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Sullair 1000-DBP, User & Service Manual

The Sullair 1000-DBP product offers exceptional performance and reliability for your industrial needs. Gain valuable insights and detailed instructions with our comprehensive User & Service Manual. Easily download this essential manual for free from manualshive.com, ensuring optimized functionality and smooth operation of your Sullair 1000-DBP unit.

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DBP BLOWER PURGE HEATED DRYER

SECTION 9

82

Outlet Check Valve (8")

NOR8150WSSSV

2

2

2

 

Ourge Check Valve (2")

NSCY-200

2

2

Purge  Check  Valves  (3")

NDR150WSSSM10-3

2

2

2

2

 

Purge Chcek Valves (4")

NDR150WSSSM10-4

2

2

2

Purge Check Valves (6")

NDR150WSSSM10-6

2

2

2

2

Purge Check Valves(8")

NDR150WSSSM10-8

2

2

2

 

Purge Exhaust Solenoid Valve (1/

8")

NSC8356A001V

2

2

     

Purge Exhaust Solenoid Valve (1/

4")

NSC8320G184

  2

2

2

2

2

2

2

2

2

2

2

2

2

2

Inlet Solenoid Valve

NSC8320G184

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Repress/Cool  down  valve

NAS1000  (1/2")

1

1

1

1

Repress/Cool down valve

NAS1012B (1")

1

1

1

1

1

1

1

Repress/cool down valve

NAS1013B (1  1/2")

1

1

1

1

1

1

Gauge Pressure Snubber

NPS-25

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

1/4" Control air Tubing

NUP-44-GN

100FT 100FT 100FT 100FT 100FT 100FT 150FT 150FT 150FT 150FT 200FT 200FT 200FT 200FT 200FT 200FT 200FT

DBP Series Blower purge Dryers

02250194-366-XXX

397

399

367

368

369

370

371

372

373

374

375

376

377

378

379

380

381

Applicable Model Number 

DBP-XXXXx

0500

0650

0800

1000

1250

1500

2000

2500

3000

3500

4000

5000

6000

7000

8000

9000 10000

Part  Description 

Part  Number 

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Qty

Summary of Contents for 1000-DBP

Page 1: ...OTICE USER SERVICE MANUAL DESICCANT BLOWER PURGE REGENERATIVE DRYER DBP SERIES 800 10 000 CFM PART NUMBER KEEP FOR FUTURE REFERENCE SULLAIR CORPORATION 02250195 405 R00 The information in this manual is current as of its publication date and applies to compressor serial number and all subsequent serial numbers SBPIABIABA 0001 ...

Page 2: ...ed at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommended for maintenance contractor maintenance and service personnel For detailed course outlines schedule and cost information contact SULLAIR TRAINING DEPARTMENT 1 888 SULLAIR or 21...

Page 3: ...ERATIONAL DATA 16 3 4 PRESSURE VESSEL DESIGN AND CONSTRUCTION DATA 16 3 5 PIPE MANIFOLD DETAILS 17 3 6 ELECTRICAL DATA 17 3 7 TIME PRESSURE TEMPERATURE AND DEWPOINT SETTINGS 17 3 8 DIMENSIONS AND WEIGHT 17 3 9 FILTER MODELS SECTION 4 INSTALLATION SECTION 5 OPERATION 21 5 1 ADSORPTION 21 5 2 REGENERATION 21 5 3 COOLING 21 5 4 TIME CONTROLLED VESSEL CHANGE OVER 22 5 5 DEWPOINT CONTROLLED VESSEL CHAN...

Page 4: ...58 5 26 WD DBP 4000 60 5 27 WD DBP 5000 62 5 28 WD DBP 6000 64 5 29 WD DBP 7000 66 5 30 WD DBP 8000 68 5 31 WD DBP 9000 70 5 32 WD DBP 10000 SECTION 6 TROUBLESHOOTING SECTION 7 SYSTEM MAINTENANCE 75 7 1 WITH YOUR DRYER ONLINE 75 7 2 MONTHLY INSPECTIONS 75 7 3 QUARTERLY INSPECTIONS 75 7 4 YEARLY INSPECTIONS 75 7 5 DESICCANT CHANGE OUT 75 7 6 FILTER ELEMENT CHANGE OUT SECTION 8 TECHNICAL DESCRIPTION...

Page 5: ...TABLE OF CONTENTS SECTION 9 SPARE PARTS LIST 80 9 1 SPARE PARTS LIST ...

Page 6: ...TABLE OF CONTENTS ...

Page 7: ...and recommendations for the operation and maintenance of the equipment as given in this instruction manual Also we cannot guarantee the equipment if it has been modified operated with parts other than those originally supplied or specified in the spare parts list or if the equipment is operated at conditions other than which it was intended and designed for Consult Sullair before making any change...

Page 8: ...8 NOTES ...

Page 9: ...rial and safety regulations dealing with the operation of pressure vessels under compressed air service Also all end user safety rules for the same type of service must be adhered to The following points list some of the important factors dealing with this type of equipment Never make any structural changes to the equipment Use only original spare parts and accesso ries Never weld on any pressure ...

Page 10: ...guish fire on the dryer or in the surrounding area Danger hazard It s absolutely forbidden to operate the machine when the parts under pressure or electric panels are not in place or have been tampered with and changed Danger hazard machine level noise could be higher than 85 dBA It is mandatory to install the machine in dedicated area where people are not normally present The installator and or t...

Page 11: ...n point Operations which can be worked out by the operator of the machine if qualified 1 In designing this unit a lot of care has been devoted to the protection of the environment Dryer and relevant packaging composed of recyclable materials Energy saving design Not to spoil our commitment the user should follow the few ecological suggestions marked with this sign NOTE Text to be taken into accoun...

Page 12: ...ses or for operations leading to direct contact with foodstuff unless subject to further treatments Compressed air is a highly hazardous energy source Never work on the dryer with parts under pressure Never point the compressed air or the condensate drain jet towards anybody The user is responsible for the installation of the dryer which has to be executed on the basis of the instructions given in...

Page 13: ...ces 4 Vibration must be eliminated from the equip ment to prevent fatigue failure 5 An internal inspection must be carried out at 12 month intervals to check for pressure equipment corrosion The actual wall thick ness of the tower after corrosion should not be less than the data indicated on the chart located on the side on the tower 6 Condensate drains should be checked for operation every day to...

Page 14: ...14 NOTES ...

Page 15: ... 1000 DBP 1000 230 460 3 60 3 FLG 95x55x105 5600 1250 DBP 1250 230 460 3 60 3 FLG 110x70x109 6400 1500 DBP 1500 230 460 3 60 3 FLG 110x70x109 8200 2000 DBP 2000 230 460 3 60 3 FLG 140x75x110 9800 2500 DBP 2500 230 460 3 60 4 FLG 140x75x110 12500 3000 DBP 3000 230 460 3 60 4 FLG 140x89x120 15000 4000 DBP 4000 230 460 3 60 6 FLG 160x94x122 21000 5000 DBP 5000 230 460 3 60 6 FLG 180x94x140 27000 6000...

Page 16: ... Free from dirt oil condensation and aggressive contaminants Inlet Flow _____scfm Inlet Pressure 100 psig minimum Inlet Temperature 100 F maximum Adsorption capacity Saturated inlet air at 100 F Outlet pressure dewpoint 40 F with dry air cooling Desiccant type Activated Alumina F 200 Amount per vessel _____lbs Medium Heated Atmospheric air Nominal flow rate _____scfm Regeneration temperature 400 D...

Page 17: ... Adsorption time 240 minutes Regeneration time 240 minutes Heating time 140 minutes Cooling time 100 minutes Heater outlet temperature 350 F Regen heater sheath over temp 650 F Adsorption pressure 100 Psig minimum Dewpoint controlled changeover 40 F High Dewpoint alarm setting 32 F Width _____ inches Height _____ inches Depth _____ inches Weight Approx _____lbs Pre Filter Model _____ Pre Filter El...

Page 18: ...18 NOTES ...

Page 19: ... efficiency A good rule of thumb that governs the pipe size used is as follows Up to 10 feet long use the same size pipe as the regeneration air outlet connection Up to 20 feet long use one size bigger pipe Up to 50 feet long use two sizes bigger pipe DO NOT use plastic pipe as the exhaust temperatures may reach 300 degrees F or hotter It is important that the operating conditions listed in the Sp...

Page 20: ...20 NOTES ...

Page 21: ... air heater outlet temperature is monitored and controlled by a thermocouple and PLC Heater sheath over temperature control is provided by PLC temperature controller Type K thermocouple 5 3 COOLING The cooling process takes place in the same flow pattern as regeneration except the regeneration heater is turned off Initially a period of cooling takes place with the regeneration blower The purpose o...

Page 22: ... installation to be completed and process air to be available Prior to starting the regeneration the complete installation should be checked over to verify the following points 1 Are the connections to and from the system inlet and outlet made Are the correct size and pressure rated connections used 2 Is the correct electrical service connected to the dryer with a suitably sized Disconnect switch ...

Page 23: ...to prevent the vessel in adsorption becoming overloaded with moisture FOR PLANNED SHUTDOWNS IT IS RECOMMENDED TO COMPLETE THE REGENERATION PROCESS HEATING AND COOLING PRIOR TO STOPPING THE DRYER This ensures that the full heating and cooling cycle took place and that a fully regenerated bed will be available when the system is re started If a long shut down is planned it is recommended to remove t...

Page 24: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 24 5 9 ID DBP 500 02250195 346 ...

Page 25: ...ENCER 24 1 2 NPT BLOWER PURGE ADJUSTMENT GLOBE VALVE 25 NOT USED 26 1 POWER ON LIGHT GREEN 27 1 POWER OFF ON SWITCH 28 1 PLC DISPLAY 29 1 PLC STEP PUSH BUTTON 30 1 DEMAND CYCLE CONTROL SWITCH 31 1 DRY AIR COOLING SWITCH 32 1 COMMON ALARM LIGHT RED 33 1 ALARM RESET 34 1 HEATER TEMPERATURE CONTROLLER 35 1 HEATER HIGH TEMPERATURE CONTROLLER 36 1 TOWER SELECTOR VALVE 4 WAY 2 POS DUAL SOL 37 1 RIGHT TO...

Page 26: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 26 5 10 ID DBP 650 02250195 347 ...

Page 27: ...NTAKE FILTER SILENCER 24 1 2 NPT BLOWER PURGE ADJUSTMENT GLOBE VALVE 25 NOT USED 26 1 POWER ON LIGHT GREEN 27 1 POWER OFF ON SWITCH 28 1 PLC DISPLAY 29 1 PLC STEP PUSH BUTTON 30 1 DEMAND CYCLE CONTROL SWITCH 31 1 DRY AIR COOLING SWITCH 32 1 COMMON ALARM LIGHT RED 33 1 ALARM RESET 34 1 HEATER TEMPERATURE CONTROLLER 35 1 HEATER HIGH TEMPERATURE CONTROLLER 36 1 TOWER SELECTOR VALVE 4 WAY 2 POS DUAL S...

Page 28: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 28 5 11 ID DBP 800 1000 02250195 348 ...

Page 29: ...RY COOLING SWITCH 32 1 COMMON ALARM LIGHT RED 33 1 ALARM RESET 34 1 HEATER TEMPERATURE CONTROLLER 35 1 HEATER HIGH TEMPERATURE CONTROLLER 36 1 TOWER SELECTOR VALVE 37 1 RIGHT TOWER DEPRESSURIZATION PILOT SOLENOID 38 1 RIGHT TOWER PURGE EXHAUST PILOT SOLENOID 39 1 REPRESSURIZATION PILOT SOLENOID 40 1 LEFT TOWER PURGE EXHAUST PILOT SOLENOID 41 1 LEFT TOWER DEPRESSURIZATION PILOT SOLENOID SPECIFICATI...

Page 30: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 30 5 12 ID DBP 1250 1500 02250195 349 ...

Page 31: ...SED 26 1 POWER ON LIGHT GREEN 27 1 POWER OFF ON SWITCH 28 1 PLC DISPLAY 29 1 PLC STEP PUSH BUTTON 30 1 DEMAND CYCLE CONTROL SWITCH 31 1 DRY AIR COOLING SWITCH 32 1 COMMON ALARM LIGHT RED 33 1 ALARM RESET 34 1 HEATER TEMPERATURE CONTROLLER 35 1 HEATER HIGH TEMPERATURE CONTROLLER 36 1 TOWER SELECTOR VALVE 37 1 RIGHT TOWER DEPRESSURIZATION PILOT SOLENOID 38 1 RIGHT TOWER PURGE EXHAUST PILOT SOLENOID ...

Page 32: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 32 5 13 ID DBP 2000 02250195 350 ...

Page 33: ...TCH 28 1 PLC DISPLAY 29 1 PLC STEP PUSH BUTTON 30 1 DEMAND CYCEL CONTROL SWITCH 31 1 DRY AIR COOLING SWITCH 32 1 COMMON ALARM LIGHT RED 33 1 ALARM RESET 34 1 HEATER TEMPERATURE CONTROLLER 35 1 HEATER HIGH TEMPERATURE CONTROLLER 36 1 TOWER SELECTOR VALVE 37 1 RIGHT TOWER DEPRESSURIZATION PILOT SOLENOID 38 1 RIGHT TOWER PURGE EXHAUST PILOT SOLENOID 39 1 REPRESSURIZATION PILOT SOLENOID 40 1 LEFT TOWE...

Page 34: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 34 5 14 ID DBP 2500 3000 02250195 351 ...

Page 35: ... 1 PLC STEP PUSH BUTTON 30 1 DEMAND CYCEL CONTROL SWITCH 31 1 DRY AIR COOLING SWITCH 32 1 COMMON ALARM LIGHT RED 33 1 ALARM RESET 34 1 HEATER TEMPERATURE CONTROLLER 35 1 HEATER HIGH TEMPERATURE CONTROLLER 36 1 TOWER SELECTOR VALVE 37 1 RIGHT TOWER DEPRESSURIZATION PILOT SOLENOID 38 1 RIGHT TOWER PURGE EXHAUST PILOT SOLENOID 39 1 REPRESSURIZATION PILOT SOLENOID 40 1 LEFT TOWER PURGE EXHAUST PILOT S...

Page 36: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 36 5 15 P I 02250195 361 ...

Page 37: ... SWITCH NOT SHOWN 31 1 STEP CYCLE PUSHBUTTON FOR TROUBLESHOOTING ONLY NOT SHOWN 32 1 ALARM RESET PUSHBUTTON NOT SHOWN 33 1 COMMON ALARM LIGHT RED NOT SHOWN 34 1 TEXT DISPLAY NOT SHOWN 35 1 HEATER TEMP PURGE TEMP CONTROLLER N S 36 1 HEATER HI LIMIT MID RANGE CUTOUT TEMP CONTROLLER N S 37 NOT USED 38 NOT USED 39 NOT USED 40 1 BLOWER FILTER ELEMENT DP INDICATOR NOT SHOWN 41 1 TOWER SELECTOR VALVE 42 ...

Page 38: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 38 5 16 WD DBP 500 02250195 378 ...

Page 39: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 40: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 40 5 17 WD DBP 650 02250195 379 ...

Page 41: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 42: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 42 5 18 WD DBP 800 02250195 380 ...

Page 43: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 44: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 44 5 19 WD DBP 1000 02250195 381 ...

Page 45: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 46: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 46 5 20 WD DBP 1250 02250195 382 ...

Page 47: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 48: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 48 5 21 WD DBP 1500 02250195 383 ...

Page 49: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 50: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 50 5 22 WD DBP 2000 02250195 384 ...

Page 51: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 52: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 52 5 23 WD DBP 2500 02250195 385 ...

Page 53: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 54: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 54 5 24 WD DBP 3000 02250195 386 ...

Page 55: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 56: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 56 5 25 WD DBP 3500 02250195 387 ...

Page 57: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 58: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 58 5 26 WD DBP 4000 02250195 388 ...

Page 59: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 60: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 60 5 27 WD DBP 5000 02250195 389 ...

Page 61: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 62: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 62 5 28 WD DBP 6000 02250195 390 ...

Page 63: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 64: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 64 5 29 WD DBP 7000 02250195 391 ...

Page 65: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 66: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 66 5 30 WD DBP 8000 02250195 392 ...

Page 67: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 68: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 68 5 31 WD DBP 9000 02250195 393 ...

Page 69: ...ouple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressur...

Page 70: ...DBP BLOWER PURGE HEATED DRYER SECTION 5 70 5 32 WD DBP 10000 02250195 394 ...

Page 71: ...couple Wire Positive K Type Thermocouple Wire Negative Yellow Ground Wire Color Green 2 A C and D C to have Separate Ground Points 3 A C and D C to have Separate Terminal Strips 4 In the event of a pressure switch failure and a new pressure switch is not available a jumper wire can be placed temporarily between terminal 46 and 43 This will bypass the pressure switch logic when the defective pressu...

Page 72: ...72 NOTES ...

Page 73: ...load to see if it is defective Check the operating conditions to see if the motor is operating overloaded as a result of a problem with the blower or motor bearing etc Vessel 1 De pressurization failure The depressurization valve did not open Check the solenoid valves for correct operation Check the valve actuator for correct operation Vessel did not depressurize Check if the depressurization muff...

Page 74: ...essure during regeneration Compressor not running Check compressor for operation System manual inlet isolation valve closed Check all manual valves upstream of the dryer and open as required Regeneration heater sheath over temperature failure Defective or open circuit thermocouple Replace the thermocouple Low or no regeneration blower flow Check the regeneration blower motor motor overloads and in...

Page 75: ... shaft seals on all ball valves Dismantle the double acting pneumatic actuators Inspect internal components for visual signs of wear and replace parts as necessary Dismantle and inspect solenoid valve inter nal components for visual signs of wear Replace parts as necessary Check the function of all temperature con trols 7 5 DESICCANT CHANGE OUT Depending on the air quality and service conditions t...

Page 76: ...76 NOTES ...

Page 77: ...provide sheath over temperature protection 8 4 VALVES Inlet valves are Piston type Bronze valves dryers up to 650 CFM and High performance Butterfly valves for 800 CFM and up are used for tower switching and are equipped with a Normally open pneumatic actuator Purge Exhaust valves are piston type up to 650 CFM and high performance butterfly valve 800 CFM Valves are equipped with Spring Load Normal...

Page 78: ...78 NOTES ...

Page 79: ...Section 9 79 DBP BLOWER PURGE HEATED DRYER SPARE PARTS LIST ...

Page 80: ...W1P 1FQD R 120V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 pressure switch 2 10 N3460K21 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pressure switch6 30 N3460K41 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Pressure switch 20 120 N3460K61 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Temperature controller NETR 9300 411111 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Control Transformer N 250VA 480X120 1 1 1 1 1 1 1 1 1 Control Transformer N 500VA 4...

Page 81: ... 8 N400800 11000166 2 2 2 Purge Exhaust Mufflers 1 2 NM05 2 2 Purge Exhaust Mufflers 3 4 NM07 2 2 Purge Exhaust Mufflers 1 NM10 2 2 2 Purge Exhaust Mufflers 1 5 NM15 2 2 2 2 2 2 2 Purge Exhaust Mufflers 2 NM20 2 2 Purge Exhaust Mufflers 3 NM30 Air Inlet Valve 2 Angle N O N8290A035 2 2 1 1 Air Inlet Valve 3 N40030011001066 2 2 2 2 2 2 2 2 2 Air Inlet valve 4 N40040011001066 2 2 2 2 2 Air Inlet valv...

Page 82: ...2 2 Repress Cool down valve NAS1000 1 2 1 1 1 1 Repress Cool down valve NAS1012B 1 1 1 1 1 1 1 1 Repress cool down valve NAS1013B 1 1 2 1 1 1 1 1 1 Gauge Pressure Snubber NPS 25 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 4 Control air Tubing NUP 44 GN 100FT 100FT 100FT 100FT 100FT 100FT 150FT 150FT 150FT 150FT 200FT 200FT 200FT 200FT 200FT 200FT 200FT DBP Series Blower purge Dryers 02250194 366 XXX 397 3...

Page 83: ...NOTES 83 ...

Page 84: ...e U S A Specifications subject to change without prior notice E11EP Always air Always there SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 219 879 5451 WWW SULLAIR COM ...

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