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Sullair SUPERVISOR CONTROLLER User Manual Download Page 1

Failure to follow the instructions 

and procedures in this manual or, 

misuse of this equipment will 

VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FOR
FUTURE 
REFERENCE

USER MANUAL

©

SULLAIR CORPORATION

The information in this manual is current

as of its publication date, and applies to

compressor 

serial number

:

and all subsequent serial numbers.

02250146-049 R02

200906010000

S

UPERVISOR

 C

ONTROLLER

™

Summary of Contents for SUPERVISOR CONTROLLER

Page 1: ...VOID its warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to compressor s...

Page 2: ...d at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These s...

Page 3: ...REVENTIVE MAINTENANCE INFORMATION AND TIMERS 10 2 7 FAULT LOG LOG OF PREVIOUS FAULTS 10 2 8 SENSOR LOG 10 2 9 SEQUENCING SEQUENCING COMMUNICATION PARAMETERS 11 2 10 SYSTEM DISPLAY DISPLAY OF MODES OF...

Page 4: ...EED DRIVE 33 6 1 SAFETY 34 6 2 OVERVIEW 36 6 3 INSTALLATION 36 6 4 SUPERVISOR DISPLAY AND MENUS 37 6 5 STARTUP OF NEW COMPRESSOR PACKAGE 38 6 6 FAULT AND WARNING CODES 41 6 7 COMMISSIONING YOUR VSD 41...

Page 5: ...y statements contained herein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to insta...

Page 6: ...ntains several decals which contain necessary information for safe performance These decals should never be removed If a decal becomes damaged contact your nearest Sullair Department for replacement p...

Page 7: ...NOTE 1 250017 903 1 decal warning auto start 2 250027 935 1 decal danger breath air I 3 250003 144 1 sign warning food grade lube 4 041065 1 decal auto start I OSHA and FDA guidelines are superseded...

Page 8: ...NOTES 6...

Page 9: ...following seven keys Help key used to display possible causes of and correction for an alarm or fault Returns to main display Used to edit text or numbers move cursor left Used to edit text or numbers...

Page 10: ...nt pressures temperatures inputs and outputs VSD Satus VSD packages only See Section 6 Control Parameters Pressure and temperature and timer settings Maintenance Preventive maintenance information and...

Page 11: ...bar and the load differential is set to 10 psid 0 7 bar the machine will load when the line pressure goes below 100 psi 6 9 bar Setpoint VSD packages only The targeted pressure for the variable speed...

Page 12: ...ry air filter part number Oil hours Hours before oil change PN Oil part number Oil Anal Hours before oil analysis These hours and part numbers can be changed using the enter and arrow keys 2 7 FAULT L...

Page 13: ...e other machines For example in a two machine system with Rotate set at 100 hrs The machine that is running will shut off when the Seq Hrs are 100 more that the machine that is stopped Minute Hour Day...

Page 14: ...aximum discharge pressure KT Fluid Yes or No indicating fluid Water Switch Water pressure switch Yes or No Oil Switch Oil pressure differential switch Yes or No Min Load Psi Minimum acceptable load P1...

Page 15: ...13 NOTES...

Page 16: ...SUPERVISOR CONTROLLER USER MANUAL SECTION 2 14 Table 2 1 Supervisor Controller Menu Tree...

Page 17: ...rocedure should be used to make the initial start up of the compressor 1 Be sure that all preparations and checks described in the Installation Section have been made 2 Read the preceding pages of thi...

Page 18: ...16 NOTES...

Page 19: ...blem persist after making the recommended check consult your nearest Sullair Distributor or the Sullair Corporation factory Service Department NOTE Whereas Section 4 1 and Section 4 2 por tray common...

Page 20: ...set below limit of compres sor Check motor starter contacts for proper operation Check line voltage if low consult power company I O Mod Com Error Com Mod Com Error Motor Mod Com Error VSD Com Error...

Page 21: ...P1 Separator High FLOODED ALWAYS Pressure Across Separa tor High Plugged separator elements replace Pressure sensor failure check sensor wiring Factory Setup Error ALL ALWAYS The Factory Setup Infor m...

Page 22: ...ion ALL ALWAYS Cooler fins dirty clean fins and fan Water cooled Low water flow check for valve closed pump off or broken pipe Water cooled High water temperature increase flow or lower water temperat...

Page 23: ...iring to drive VSD Param Lim Fault ALL VSD Communication Error at Powerup or Setup Check control wiring to drive Incorrect Factory or VSD Setup Check setup menus and drive rating VSD Drive Fault__ ALL...

Page 24: ...tly Delayed for temp spikes T_1 High Fault 245 0 0 Constantly Immediate Warning T_1 High Fault 255 0 0 Constantly Immediate Fault T_1 High Fault 500 0 0 Constantly Sensor failure fault T_2 Low Fault 4...

Page 25: ...onstantly Sensor failure fault T_2 High Warn 245 5 30 Constantly Delayed for temp spikes T_2 HIgh Warn 255 0 0 Constantly Immediate Warning T_2 High Fault 255 5 30 Constantly Delayed for temp spikes T...

Page 26: ...etup Always 0 0 30 Stop Timer If not 0 run unloaded for this time before stopping Setup Always 0 0 30 Lube Cycle Prelube Postlube time Setup Always 0 0 2 K8 Option Disable Lube Pump Master Control Set...

Page 27: ...ye to delta starter transition time Seconds User Always 0 0 2 Language French German Italian Spanish English User Always 0 0 1 Temp Units Fahrenheit Celsius User Always 0 0 2 Press Units Pressure unit...

Page 28: ...the Restart Timer has a value other than zero If the Restart Timer is zero then the machine always powers up in Manual Stop 4 3 REMOTE STOP START INPUT Table 4 6 describes how a machine reacts to the...

Page 29: ...delay P2 Load psi P1 5 psig Remote Remote Off Cont Remote Stop Remote Remote Off Auto Remote Stop Remote Remote On Cont Start after Restart delay Remote Remote On Auto Start after Restart delay P2 Lo...

Page 30: ...28 NOTES...

Page 31: ...Section 5 29 SUPERVISOR CONTROLLER USER MANUAL WIRING DIAGRAMS...

Page 32: ...SUPERVISOR CONTROLLER USER MANUAL SECTION 5 30 Figure 5 1 WIRING DIAGRAM SUPERVISOR COMMUNICATION MODULE 02250131 248 R05...

Page 33: ...2009 02250132 198 R04 NOTES 1 DASHED LINES INDICATE TYPICAL FIELD CONNECTIONS THAT VARY DEPENDING ON COMPRESSOR BEING RETROFITTED AND IS FIELD WIRED FACTORY WIRING IS SOLID 2 DISPLAY E STOP CONNECTIO...

Page 34: ...THAT VARY DEPENDING ON COMPRESSOR BEING RETROFITTED AND IS FIELD WIRED FACTORY WIRING IS SOLID 2 DISPLAY E STOP CONNECTION IS WIRED TO TERMINAL BLOCK INSIDE REAR COVER OF DISPLAY 3 CHASSIS GROUND WIR...

Page 35: ...o the variable speed drive make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault condi tions Failure to observe this precaution could resu...

Page 36: ...ing a multimeter set to measure DC voltage Failure to follow the above precautions may cause death or severe injury CAUTION Do not perform any meggar or voltage with stand tests on any part of the var...

Page 37: ...590 6x350 2x500 500 2x400 400 Table 6 2 Conductor and Fuse Sizes 575V HP Size A Fuse A Wire Size Power 75o C Rated Wire Wire Size Ground Wire Size Power 90o C Rated Wire Wire Size Ground 15 18 30 10 1...

Page 38: ...rmance See Section 6 4 2 for reset procedure Capacity Average delivery in CFM Capacity Average percent of full package capacity Power Average total package power in KW Power Average percent of power a...

Page 39: ...adjustments sets up the parameters of the drive for the construction of the compressor package These may be viewed at any time but are protected by the password in the Factory Setup group VSD Auto Set...

Page 40: ...display these as Drive Fault with a code number If a keypad service tool is plugged into the drive it will display the fault code and the fault name shown in the first two columns Code Fault Possible...

Page 41: ...upply voltage If it was within specification at the time of the fault an internal failure has occurred Contact Sullair service 10 Input line supervision Input line phase is low or missing Check the ut...

Page 42: ...protection has detected a high short term overload current Check loading Check motor size 32 Fan cooling The variable speed drive cooling fan did not start when com manded Contact Sullair service 36 C...

Page 43: ...rvisor Controller VSD Status Drive Temp Following all proper safety precautions check or perform the following 1 Using clean dry compressed air to clean the unit of all dust and debris 2 Check all con...

Page 44: ...driver and pushing in on the two side tabs then pull up The fan needs to be removed with caution so the electrical connections are not damaged 5 Clean the fan of dirt and debris or install a new fan a...

Page 45: ...e machine if necessary FAN REMOVAL AND REPLACEMENT 50 60HP 480V 1 Remove front cover of VSD 2 Remove incoming power lead motor leads and communication wire to VSD 3 You will need to remove the VSD fro...

Page 46: ...und fan connectors from the VSD B 7 Push the wires though the hole in VSD HEAT SINK CLEANING 75HP 125HP 480V 1 Remove VSD from machine 2 Remove fan This will give you the area that the heat sinks and...

Page 47: ...ide cov ers 2 See pictures at right 3 Remove incoming power lead motor leads and communication wire to VSD 4 In order to remove fan from VSD Remove the two front screws from each fan in the pic ture b...

Page 48: ...tions on how to care for the VSD filter VSD FILTER CLEANING 1 Locate the VSD filter from the following fig ures 2 Remove the filter from the assembly The filters are magnetic and should pull off easil...

Page 49: ...SECTION 6 SUPERVISOR CONTROLLER USER MANUAL 47 VSD FILTER DRAWING V200TS FILTER ELEMENT Figure 6 2 V200TS...

Page 50: ...CONTROLLER USER MANUAL SECTION 6 48 INSTALL THE FILTER ELEMENT ON THE UNDERSIDE OF THE MOUNTING PLATFORM ON THE FRAME THE FILTER IS TO COVER THE AIR OPENING TO THE VSD VSD FILTER DRAWING V200TS Figure...

Page 51: ...NOTES...

Page 52: ...U S A Specifications subject to change without prior notice E12EP Always air Always there SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 219 879 5451 W...

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