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TABLE OF CONTENTS

SECTION 1—SAFETY

PERSONAL PROTECTIVE EQUIPMENT

PRESSURE RELEASE

FIRE AND EXPLOSION

HOT SURFACES, SHARP EDGES AND SHARP CORNERS

TOXIC AND IRRITATING SUBSTANCES

ELECTRICAL SHOCK

SECTION 2—COMPRESSED AIR FILTERS

SAFETY INFORMATION

ELEMENT FEATURES

INSTALLATION
(ALL EXCEPT FW)

FW (WELDED FLANGE FILTER) LOCATION

SERVICE AIR PIPING

MAINTENANCE & DAILY OPERATION

FX SERIES—MAIN FILTERS SPECIFICATIONS

FW SERIES—WELDED FILTERS SPECIFICATIONS

FH SERIES—HIGH PRESSURE FILTERS SPECIFICATIONS

REPRESENTATIVE FILTER (FX MODEL)

REPRESENTATIVE FILTER (FW MODEL)

REPRESENTATIVE FILTER (FH MODEL)

SECTION 3—CONDENSATE SEPARATORS

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Summary of Contents for FH Series

Page 1: ...ructions and procedures in this manual or misuse of this equipment will VOID its warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER SERVICE MANUAL SULLAIR CORPORATION 02250194 768 FILTERS AND MOISTURE SEPARATORS ...

Page 2: ...ed at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommended for maintenance contractor maintenance and service personnel For detailed course outlines schedule and cost information contact SULLAIR TRAINING DEPARTMENT 1 888 SULLAIR or 21...

Page 3: ...ATION 11 2 2 DESCRIPTION 12 2 3 UNPACKING 12 2 4 ELEMENT FEATURES 14 2 5 INSTALLATION ALL EXCEPT FW 14 2 6 LIFTING 14 2 7 FW WELDED FLANGE FILTER LOCATION 14 2 8 SERVICE AIR PIPING 17 2 9 MAINTENANCE DAILY OPERATION 21 2 10 FX SERIES MAIN FILTERS SPECIFICATIONS 25 2 11 FW SERIES WELDED FILTERS SPECIFICATIONS 28 2 12 FH SERIES HIGH PRESSURE FILTERS SPECIFICATIONS 32 2 13 REPRESENTATIVE FILTER FX MO...

Page 4: ... 3 3 FEATURES 40 3 4 SAFETY INFORMATION 40 3 5 INSTALLATION 41 3 6 MAINTENANCE SECTION 4 MIST ELIMINATORS 43 4 1 APPLICATIONS INCLUDE 43 4 2 MIST ELIMINATOR 44 4 3 MIST ELIMINATORS ELEMENTS 45 4 4 ELEMENT REPLACEMENT PARTS ...

Page 5: ...erein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the compressor owners employers and users should become familiar with and comply with all applicable OSHA regulations and or any applicable Federal State and Local codes standards and regula tions relative...

Page 6: ...s including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueous industrial cleaner or steam clean as required If necessary remove acoustical material clean all surfaces and then replace acoustical material Any acous tical material with a protective covering th...

Page 7: ...l codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventilated or other confined areas C Operate the compressor only in open or ade quately ventilated areas D Locate the compressor or provide a remote inlet so that it is not likely to ingest exhaust fumes ...

Page 8: ...handling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted by helicopter must not be supported by the lifting bail but by slings instead In any event lift and or handle only in full compliance with OSHA stan dards 29 CFR 1910 subpart N and or any appli cable...

Page 9: ...ta cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift or transport them NEVER attempt to forklift a compressor that is not secured to its pallet as uneven floors or sud den stops may cause the compressor to tumble off possibly causing serious injury or p...

Page 10: ...NOTES 10 ...

Page 11: ...ty aluminum and durable epoxy powder coat finish along with a corrosion resistant internal coating gives long service life Filter combinations are to meet specific application requirements Filters comply with PED and perform as per related ISO 8573 standards These filters may be equipped with differential pressure gauges for easy maintenance and energy efficiency Sullair Condensate Separators are ...

Page 12: ...Pressure Max Operating Temperature Min Operating Temperature Dry Pressure drop psig Wet Pressure Drop psig F BLUE 1 MICRON 5 ppm Carryover Wrapped In to Out 285 PSI 176 F 36 F 0 6 1 2 FR WHITE REVERSE 1 MICRON 5 ppm Carryover Pleated Out to In 285 PSI 176 F 36 F 0 35 0 6 FRHT METAL REVERSE 1 MICRON 5 ppm Carryover HIGH TEMP Pleated Out to In 285 PSI 350 F 36 F 0 35 0 6 H RED 0 01 MICRON 01 ppm Car...

Page 13: ...SECTION 2 FILTERS AND MOISTURE SEPARATORS 13 Figure 2 1 FX Filter Typical Figure 2 2 FX Filter Cross Section ...

Page 14: ... or equivalent to prevent twisting or swinging of the filter once it has been lifted clear of the ground 6 Keep all personnel out from under and away from the filter whenever it is suspended G Lift filter no higher than necessary 7 Keep lift operator in constant attendance whenever filter is suspended 2 7 FW WELDED FLANGE FILTER LOCATION The FW and Mist Eliminators are large and heavy free standin...

Page 15: ...ON SETUPS NOTE See Common System Configurations as shown in Figure 2 3 of typical setups and filter applications See Section 2 10 through Section 2 12 for filter assemblies and replacement ele ments NOTE F R L Point of use Filtration Regulation and Lubrication as needed ...

Page 16: ...FILTERS AND MOISTURE SEPARATORS SECTION 2 16 0 1 2 3 3 3 3 3 2 4 Figure 2 3 Typical Setup Air Quality Standards ISO 8573 1 Classes ...

Page 17: ...differential pressure exceeds 5 psid which may suggests blockage by excessive contamination Activated Carbon filter element life is directly dependant upon the temperature of the air it is filtering Activated Carbon elements are designed to provide 1000 hours of service at 70ºF 21ºC At cooler temperatures more oil is in liquid form and is therefore removed by the upstream coalescing filter and les...

Page 18: ...ment into the housing 6 Check the O ring in the head of housing Replace if necessary with O ring provided with the replacement element 7 Clean and lubricate the threads with non petroleum based lubricant for some specific applications on the body before reassembly 8 Connect the system to the air supply 9 Check for leakage WARNING Filter housing must be fully depressurized before attempting to inst...

Page 19: ...Pressure WARNING Before dismantling the filter make sure that the filter is depressurized WARNING In order to discharge compressed air turn the bottom nut of the drain counter in the counterclockwise direction WARNING Before repressurizing the filter make sure that the nut is turned clockwise completely ...

Page 20: ...pply and discharge all pressure to the filter 3 Remove the nuts and bolts holding the cover of the filter housing 4 Take out the dirty element s Remove wing nut from the tie rod and remove dirty ele ment s install new element on the tie rod and replace wing nut 5 Inspect all gaskets and clean inside of filter housing if required 6 Inspect inside of housing for corrosion or damage 7 Replace cover a...

Page 21: ...09 FX 0025 F 025 AD SG NPT SULL 02250193 565 Filter 3 8 NPT F 02250193 410 FX 0025 F 038 AD SG NPT SULL 02250193 565 Filter 1 2 NPT F 02250193 411 FX 0025 F 050 AD SG NPT SULL 02250193 565 Filter 1 4 NPT FR 02250193 435 FX 0025 FR 025 AD SG NPT SULL 02250193 576 Filter 3 8 NPT FR 02250193 436 FX 0025 FR 038 AD SG NPT SULL 02250193 576 Filter 1 2 NPT FR 02250193 437 FX 0025 FR 050 AD SG NPT SULL 02...

Page 22: ...ULL 02250193 578 Filter 3 4 NPT FRHT 02250194 391 FX 0065 FRHT 075 AD NPT SULL 02250193 578 Filter 1 NPT FRHT 02250194 392 FX 0065 FRHT 100 AD NPT SULL 02250193 578 Filter 1 2 NPT H 02250193 465 FX 0065 H 050 AD SG NPT SULL 02250193 589 Filter 3 4 NPT H 02250193 466 FX 0065 H 075 AD SG NPT SULL 02250193 589 Filter 1 NPT H 02250193 467 FX 0065 H 100 AD SG NPT SULL 02250193 589 Filter 1 2 NPT HR 022...

Page 23: ... 02250195 221 FX 0240 U 100 AD SG NPT SULL 02250195 203 Filter 1 1 4 NPT U 02250195 222 FX 0240 U 125 AD SG NPT SULL 02250195 203 Filter 1 1 2 NPT U 02250195 223 FX 0240 U 150 AD SG NPT SULL 02250195 203 Filter 1 1 4 NPT F 02250193 423 FX 0350 F 125 AD SG NPT SULL 02250193 570 Filter 1 1 2 NPT F 02250193 424 FX 0350 F 150 AD SG NPT SULL 02250193 570 Filter 1 1 4 NPT FR 02250193 448 FX 0350 FR 125 ...

Page 24: ...193 583 Filter 2 NPT FRHT 02250194 408 FX 0700 FRHT 200 AD NPT SULL 02250193 583 Filter 2 NPT H 02250193 478 FX 0700 H 200 AD SG NPT SULL 02250193 594 Filter 2 NPT HR 02250193 503 FX 0700 HR 200 AD SG NPT SULL 02250193 607 Filter 2 NPT C 02250193 528 FX 0700 C 200 NPT SULL 02250193 561 Filter 2 NPT U 02250195 229 FX 0700 U 200 AD SG NPT SULL 02250195 206 Filter 2 NPT F 02250193 429 FX 0925 F 200 A...

Page 25: ...ble 2 4 FW Filters Technical Data and Spare Parts List In Out FLOW 100 psig DRAIN PORT SIZE SULLAIR FILTER PART NO FILTER MODEL REFERENCE SULLAIR ELEMENT PART NO ELEMENT and QTY REQUIRED ELEM QTY REQ 3 FLG 1500 1 2 02250194 580 FW 01500 C 300 FLG SULL 02250194 592 E 600 C 2 pcs 2 3 FLG 1500 1 2 02250194 513 FW 01500 F 300 AD SG FLG SULL 02250194 593 E 600 F 2 pcs 2 3 FLG 1500 1 2 02250194 528 FW 0...

Page 26: ... 6500 1 2 02250194 533 FW 06500 FR 800 AD SG FLG SULL 02250194 594 E 600 FR 10 pcs 10 8 FLG 6500 1 2 02250194 546 FW 06500 FRHT 800 AD FLG SULL 02250194 595 E 600 FRHT 10 pcs 10 8 FLG 6500 1 2 02250194 559 FW 06500 H 800 AD SG FLG SULL 02250194 596 E 600 H 10 pcs 10 8 FLG 6500 1 2 02250194 572 FW 06500 HR 800 AD SG FLG SULL 02250194 597 E 600 HR 10 pcs 10 8 FLG 8300 1 2 02250194 586 FW 08300 C 800...

Page 27: ...E 600 FRHT 24 pcs 24 14 FLG 15000 1 2 02250194 563 FW 15000 H 1400 AD SG FLG SULL 02250194 596 E 600 H 24 pcs 24 14 FLG 15000 1 2 02250194 576 FW 15000 HR 1400 AD SG FLG SULL 02250194 597 E 600 HR 24 pcs 24 14 FLG 177000 1 2 02250194 590 FW 17700 C 1400 FLG SULL 02250194 592 E 600 C 28 pcs 28 14 FLG 177000 1 2 02250194 523 FW 17700 F 1400 AD SG FLG SULL 02250194 593 E 600 F 28 pcs 28 14 FLG 177000...

Page 28: ...94 854 4 46 113 4 4 54 115 4 1 01 25 75 6 24 158 5 FH 0350 H 075 MD NPT 02250194 813 50 725 3 4 600 350 02250194 855 4 3 109 4 4 54 115 4 1 26 32 25 8 14 207 FH 0500 H 100 MD NPT 02250194 814 50 725 1 850 500 02250194 856 5 23 133 5 43 138 1 47 37 35 9 84 250 FH 0700 H 100 MD NPT 02250194 815 50 725 1 1200 700 02250194 857 5 23 133 5 43 138 1 47 37 35 12 36 314 FH 0950 H 150 MD NPT 02250194 816 50...

Page 29: ...nthetic oils 5 The above housings require only one filter element 6 Direction of air flow inside to out through filter element Except Grade C Table 2 7 FH Filters Series SULLAIR PART NUMBER Description ELEMENT 2nd DESCRIPTION PERFORMANCE NPT 02250194 803 FLR HP 725PSI 1 4 60CFM 1 micron 02250194 845 1 MICRON 5 ppm Carryover 1 4 02250194 804 FLR HP 725PSI 1 2 175CFM 1 micron 02250194 846 1 MICRON 5...

Page 30: ...HP 725PSI 1 4 60CFM Carbon 02250194 861 0 01 MICRON 003 ppm Carryover 1 4 02250194 820 FLR HP 725PSI 1 2 175CFM Carbon 02250194 862 0 01 MICRON 003 ppm Carryover 1 2 02250194 821 FLR HP 725PSI 3 4 350CFM Carbon 02250194 863 0 01 MICRON 003 ppm Carryover 3 4 02250194 822 FLR HP 725PSI 1 500CFM Carbon 02250194 864 0 01 MICRON 003 ppm Carryover 1 02250194 823 FLR HP 725PSI 1 700CFM Carbon 02250194 86...

Page 31: ...31 NOTES ...

Page 32: ...FILTERS AND MOISTURE SEPARATORS SECTION 2 32 2 13 REPRESENTATIVE FILTER FX MODEL 02250193 459 ...

Page 33: ...0 125 AD SG NPT 02250193 473 1 1 4 350 4 84 123 20 62 524 19 23 488 5 RNG95x2 62 7 4 FX 0350 150 AD SG NPT 02250193 474 1 1 2 350 4 84 123 20 62 524 19 23 488 5 RNG95x2 62 7 4 FX 0475 125 AD SG NPT 02250193 475 1 1 4 475 6 29 160 24 07 611 5 22 43 569 8 RNG125 2x2 62 11 6 FX 0475 150 AD SG NPT 02250193 476 1 1 2 475 6 29 160 24 07 611 5 22 43 569 8 RNG125 2x2 62 11 6 FX 0475 200 AD SG NPT 02250193...

Page 34: ...FILTERS AND MOISTURE SEPARATORS SECTION 2 34 2 14 REPRESENTATIVE FILTER FW MODEL 02250194 578 ...

Page 35: ...2 NPT 02250194 595 18 FW 15000 FRHT 1400 AD SG FLG 02250194 550 14 FLG 15000 40 0 63 0 14 3 36 0 1 2 NPT 02250194 595 24 FW 17700 FRHT 1400 AD SG FLG 02250194 551 14 FLG 17700 40 0 63 0 14 3 36 0 1 2 NPT 02250194 595 28 FW 01500 H 300 AD SG FLG 02250194 554 3 FLG 1500 18 0 46 0 6 0 30 0 1 2 NPT 02250194 596 2 FW 01900 H 400 AD SG FLG 02250194 555 4 FLG 1900 18 0 46 0 6 0 30 0 1 2 NPT 02250194 596 ...

Page 36: ...FILTERS AND MOISTURE SEPARATORS SECTION 2 36 2 15 REPRESENTATIVE FILTER FH MODEL ...

Page 37: ...5 6 24 158 5 088 5x3 53 FH 0350 F 075 MD NPT 02250194 805 3 4 4 3 109 4 4 54 115 4 1 26 32 25 8 14 207 088 5x3 53 FH 0500 F 100 MD NPT 02250194 806 1 5 23 133 5 43 138 1 47 37 35 9 84 250 0114x4 FH 0700 F 100 MD NPT 02250194 807 1 5 23 133 5 43 138 1 47 37 35 12 36 314 0114x4 FH 0950 F 150 MD NPT 02250194 808 1 1 2 5 03 128 5 43 138 1 74 44 4 14 48 368 0114x4 FH 1500 F 200 MD NPT 02250194 809 2 5 ...

Page 38: ...38 NOTES ...

Page 39: ...2 UNPACKING Handle carefully Check the packing list to account for all items Visually inspect for shipping damage If damaged immediately file a claim with the carrier 3 3 FEATURES Up to 235 psi 16 bar 1 4 to 3 NPT pipe sizes 16mm drain port for use with timer drain is standard Durable epoxy powder coat finish and a corrosion resistant internal coating for long service life Figure 3 1 Condensate Se...

Page 40: ...h indi cates airflow outlet 6 Check the condensate separator body mak ing sure that it is connected properly 7 Connect the system to the air supply and then check the condensate separator under pressure 3 5 1 TYPICAL INSTALLATION SETUPS WARNING Disconnect or depressurize compressed air line prior to any installation or maintenance activity Eye protection goggles or safety glasses are always recomm...

Page 41: ... head of housing Replace if necessary 4 Remove old float drain and replace float drain by loosening external nut at bottom of bowl Remove old float drain Insert new float and resecure with the new external nut 5 Clean and lubricate the threads of the body before reconnecting head 6 Connect the system to the air supply to check for any leakages NOTE Auto float drain and nut are the only repair part...

Page 42: ...15 197 RNG72x4 A CS 0060 050 TD NPT 02250193 612 1 2 60 96 215 197 RNG72x4 A CS 0120 075 TD NPT 02250193 613 3 4 120 117 5 257 222 RNG93x5 A CS 0175 100 TD NPT 02250193 614 1 175 117 5 257 222 RNG93x5 A CS 0350 150TD NPT 02250193 615 1 1 2 350 117 5 257 222 RNG93x5 B CS 0700 200 TD NPT 02250193 616 2 700 145 468 427 RNG126x2 62 B CS 1600 300 TD NPT 02250193 617 3 1600 206 573 513 RNG183x2 62 ...

Page 43: ...P coalescing of large air volumes Vacuum Freeze Drying Vacuum Out Gassing Vacuum Coating Food Processing Industrial Vacuum Processes Nailers Staplers Cement Paper Processing 4 2 MIST ELIMINATOR Removal of particles down to 0 01 micron including coalesced liquid water and oil providing a maximum remaining oil aerosol content of 0 01 ppm Increased surface area in a given volume allows low velocity s...

Page 44: ... 472 ELM 300 2 FLG 16 38 6 21 8 3 16 17 1 2 1 02250194 473 ELM 600 2 FLG 19 52 6 37 8 3 30 31 1 2 1 02250194 474 ELM 800 3 FLG 19 56 7 43 8 3 36 37 1 2 1 02250194 475 ELM 1200 3 FLG 23 52 7 38 10 3 30 31 1 2 1 02250194 476 ELM 1600 3 FLG 23 58 8 41 10 3 36 37 1 2 1 02250194 477 ELM 2100 4 FLG 25 55 9 38 14 4 30 31 1 2 1 02250194 479 ELM 2750 4 FLG 25 61 9 44 14 4 36 37 1 2 1 02250194 480 ELM 4200 ...

Page 45: ... 02250194 477 02250194 492 ELM 2750 02250194 479 02250194 493 ELM 4200 02250194 480 02250194 494 ELM 6000 02250194 481 02250194 495 ELM 8000 02250194 482 02250194 496 ELM 10000 02250194 483 02250194 497 ELM 12000 02250194 484 02250194 498 Element Model Part Number ELM 150 02250194 486 ELM 300 02250194 487 ELM 600 02250194 488 ELM 800 02250194 489 ELM 1200 02250194 490 ELM 1600 02250194 491 ELM 210...

Page 46: ...46 NOTES ...

Page 47: ...NOTES 47 ...

Page 48: ...e U S A Specifications subject to change without prior notice E11EP Always air Always there SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 219 879 5451 WWW SULLAIR COM ...

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