Sullair SUPERVISOR CONTROLLER Series Instruction Manual Download Page 1 | Manualshive

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Part Number

02250146-

04

9

©Sullair Corporation

SUPERVISOR

CONTROLLER™

INSTRUCTION MANUAL

ALL MODELS

OPERATOR’S

MANUAL

KEEP FOR

FUTURE

REFERENCE

1
2
3
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Summary of Contents for SUPERVISOR CONTROLLER Series

Page 1: ...Part Number 02250146 049 Sullair Corporation SUPERVISOR CONTROLLER INSTRUCTION MANUAL ALL MODELS OPERATOR S MANUAL KEEP FOR FUTURE REFERENCE...

Page 2: ...r s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equ...

Page 3: ...VE MAINTENANCE INFORMATION AND TIMERS 7 2 7 FAULT LOG LOG OF PREVIOUS FAULTS 7 2 8 SENSOR LOG 7 2 9 SEQUENCING SEQUENCING COMMUNICATION PARAMETERS 8 2 10 SYSTEM DISPLAY DISPLAY OF MODES OF MACHINES IN...

Page 4: ...T 19 Table 4 3 Machine Power Outage Behavior 19 Table 4 4 Remote Start Stop Input Section 5 WIRING SCHEMATIC DIAGRAMS 21 5 1 WIRING DIAGRAM SUPERVISOR COMMUNICATION MODULE 22 5 2 WIRING DIAGRAM SUPERV...

Page 5: ...mover so others who may not know of the unsafe condition cannot attempt to operate it until the condition is corrected Use and operate the air compressor only in full compliance with all pertinent OSH...

Page 6: ...Section 1 SAFETY 2 Figure 1 1A Decals...

Page 7: ...ber quantity 1 decal warning auto start 250017 903 1 2 decal danger breath air I 250027 935 1 3 sign warning food grade lube 250003 144 1 4 decal auto start 041065 1 I OSHA and FDA guidelines are supe...

Page 8: ...4 Section 2 SUPERVISOR DESCRIPTION Figure 2 1 Supervisor Control Panel...

Page 9: ...m Machine running loaded and modulating in a sequenced system Line 2 Fault or Warning blank means no fault or warning is present If there are multiple alarms they will be shown for 2 seconds each If a...

Page 10: ...by machine model The Control Parameters are Unload pressure The pressure where the machine is unloaded For example if this parameter is set to 110 psi 7 6 bar the machine will unload when the line pr...

Page 11: ...log shows the last 16 faults that occurred The top line of the display shows the run hours where the fault occurred and the second line shows the fault The faults can be scrolled through using the up...

Page 12: ...y S Starting U Unloaded L Loaded T Trim machine F Full load Sequencing Hours Capacity Not used at this time Local System Pressure Pressure read by machines pressure transducer The top line is a legend...

Page 13: ...rol Master Control for special external sequence con trol Stop Timer Time to run machine before stopping Protect Protect control parameters Load Hours Hours machine was running and loaded Run Hours Ho...

Page 14: ...ost Savings Lifetime Usages Hours Capacity Capacity Power Power KCF KWH Cost Savings Drive Status P2 Motor RPM Frequency Drive Temp Motor Prot Status VSD Status Control Parameters Maintenance Sensor L...

Page 15: ...be used to make the initial start up of the compressor 1 Be sure that all preparations and checks described in the Installation Section have been made 2 Read the preceding pages of this manual thor o...

Page 16: ...12 NOTES...

Page 17: ...h Auxiliary Motor Tripped on Cooling Fan Oil Pump or Other Motor E Stop Button Active Auxiliary E Stop String Open Cooling Water Pressure Below 10 psi 0 7bar Maintenance Due Main Motor Overload 4 1 TR...

Page 18: ...mation Needs to be Reviewed for Correct Values Sump Pressure High Poppet Sullicon Spiral Blowdown or Pneumatic Valve Failed Check motor starter contacts for proper operation Check line voltage if low...

Page 19: ...r up or Setup Incorrect Factory or VSD Setup Fault Detected by Drive Solenoid valves check operation and wiring Pressure regulator check adjust ment and operation Check minimum pressure check valve no...

Page 20: ...yed for temp spikes T_1 High Warn 245 0 0 Constantly Immediate Warning T_1 High Fault 255 0 0 Constantly Immediate Fault T_1 High Fault 500 0 0 Constantly Sensor failure fault T_2 Low Fault 40 0 0 Con...

Page 21: ...y Sensor failure fault T_2 High Warn 245 5 30 Constantly Delayed for temp spikes T_2 High Warn 255 0 0 Constantly Immediate Warning T_2 High Fault 255 5 30 Constantly Delayed for temp spikes T_2 High...

Page 22: ...7 7 P4 Cal Always 0 0 1 Fault on Warn Force shutdown on warning User X200 110 30 220 Unload 250psi transducer unload pressure User X250 110 30 185 Unload 200psi transducer unload pressure User X500 1...

Page 23: ...loss or voltage dips for those installations that are susceptible to this kind of power interruption The controller alone is not as sensitive to these interruptions as is the switchgear and must be t...

Page 24: ...20 NOTES...

Page 25: ...21 Section 5 WIRING SCHEMATIC DIAGRAMS 5 1 WIRING DIAGRAM SUPERVISOR COMMUNICATION MODULE 02250131 248R01...

Page 26: ...22 Section 5 WIRING SCHEMATIC DIAGRAMS 5 2 WIRING DIAGRAM SUPERVISOR CONTROL 02250132 198R00...

Page 27: ...Failure to observe this precau tion could result in death or severe injury Line terminals L1 L2 L3 motor terminals U V W and the DClink brake resistor terminals are live when the drive is connected t...

Page 28: ...ormance of the variable speed compressor package The fol lowing may be used for evaluation of system per formance The first four lines indicate real time conditions Capacity Delivery in CFM Capacity P...

Page 29: ...spiral valve control systems Reset Load Est This resets the Recent Usage values to zero in the VSD Status calculations This functions similarly to a trip odometer in a car 6 4 3 CALIBRATION Two additi...

Page 30: ...stantly monitors drive performance through the serial channel The following messages are specifically displayed by the Supervisor in the event of problems FAULT VSD Param Lim Fault VSD Com Error VSD E...

Page 31: ...et the fault and restart Should the fault re occur contact Sullair service Determine the reason for the Emergency stop and remedy it Cannot be reset from the keypad Switch off power If this fault appe...

Page 32: ...different power rating of drive option board added drive of different power rating added Current at the analog input is 4 mA Digital input set as an external fault input has been triggered The data co...

Page 33: ...29 NOTES...

Page 34: ...PORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair com Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT Telephone 1 888 SULLAIR U...

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