page 117: ...nipple pipe galvanized 1 4 x 1 1 2 823104 015 2 110 bushing reducing 1 2 x 1 4 807602 010 4 111 bushing reducing 3 4 x 1 4 807603 010 1 112 flange back up 32E 221338 1 113 gasket cover 049155 1 114 n...

Page 118: ...Section 8 ILLUSTRATIONS AND PARTS LIST 110 8 20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 500 600HP 375 450KW AIR COOLED...

Page 119: ...ting flex 1 2 x 1 4 020501 1 17 nut hex 1 2 18 825305 283 2 18 capscrew hex gr2 1 4 20 x 1 2 829104 050 2 19 bracket strainer 250000 896 1 20 screw hex serrated washer 1 2 18 x 1 829705 100 2 21 conne...

Page 120: ...Section 8 ILLUSTRATIONS AND PARTS LIST 112 8 20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 500 600HP 375 450KW AIR COOLED...

Page 121: ...bracket actuator 019634 1 49 gasket flange 4 041645 2 50 valve butterfly 4 049151 1 51 nut hex 3 8 16 824206 337 1 52 elbow tube m 1 2 x 1 4 810505 025 1 53 capscrew hex gr5 5 8 11 x 5 828610 500 8 5...

Page 122: ...Section 8 ILLUSTRATIONS AND PARTS LIST 114 8 20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 500 600HP 375 450KW AIR COOLED...

Page 123: ...1 2 823104 015 2 86 elbow pipe 1 4 801515 010 2 87 valve check 1 4 049905 1 88 glass sight 24KT IV 046559 4 89 orifice 094 022033 1 90 orifice restrictor 1 32 040381 1 91 strainer v type V 241771 2 92...

Page 124: ...Section 8 ILLUSTRATIONS AND PARTS LIST 116 8 20 REMOTE COOLER COMPRESSOR DISCHARGE SYSTEM 500 600HP 375 450KW AIR COOLED...

Page 125: ...lange slip on 6 819215 064 1 107 bushing reducing 1 1 2 x 1 2 802106 020 1 108 valve check 1 2 042694 1 109 flange back up 32E 221338 1 110 gasket cover 049155 1 111 nut hex unfinished 3 8 16 824206 3...

Page 126: ...Section 8 ILLUSTRATIONS AND PARTS LIST 118 8 21 SULLICON CONTROL 200 600HP 150 450KW...

Page 127: ...left hand 042004 1 16 nut hex jam 1 2 left hand 824705 195 2 17 rod link 1 2 24 x 9 1 2 021287 1 18 capscrew ferry head 1 2 18 x 1 1 2 838405 150 1 19 rod end spherical 1 2 right hand 040136 1 20 plun...

Page 128: ...Section 8 ILLUSTRATIONS AND PARTS LIST 120 8 22 COMPRESSOR ACTUATOR 200 600HP 150 450KW...

Page 129: ...4 100 1 14 capscrew hex head gr8 1 4 20 x 1 2 828204 050 4 15 cover adapter 250016 195 1 16 washer regular 8 838201 045 6 17 screw machine rod 8 32 x 1 2 831601 050 6 18 mount air cylinder 250016 188...

Page 130: ...Section 8 ILLUSTRATIONS AND PARTS LIST 122 8 23 ELECTRO PNEUMATIC CONTROL SYSTEM 200 600HP 150 450KW...

Page 131: ...18 decal power energized 249544 049 1 19 panel control 250038 779 1 gasket panel not shown 02250048 821 1 20 grip cord 250023 496 4 21 bulkhead pipe 1 8 841500 002 4 22 nipple pipe 1 4 x close 822204...

Page 132: ...Section 8 ILLUSTRATIONS AND PARTS LIST 124 8 23 ELECTRO PNEUMATIC CONTROL SYSTEM 200 600HP 150 450KW...

Page 133: ...angle pressure switch 230452 1 40 screw hex serrated washer 1 2 x 3 4 829705 075 1 41 nut hex plated 1 2 824815 005 2 42 washer regular unfinished 1 2 837208 112 1 43 washer springlock regular 1 2 837...

Page 134: ...Section 8 ILLUSTRATIONS AND PARTS LIST 126 8 24 ENCLOSURE 200 300HP 150 225KW...

Page 135: ...x 1 1 4 828606 125 4 17 support motor mount 014613 1 18 washer pl b regular unfinished 3 8 837206 071 4 19 nut hex unfinished 3 8 16 824206 337 4 20 motor 75HP 5KW 050288 1 21 screw hex serrated washe...

Page 136: ...Section 8 ILLUSTRATIONS AND PARTS LIST 128 8 24 ENCLOSURE 200 300HP 150 225KW...

Page 137: ...x 2M 047823 162 1 44 panel fiberglass 6 00 x 74 00 x 2M 047823 179 2 45 panel fiberglass 4 50 x 74 00 x 2M 047823 180 2 46 support end 8 5 8 250007 124 1 47 post corner 6 x 15 250009 423 2 48 panel si...

Page 138: ...Section 8 ILLUSTRATIONS AND PARTS LIST 130 8 25 ENCLOSURE 400 600HP 300 450KW...

Page 139: ...1 4 828606 125 4 17 support motor mount 014613 1 18 washer pl b regular unfinished 3 8 837206 071 4 19 nut hex unfinished 3 8 16 824206 337 4 20 motor 75HP 5KW 050288 1 21 screw hex serrated washer 1...

Page 140: ...Section 8 ILLUSTRATIONS AND PARTS LIST 132 8 25 ENCLOSURE 400 600HP 300 450KW...

Page 141: ...7823 161 6 43 panel fiberglass 8 50 x 52 00 x 2M 047823 162 1 44 panel fiberglass 6 00 x 74 00 x 2M 047823 179 2 45 panel fiberglass 4 50 x 74 00 x 2M 047823 180 2 46 support end 8 5 8 250007 124 1 47...

Page 142: ...Section 8 ILLUSTRATIONS AND PARTS LIST 134 8 26 RTD PROBES 200 300HP 150 225KW...

Page 143: ...RTD PROBES 200 300HP 150 225KW key part number description number quantity 1 bushing reducer 3 4 x 1 8 npt 802103 005 4 2 fitting compression 250028 633 4 3 probe RTD 250039 909 4 PLEASE NOTE WHEN ORD...

Page 144: ...Section 8 ILLUSTRATIONS AND PARTS LIST 136 8 27 RTD PROBES 400 600HP 300 450KW...

Page 145: ...RTD PROBES 400 600HP 300 450KW key part number description number quantity 1 bushing reducer 3 4 x 1 8 npt 802103 005 4 2 fitting compression 250028 633 4 3 probe RTD 250039 909 4 PLEASE NOTE WHEN ORD...

Page 146: ...Section 8 ILLUSTRATIONS AND PARTS LIST 138 8 28 AFTERCOOLER 400HP 300KW WATER COOLED...

Page 147: ...springlock 5 8 837510 156 24 18 nut hex 5 8 11 824210 559 24 19 tubing steel 2 02250057 297 1 20 elbow tube m 2 x 2 810532 200 3 21 bushing reducing hex 3 x 2 802112 080 2 22 aftercooler 042950 1 23 u...

Page 148: ...Section 8 ILLUSTRATIONS AND PARTS LIST 140 8 28 AFTERCOOLER 400HP 300KW WATER COOLED...

Page 149: ...37505 078 4 43 coupling flexible 4 I 041085 1 44 nipple pipe 3 4 x 3 822112 030 1 45 elbow pipe 3 4 801515 030 2 46 connector tube m 2 x 2 810232 200 1 47 elbow pipe 2 801515 080 2 48 nipple pipe 2 x...

Page 150: ...Section 8 ILLUSTRATIONS AND PARTS LIST 142 8 29 AFTERCOOLER 500 600HP 375 450KW WATER COOLED...

Page 151: ...17 washer springlock 1 2 837508 125 6 18 nut hex 1 2 13 824208 448 6 19 elbow pipe 2 1 2 801515 100 1 20 elbow pipe reducing 2 1 2 x 1 1 2 801610 060 2 21 nipple pipe 2 1 2 x 132 3 4 Consult Factory 1...

Page 152: ...Section 8 ILLUSTRATIONS AND PARTS LIST 144 8 29 AFTERCOOLER 500 600HP 375 450KW WATER COOLED...

Page 153: ...nipple pipe 2 1 2 x 14 1 2 822140 145 1 39 nipple pipe 2 1 2 x 33 822140 330 1 40 nipple pipe 2 1 2 x 14 822140 140 1 41 nipple pipe 2 1 2 x 13 822140 013 1 42 reducer bell 2 1 2 x 1 1 2 801020 012 1...

Page 154: ...Section 8 ILLUSTRATIONS AND PARTS LIST 146 8 30 DECAL GROUP...

Page 155: ...50021 564 1 6 decal 460 volt 040631 1 Sdecal 380 volt I 241926 1 Sdecal 415 volt I 241927 1 Sdecal 525 volt I 02250047 898 1 Sdecal 575 volt I 041124 1 7 decal compressor fluid Sullube 32 250023 361 1...

Page 156: ...Section 8 ILLUSTRATIONS AND PARTS LIST 148 8 30 DECAL GROUP...

Page 157: ...0029 836 1 13 decal danger high voltage 042218 1 14 decal water inlet outlet 049873 1 15 decal water in 250019 107 1 16 decal water out 250019 108 1 17 decal water drain 250022 810 1 18 decal TS 32 02...

Page 158: ...Section 8 ILLUSTRATIONS AND PARTS LIST 150 8 30 DECAL GROUP...

Page 159: ...decal ISO 9001 Consult Factory 1 22 decal compressor fluid 24KT not shown 02250061 022 1 23 sign warning food grade lube 250003 144 1 24 sign warning compressor fluid fill cap 049685 1 25 decal warnin...

Page 160: ...Section 8 ILLUSTRATIONS AND PARTS LIST 152 8 30 DECAL GROUP...

Page 161: ...ber description number quantity 26 decal logo SRF 1 4 000 250021 483 1 27 decal autostart 041065 1 28 decal Sullair logo 02250059 048 2 29 decal fluid sample 250022 675 1 30 decal grounding lug 045433...

Page 162: ...Section 8 ILLUSTRATIONS AND PARTS LIST 154 8 31 WIRING DIAGRAM STANDARD FULL VOLTAGE...

Page 163: ...Section 8 ILLUSTRATIONS AND PARTS LIST 155 8 32 WIRING DIAGRAM WYE DELTA...

Page 164: ...72232425 FAX 33 78907168 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 F...

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Sullair TS32 Series, Operator'S Manual And Parts List

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