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SECTION 1

6

inside diameter to reduce pressure in case of
hose failure.

D.

Flow-limiting valves are listed by pipe size and
flow-rated. Select appropriate valves accordingly,
in accordance with their manufacturer's recom-
mendations.

E. DO NOT

 use air tools that are rated below the

maximum rating of the compressor. Select air
tools, air hoses, pipes, valves, filters and other
fittings accordingly. 

DO NOT

 exceed manufac-

turer's rated safe operating pressures for these
items.

F.

Secure all hose connections by wire, chain or
other suitable retaining device to prevent tools or
hose ends from being accidentally disconnected
and expelled.

G.

Open fluid filler cap only when compressor is not
running and is not pressurized. Shut down the
compressor and bleed the receiver tank to zero
internal pressure before removing the cap.

H.

Vent all internal pressure prior to opening any
line, fitting, hose, valve, drain plug, connection or
other component, such as filters and line oilers,
and before attempting to refill optional air line
anti-icer systems with antifreeze compound.

I.

Keep personnel out of line with and away from
the discharge opening of hoses or tools or other
points of compressed air discharge.

J. DO NOT

 use air at pressures higher than 2.1 bar

for cleaning purposes, and then only with effec-
tive chip guarding and personal protective equip-
ment per OSHA Standard 29 CFR 1910.242 (b)
and/or any applicable Federal, State, and Local
codes, standards and regulations.

K. DO NOT

 engage in horseplay with air hoses as

death or serious injury may result.

1.4

FIRE AND EXPLOSION

A.

Clean up spills of lubricant or other combustible
substances immediately, if such spills occur.

B.

Shut off the compressor and allow it to cool.
Then keep sparks, flames and other sources of
ignition away and 

DO NOT

 permit smoking in the

vicinity when checking or adding lubricant or
when refilling air line anti-icer systems with anti-
freeze compound.

C. DO NOT

 permit fluids, including air line anti-icer

system antifreeze compound or fluid film, to

accumulate on, under or around acoustical mate-
rial, or on any external surfaces of the air com-
pressor. Wipe down using an aqueous industrial
cleaner or steam clean as required. If necessary,
remove acoustical material, clean all surfaces
and then replace acoustical material. Any acous-
tical material with a protective covering that has
been torn or punctured should be replaced
immediately to prevent accumulation of liquids or
fluid film within the material. 

DO NOT

 use flam-

mable solvents for cleaning purposes.

D.

Disconnect and lock out all power at source prior
to attempting any repairs or cleaning of the com-
pressor or of the inside of the enclosure, if any.

E.

Keep electrical wiring, including all terminals and
pressure connectors in good condition. Replace
any wiring that has cracked, cut, abraded or oth-
erwise degraded insulation, or terminals that are
worn, discolored or corroded. Keep all terminals
and pressure connectors clean and tight.

F.

Keep grounded and/or conductive objects such
as tools away from exposed live electrical parts
such as terminals to avoid arcing which might
serve as a source of ignition.

G.

Remove any acoustical material or other material
that may be damaged by heat or that may sup-
port combustion and is in close proximity, prior to
attempting weld repairs.

H.

Keep suitable fully charged Class BC or ABC fire
extinguisher or extinguishers nearby when ser-
vicing and operating the compressor.

I.

Keep oily rags, trash, leaves, litter or other com-
bustibles out of and away from the compressor.

J. DO NOT

 operate the compressor without proper

flow of cooling air or water or with inadequate
flow of lubricant or with degraded lubricant.

K. DO NOT

 attempt to operate the compressor in

any classification of hazardous environment
unless the compressor has been specially
designed and manufactured for that duty.

1.5

MOVING PARTS

A.

Keep hands, arms and other parts of the body
and clothing away from couplings, belts, pulleys,
fans and other moving parts.

B. DO NOT

 attempt to operate the compressor with

the fan, coupling or other guards removed.

Summary of Contents for ShopTek

Page 1: ...warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to controller part numbe...

Page 2: ...cated at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation The...

Page 3: ...TRAPMENT SECTION 2 STARTUP PROCEDURES 13 2 1 INTRODUCTION 13 2 2 CONTROLLER PANEL LAYOUT 14 2 3 START UP PROCEDURES 15 2 4 SHUTDOWN PROCEDURE SECTION 3 ADJUSTMENTS 17 3 1 INTRODUCTION 17 3 2 COMPRESSO...

Page 4: ...RMAL VIEW SERVICE REMINDERS 27 4 8 NORMAL VIEW WARNING MESSAGE 27 4 9 FAULT MESSAGES SECTION 5 TROUBLESHOOTING 29 5 1 TROUBLESHOOTING INTRODUCTION 29 5 2 TROUBLESHOOTING GUIDE 30 5 3 MACHINE BEHAVIOR...

Page 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Page 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Page 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Page 8: ...andling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted...

Page 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Page 10: ...NOTES 10...

Page 11: ...d to stop the compressor operation Up Arrow Pad Used to navigate up the list of display messages and to increase or change parameter values for adjustments Down Arrow Pad Used to navigate down the lis...

Page 12: ...ressor 3 Disconnect and lockout power according to lockout tagout procedure 4 Exchange any two of the three fan motor leads at the fan motor starter Refer to the compressor User s Manual 5 Recheck the...

Page 13: ...mode is desired use the arrow pads to navigate to the Load Mode parameter Press the pad to change the mode Navigate to the desired mode Automatic or Manual Press the pad to accept and save the mode s...

Page 14: ...NOTES 16 02250180 094 R00...

Page 15: ...Section 3 3 3 2 COMPRESSOR ADJUSTMENT PROCEDURES The following steps are to be used to modify a control parameter 1 Use UP arrow and DOWN arrow pad on the controller to navigate to select CUSTOMER SE...

Page 16: ...he stop button RESTART TIME Set time sec that must pass after the machine is stopped before it can be restarted ON OFF MODE Used to specify LOCAL or REMOTE starting When REMOTE mode is set user must p...

Page 17: ...ler display language POWER FREQ Select incoming power frequency PHASE PROT Select incoming power phase protection to be INACTIVE DRAIN OPEN Set time sec for drain to remain energized Machines are not...

Page 18: ...H XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH DRAIN REMOTE REMOTE STAR DELTA TIME LOAD DELAY TIME UNLOAD RUN TIME STOP DELAY TIME RESTART TIME ON OFF MODE LOCAL AUTO LOAD MODE CLEAR OIL FILT...

Page 19: ...compressor will stop after running unloaded for the period set in the UNLOAD RUN TIME setting When operating in a group of sequenced compressors this removes only this compressor for service If the co...

Page 20: ...NOTES 22 02250180 094 R00...

Page 21: ...values for adjustments Return Reset Pad Angled arrow key pad used to return to upper menu when changing parameters A long hold is used to clear fault messages Right Arrow Pad Used to make selection i...

Page 22: ...ure and the internal temperature of the compressor package Figure 4 3 Display Screen Normal View Example The Display Screen will also display fault conditions when they occur MAIN STATUS VIEW The Main...

Page 23: ...n s Normal View See Figure 4 6 Figure 4 6 Compressor Operating Mode Display The compressor operating modes are described below Automatic mode Indicated by the word AUTO appearing in the upper line of...

Page 24: ...played as compressor initiates startup processes A timer is also displayed which counts down the start time This time is set with STAR DELTA TIME in the CUSTOMER SET menu RUN MODE Displayed after the...

Page 25: ...ons to be taken Figure 4 9 Controller Display Normal View Warning Message 4 9 FAULT MESSAGES When a Fault condition occurs the machine will shut down and the display will indicate STOP on the upper li...

Page 26: ...NOTES 28 02250180 094 R00...

Page 27: ...ck for loose wiring b Check for damaged piping c Check for parts damaged by heat or an elec trical short circuit usually apparent by discol oration or a burnt odor Should your problem persist after ma...

Page 28: ...e button Check wiring Replace button if necessary HIGH PRESSURE Faulty pressure sensor Check and replace pressure sensor if defective High pressure Check operation of valves and controls Faulty unload...

Page 29: ...NOTES 69...

Page 30: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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