Sullair 02250201-297 R01 User Manual Download

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PRODUCT USER MANUAL

SECTION 2

2.20 MAINTENANCE

2.20.1 M

AINTENANCE

NGINEER

ECHNICIAN

1. Maintenance and repairs should only be per-

formed when the air dryer is shut down and

depressurized and when the main power

switch is turned OFF.

2. Use only the appropriate tools for mainte-

nance and repair.

3. Before dismantling any part that has been

pressurized, disconnect the pressure

sources and depressurize the system com-

pletely. Shut off all valves and isolate the

dryer.

4. Proceed carefully during maintenance and

repair. Prevent dirt from entering by covering

parts and orifices with a clean cloth, paper or

tape.

5. Receiver tanks should never be welded or

modified in any way.

6. Never leave tools, loose parts or cleaning

rags in or on the air dryer.

7. Before connecting the dryer back online,

check the setting of the control and safety

devices as well as the pressure and the tem-

perature of the compressed air circuit.

8. For dryers with water-cooled condensers—

End caps of water condenser can be disas-

sembled for cleaning with help of a water jet.

2.20.2 M

AINTENANCE

THE

USER

1. Keep the dryer clean.

2. In case of more than 4 pounds of refrigerant,

the dryer should be regularly checked to be

leak free by qualified refrigerant engineer.

Refer to section “Environmental protection”

of this manual.

3. Every six months - check the correct opera-

tion of the condenser drain trap. Replace

timer or solenoid valve in case of clogging or

malfunctioning.

4. Every six months - check and clean the drain

strainer by undoing the access screw and

rinsing the filter with tap water to remove the

trapped dirt from the inside.

5. Every month clean the air condenser with a

brush or compressed air as soon as it’s dirty

or clogged. Take extra care not to bend the

fins of the condenser heat exchanger.

6. Check the troubleshooting list in case of

maintenance issues.

7. Check operating pressures, temperatures

and time settings after maintenance. If oper-

ating and safety devices function properly,

the air dryer may be used.

8. For water-cooled condensers—Use only

clean water when cleaning the condenser.

Water should be jet-streamed from the outlet

side to the inlet side.

Table 2-1: Recommended Maintenance

Recommended Maintenance Activity

Weekly

Monthly

Semi-

Annual

Air Condenser Cleaning

Water condenser cleaning

Replacement of Filter Element

Refrigerant Gas Leak

(for dryers containing more then 4 lb / 1.49 kg of gas)

Refrigerant Gas Leak

(for dryers containing more then 66 lb / 24.63 kg of gas)

Drain control

Cleaning drain strainer inside drain ball valve

Cleaning or replacing drain membrane valve

(250CFM / 7.08 CMM and larger models)

Monitoring working conditions

Summary of Contents for 02250201-297 R01

Page 1: ...ment will VOID its warranty WARRANTY NOTICE USER MANUAL REFRIGERATED DRYERS RD DIGITAL CYCLING PART NUMBER KEEP FOR FUTURE REFERENCE COPYRIGHT 2012 SULLAIR 02250201 297 R01 The information in this manual is current as of its publication date and applies to dryer serial number RD 0711SA0263 ...

Page 2: ... located at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation These seminars are recommended for maintenance contractor maintenance and service personnel For detailed course outlines schedule and cost information contact SULLAIR TRAINING DEPARTMENT 1 888 SULLAIR...

Page 3: ... 9 PRODUCT DESCRIPTION 11 2 10 PRODUCT FEATURES 12 2 11 PRINCIPLE OF OPERATION 13 2 12 COMPRESSED AIR HEAT EXCHANGER 14 2 13 PIPE CONNECTION REQUIREMENTS 14 2 14 ELECTRICAL CONNECTION REQUIREMENTS 14 2 15 OPERATING PRECAUTIONS 14 2 16 INSTALLATION 16 2 17 STEPS TO UNDERTAKE BEFORE OPERATING 16 2 18 OPERATING PROCEDURES 17 2 19 STARTUP AND SHUT DOWN PROCEDURE 18 2 20 MAINTENANCE 19 2 21 TROUBLESHOO...

Page 4: ...PARE PARTS RD3000 WATER COOLED 76 4 19 ED SPARE PARTS RD3800 AIR COOLED 78 4 20 ED SPARE PARTS RD3800 WATER COOLED 80 4 21 ED SPARE PARTS RD5000 AIR COOLED 82 4 22 ED SPARE PARTS RD5000 WATER COOLED 84 4 23 ED SPARE PARTS RD6000 AIR COOLED 86 4 24 ED SPARE PARTS RD6000 WATER COOLED 88 4 25 ID RD400 90 4 26 ID RD500 850 92 4 27 ID RD1000 1200 94 4 28 ID RD1600 2000 96 4 29 ID RD2400 98 4 30 ID RD30...

Page 5: ...00 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 460 3 60 W 400 3 50 W 140 4 45 CONTROL CIRCUIT RD400 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 142 4 46 POWER CIRCUIT RD400 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 ...

Page 6: ...TABLE OF CONTENTS ...

Page 7: ...Operation Manual The dryer is only to be operated serviced and repaired by trained personnel who are familiar with this type of equipment and understand fully its operation and any potential dangers 1 1 SAFETY INFORMATION The end user and operator must observe all National State and Local industrial and safety regulations dealing with the operation of pressure vessels under compressed air service ...

Page 8: ...8 NOTES ...

Page 9: ...Air pre cooler re heater Heat Exchanger Air to Refrigerant high efficiency Heat Exchanger Integrated Separator located at the coldest point to maximize moisture extraction heats up the exiting air thereby eliminating the chances of freezing even in relatively cooler ambient conditions Warm dry air will not affect the piping nor the tools and the result is extended tool life In addition application...

Page 10: ...e tampered with These pro tective items have been designed and installed on this dryer for your safety 3 Do not operate the dryer at pressures tem peratures of flow other than the ones men tioned on the data label 2 5 RECEIVING AND INSPECTION Sullair dryers are factory tested prior to shipment However during shipment there are chances that the dryer was mishandled or certain parts were broken or m...

Page 11: ...ining aggressive contaminants Please contact your factory representative for further questions on this issue This dryer has been designed for indoor operation only The minimum and maximum values stated must be observed as well as the safety precautions described in this manual 2 10 PRODUCT FEATURES 2 10 1 REFRIGERANT COMPRESSOR The refrigerant compressor is fully hermetically sealed and requires n...

Page 12: ...ressed air 3 An integral separator that separates the moisture from the air stream at the coldest point Maximum condensation of moisture occurs at the coldest point and it is at that exact junction that the moisture is removed and drained 2 10 9 DEW POINT INDICATOR The Dew point indicator is a standard on all dryer models and is located in the control panel and provides an idea for the pressure de...

Page 13: ...essor and the cycle carries on In order to keep the evaporation pressure steady and maintain the refrigerant temperature in the heat exchanger a hot gas by pass valve injects hot gaseous refrigerant into the low pressure refrigerant circuit 2 12 COMPRESSED AIR HEAT EXCHANGER 1 The saturated hot compressed air flows into the air air heat exchanger where it is pre cooled by the out going chilled air...

Page 14: ...obtain all permits and inspections required for the work and shall pay all costs and fees thereof 2 15 OPERATING PRECAUTIONS This dryer has been thoroughly tested packaged and inspected prior to shipment Nevertheless the unit could be damaged during transportation check the integrity of the dryer during first start up and monitor operation during the first hours of operation Qualified personnel mu...

Page 15: ...in line particulate filter before the dryer to protect it against dirt and possible clog ging of heat exchanger Install an After filter coalescing filter that can act as a backup during short periods when the by pass valve is open to perform maintenance on the dryer Contact your Sullair representative dealer for suitable filters 5 Water Filter For dryers with water cooled condensers a water filter...

Page 16: ...installed is closed and the dryer is isolated 5 Ensure that the manual valve of the conden sate drain circuit is open 6 Remove any packaging and other material which could obstruct the area around the dryer 7 Activate the mains switch 8 Turn on the main switch pos 1 on the con trol panel 9 Check that the mains power light of the ON OFF button is ON 10 Wait at least two hours before starting the dr...

Page 17: ...le ON OFF on RD series The dryer must remain ON during the full usage period of the compressed air even if the air compressor works intermittently WARNING For short periods of inactivity max 2 3 days we recommend that power is main tained to the dryer and the control panel Otherwise before re starting the dryer it is necessary to wait at least 2 3 hours for the compressor crankcase heater to heat ...

Page 18: ...nt engineer Refer to section Environmental protection of this manual 3 Every six months check the correct opera tion of the condenser drain trap Replace timer or solenoid valve in case of clogging or malfunctioning 4 Every six months check and clean the drain strainer by undoing the access screw and rinsing the filter with tap water to remove the trapped dirt from the inside 5 Every month clean th...

Page 19: ...e Be sure that dryer is working in temperatures lower than the design conditions Designed conditions and correction fac tors are described in this man ual A high ambient temperature may cause the refrigerant system to operate at higher than normal pressures Results will be higher than normal evaporator tempera ture Important adequate air cir culation around the dryer and proper ventilation in the ...

Page 20: ...ld be wired into the refrigerant compressor circuit See wiring diagrams in this manual One electrical protection has tripped Reset the protection or replace the blown fuse The dryer is protected against high amp draw by fuse and or overload relay that can trip in case of need Reset or replace fuse once but do not persist if it trips again request assistance from a qualified refrigeration con tract...

Page 21: ... assisted drain have to be checked or replaced every 6 months Bypass system is open Check the valves Important Bypass piping should be installed around the dryer so the dryer can be isolated for ser vice without shutting down the air supply During dryer operation valves must be set so all air goes into the system Check tightness of the bypass system Free moisture remains in pipe lines Blow out the...

Page 22: ...passage and reduce refrigerant capacity causing water downstream Fins should be periodically checked and cleaned Shortage of refrigerant Fix the leak and add a charge of refrigerant Loss of refrigerant will cause improper functioning A qualified refrigeration specialist should perform the necessary repairs or factory should be contacted if the unit is in warranty Refrigeration system is not functi...

Page 23: ...ian Clogged heat exchanger Clean heat exchanger with a reverse air flow Dryer are supposed to be used with compressed air free of any aggressive contaminants Some contamination may require extra maintenance of the heat exchanger Contact your Sullair Distributor The unit will not run or cycles off and on Line disconnect switch is open Close the start or disconnect switch If the dryer is not operati...

Page 24: ...ld guar antee a low enough ambient tem perature Clogged condenser fins Clear fins of all obstructions The clogged fins in the con denser will restrict the air pas sage and reduce the refrigeration capacity causing high tempera ture in the evaporator Fins should be periodically checked and cleaned Shortage of refrigerant Fix the leak and add a charge of refrigerant Loss of refrigerant will cause im...

Page 25: ...mit of the Ambient air temperature Dryer room temperature 0 32 25 77 10 Ambient Temperature High Alarm Setpoint The top limit of the Ambient air temperature Dryer room temperature 55 131 11 Exchanger Temp ECO Start Setpoint Dryer stops automatically when the evaporation temperature goes below that temperature 2 36 12 Exchanger Temp ECO End Setpoint Dryer starts automatically when the evaporation t...

Page 26: ...161 700 3 1 3 45 3 NPT M Non Cycling 230 3 60 850 RD 0850 230 60 A 02250193 852 RD 0850 230 60 W 02250193 862 850 2 4 3 53 3 NPT M Non Cycling 460 3 60 850 RD 0850 460 60 A 02250193 984 RD 0850 460 60 W 02250194 108 850 2 4 3 53 3 NPT M Non Cycling 575 3 60 850 RD 0850 575 60 A 02250194 139 RD 0850 575 60 W 02250194 162 850 2 4 3 53 3 NPT M Non Cycling 575 3 60 1000 RD 1000 575 60 A 02250194 140 R...

Page 27: ... Conditions AIR COOLED MODEL REF SULLAIR PART WATER COOLED MODEL REF SULLAIR PART Rated Flow 1 Pressure Drop Absorbe d Power Port Size scfm psid kW in Non Cycling 400 3 50 400 RD 0400 400 50 A 02250193 917 400 3 4 1 92 2 NPT F Non Cycling 400 3 50 500 RD 0500 400 50 A 02250193 918 500 3 9 2 35 2 NPT F Non Cycling 400 3 50 700 RD 0700 400 50 A 02250193 919 RD 0700 400 50 W 02250193 947 700 2 5 3 45...

Page 28: ...0 A 02250193 851 RD 0700 230 3 60 W 02250193 861 700 3 1 3 92 3 NPT 31 9 810 58 9 1495 45 9 1166 1056 480 Non Cycling 460 3 60 700 RD 0700 460 3 60 A 02250193 983 RD 0700 460 3 60 W 02250194 107 700 3 1 3 88 3 NPT 31 9 810 58 9 1495 45 9 1166 1056 480 Non Cycling 575 3 60 700 RD 0700 575 3 60 A 02250194 138 RD 0700 575 3 60 W 02250194 161 700 3 1 3 7 3 NPT 31 9 810 58 9 1495 45 9 1166 1056 480 Non...

Page 29: ... RD 5000 575 3 60 A 02250194 147 RD 5000 575 3 60 W 02250194 170 5000 3 5 18 8 FLG 45 9 1166 79 9 2030 110 3 2800 2420 1100 Non Cycling 460 3 60 6000 RD 6000 460 3 60 A 02250193 994 RD 6000 460 3 60 W 02250194 119 6000 3 5 22 27 8 FLG 45 9 1166 79 9 2030 118 1 3000 2750 1250 Non Cycling 575 3 60 6000 RD 6000 575 3 60 A 02250194 148 RD 6000 575 3 60 W 02250194 171 6000 3 5 22 27 8 FLG 45 9 1166 79 ...

Page 30: ...0 3800 RD 3800 400 3 50 A 02250193 927 RD 3800 400 3 50 W 02250193 956 3800 2 8 14 62 6 FLG 45 9 1166 79 9 2030 110 3 2800 2409 1095 Non Cycling 400 3 50 5000 RD 5000 400 3 50 A 02250193 928 RD 5000 400 3 50 W 02250193 958 5000 3 5 18 78 8 FLG 45 9 1166 79 9 2030 110 3 2800 2420 1100 Non Cycling 400 3 50 6000 RD 6000 400 3 50 A 02250193 929 RD 6000 400 3 50 W 02250193 959 6000 3 5 22 27 8 FLG 45 9...

Page 31: ...ocol is used for communication The front panel of the controller contains a four line 20 character LCD display and 10 buttons that are used in configuration and manual control operations The dimensions of the controller are 3 8 x 7 6 in 96 x 192 mm front panel with a depth of 4 3 in 110 mm The panel cutout should be 3 5 x 7 2 in 90x185 mm The operating voltage of the controller is 20 60V AC or 20 ...

Page 32: ...re channels are measured by the controller but can not be monitored and sensor break for these channels has no effect on the operation of the controller TERMINALS IN THE MIDDLE ROW These terminals are used for digital outputs and digital inputs The names and the functions in the order of the terminal numbers are given in the following table 02 01 08 03 04 05 06 07 01 Inlet Air Temperature 02 Excha...

Page 33: ...ally pressing button display other info related to the dryer in 8 different screens While one screen is displayed pressing button reverts to the normal operation screen The views of the screens in sequence of the appearance are shown below 13 D OUTPUT 8 Alarm Output Horn 14 15 COMM For D INPUTS 16 COMM For D INPUTS 17 COMM For D INPUTS 18 D INPUT 1 Remote Start Press and Release 19 D INPUT 2 Remot...

Page 34: ... 18 C AMBIENT TEMPERATURE 19 C AUXILIARY TEMP 18 C COMPRESSOR OK FAN MOTOR OK PHASE SEQUENCE OK REMOTE CONTROL OK TOTAL TIME 22 2 ECO TIME 8 1 RUN TIME 22 2 FILTER TIME 22 2 1 REMOTE DISABLE 2 INLET AIR TEMP HI 3 EXCH TEMP LO 4 COMPRESSOR FAULT DATE 22 03 10 TIME 12 30 45 DAY MONDAY D INPUT1 LLLLLLLL D INPUT2 LLLLLLLL D OUTPUT LLLHHLLL ...

Page 35: ...tates respectively In order to start the dryer all the temperatures except the exchanger temperature must be between their low and high limits The low pressure line temperature can be HIGH Digital inputs 3 to 8 should not be activated If this is not the case instead of READY message DISABLED message is displayed in the normal operation screen When the dryer is started the normal operation screen i...

Page 36: ...meters Page The factory setting of the security code is 10 The Configuration Pages and the parameters in the configuration pages are given below GENERAL PARAMETERS PAGE 1 Language 2 Communication Address 3 Baud Rate 4 Parity 5 Message Text 6 Security Code TEMPERATURE SET POINTS PAGE FACTORY SETTINGS 1 Inlet Air Temp Low Alarm Setpoint 32 F 0 C 2 Inlet Air Temp High Alarm Setpoint 131 F 55 C 3 Exch...

Page 37: ...Temp Cal Channel 1 4 1 RT Cal 390 ohm 5 2 RT Cal 390 ohm 6 3 RT Cal 390 ohm 7 4 RT Cal 390 ohm 8 5 RT Cal 390 ohm 9 6 RT Cal 390 ohm 10 7 RT Cal 390 ohm 11 8 RT Cal 390 ohm The 7th and 8th Parameters in the Time Parameters Page Filter Change Period and Maintenance Period and all the parameters in Calibration Page can not be edited unless the Digital Input 10 is activated Configuration Enable While...

Page 38: ...38 NOTES ...

Page 39: ...Section 4 39 TECHNICAL DRAWINGS ...

Page 40: ...SECTION 4 40 4 1 ED SPARE PARTS RD400 AIR COOLED 02250196 586 R03 ...

Page 41: ...5 SEE REF TABLE COMPRESSOR OVERLOAD PROTECTOR 1 36 M FOP 0850 230 3 60 A FAN OVERLOAD PROTECTOR 1 37 M SNS 6000 SENSOR PROBE 6 38 M DBV 6000 DRAIN BALL VALVE 1 39 M EHH 0850 ELBOW FOR HEAT EXCHANGER HOSE 4 40 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 41 M CLP 1200 DRYER CLAMP 1 42 M BPC 1000 BY PASS CLAMP 1 43 M CCP 6000 CONDUIT FOR CONTROL PANEL 18 44 M CCB 0400 CONDUIT FOR CONTROL BOX 1 45 ...

Page 42: ...SECTION 4 42 4 2 ED SPARE PARTS RD500 AIR COOLED 02250196 588 R03 ...

Page 43: ... 230 3 60 FAN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 1 40 M EHH 0850 ELBOW FOR HEAT EXCHANGER HOSE 6 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 42 M CLP 1200 DRYER CLAMP 1 43 M BPC 1000 BY PASS CLAMP 1 44 M CCP 6000 CONDUIT FOR CONTROL PANEL 18 45 M CCB 1600 CONDUIT FOR CONTROL BOX 1 46 SEE REF TABLE KIT FOR ELECTRICAL PANEL 1 47 M FHL 6000 LOW VOLT...

Page 44: ...SECTION 4 44 4 3 ED SPARE PARTS RD700 AIR COOLED 02250196 590 R3 ...

Page 45: ... 6 39 M DBV 6000 DRAIN BALL VALVE 1 40 M EHH 0850 ELBOW FOR HEAT EXCHANGER HOSE 6 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 42 M CLP 1200 DRYER CLAMP 1 43 M BPC 1000 BY PASS CLAMP 1 44 M CCP 6000 CONDUIT FOR CONTROL PANEL 18 45 M CCB 1600 CONDUIT FOR CONTROL BOX 1 46 SEE REF TABLE KIT FOR ELECTRICAL PANEL 1 47 M FHL 6000 LOW VOLTAGE FUSE HOLDER 2 48 M FHH 6000 HIGH VOLTAGE FUSE HOLDER 5 49...

Page 46: ...SECTION 4 46 4 4 ED SPARE PARTS RD700 WATER COOLED 02250196 618 R03 ...

Page 47: ...F 0850 WATER VALVE 2 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 1 37 M EHH 0850 ELBOW FOR HEAT EXCHANGER HOSE 6 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 M CLP 1200 DRYER CLAMP 1 40 M BPC 1000 BY PASS CLAMP 1 41 M CCP 6000 CONDUIT FOR CONTROL PANEL 18 42 M CCB 1600 CONDUIT FOR CONTROL BOX 1 43 SEE REF TABLE KIT FOR ELECTRICAL PANEL 1 44 M FHL 6000 LOW VOLTAGE FUSE HOLDE...

Page 48: ...SECTION 4 48 4 5 ED SPARE PARTS RD850 AIR COOLED 02250196 591 R03 ...

Page 49: ...AN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 1 40 M EHH 0850 ELBOW FOR HEAT EXCHANGER HOSE 8 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 42 M CLP 1200 DRYER CLAMP 1 43 M BPC 1000 BY PASS CLAMP 1 44 M CCP 6000 CONDUIT FOR CONTROL PANEL 18 45 M CCB 1600 CONDUIT FOR CONTROL BOX 1 46 SEE REF TABLE KIT FOR ELECTRICAL PANEL 1 47 M FHL 6000 LOW VOLTAGE FUSE HO...

Page 50: ...SECTION 4 50 4 6 ED SPARE PARTS RD850 WATER COOLED 02250196 619 R03 ...

Page 51: ...ATER VALVE 2 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 1 37 M EHH 0850 ELBOW FOR HEAT EXCHANGER HOSE 8 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 M CLP 1200 DRYER CLAMP 1 40 M BPC 1000 BY PASS CLAMP 1 41 M CCP 6000 CONDUIT FOR CONTROL PANEL 18 42 M CCB 1600 CONDUIT FOR CONTROL BOX 1 43 SEE REF TABLE KIT FOR ELECTRICAL PANEL 1 44 M FHL 6000 LOW VOLTAGE FUSE HOLDER 2 45 M...

Page 52: ...SECTION 4 52 4 7 ED SPARE PARTS RD1000 AIR COOLED 02250196 592 R03 ...

Page 53: ...YPE 2 16 32 M TRF 6000 TRANSFORMER 1 33 M PPR 6000 PHASE PROTECTION RELAY 1 34 M CNT 1200 CONTACTOR 1 35 M FCN 1200 FAN CONTACTOR 1 36 M COP 1200 COMPRESSOR OVERLOAD PROTECTOR 1 37 M FOP 1200 FAN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 1 40 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 6 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 42 M CLP 1200 DRYER CLAMP...

Page 54: ...SECTION 4 54 4 8 ED SPARE PARTS RD1000 WATER COOLED 02250196 620 R03 ...

Page 55: ...CAGE NUT AND SCREW 29 29 M SCR 6000 SCREW TYPE 2 16 30 M TRF 6000 TRANSFORMER 1 31 M PPR 6000 PHASE PROTECTION RELAY 1 32 M CNT 1200 CONTACTOR 1 33 M COP 1200 COMPRESSOR OVERLOAD PROTECTOR 1 34 M WVF 1200 WATER VALVE 1 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 1 37 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 2 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 M CLP 1200 DRYER CLA...

Page 56: ...SECTION 4 56 4 9 ED SPARE PARTS RD1200 AIR COOLED 02250196 593 R03 ...

Page 57: ...TYPE 2 16 32 M TRF 6000 TRANSFORMER 1 33 M PPR 6000 PHASE PROTECTION RELAY 1 34 M CNT 1200 CONTACTOR 1 35 M FCN 1200 FAN CONTACTOR 2 36 M COP 1200 COMPRESSOR OVERLOAD PROTECTOR 1 37 M FOP 1200 FAN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 1 40 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 2 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 42 M CLP 1200 DRYER CLAM...

Page 58: ...SECTION 4 58 4 10 ED SPARE PARTS RD1200 WATER COOLED 02250196 621 R03 ...

Page 59: ...0 CAGE NUT AND SCREW 29 29 M SCR 6000 SCREW TYPE 2 16 30 M TRF 6000 TRANSFORMER 1 31 M PPR 6000 PHASE PROTECTION RELAY 1 32 M CNT 1200 CONTACTOR 1 33 M COP 1200 COMPRESSOR OVERLOAD PROTECTOR 1 34 M WVF 1200 WATER VALVE 1 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 1 37 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 3 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 M CLP 1200 DRYER C...

Page 60: ...SECTION 4 60 4 11 ED SPARE PARTS RD1600 AIR COOLED 02250196 594 R03 ...

Page 61: ...W 44 31 M SCR 6000 SCREW TYPE 2 16 32 M TRF 6000 TRANSFORMER 1 33 M PPR 6000 PHASE PROTECTION RELAY 1 34 M CNT 1600 CONTACTOR 1 35 M FCN 6000 FAN CONTACTOR 2 36 M COP 1600 COMPRESSOR OVERLOAD PROTECTOR 1 37 M FOP 2400 FAN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 5 40 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 4 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1...

Page 62: ...SECTION 4 62 4 12 ED SPARE PARTS RD1600 WATER COOLED 02250196 622 R03 ...

Page 63: ...ER 28 28 M NUT 6000 CAGE NUT AND SCREW 44 29 M SCR 6000 SCREW TYPE 2 16 30 M TRF 6000 TRANSFORMER 1 31 M PPR 6000 PHASE PROTECTION RELAY 1 32 M CNT 1600 CONTACTOR 1 33 M COP 1600 COMPRESSOR OVERLOAD PROTECTOR 1 34 M WVF 3800 WATER VALVE 1 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 5 37 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 4 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 ...

Page 64: ...SECTION 4 64 4 13 ED SPARE PARTS RD2000 AIR COOLED 02250196 595 R03 ...

Page 65: ...W 44 31 M SCR 6000 SCREW TYPE 2 16 32 M TRF 6000 TRANSFORMER 1 33 M PPR 6000 PHASE PROTECTION RELAY 1 34 M CNT 2400 CONTACTOR 1 35 M FCN 6000 FAN CONTACTOR 2 36 M COP 2400 COMPRESSOR OVERLOAD PROTECTOR 1 37 M FOP 2400 FAN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 5 40 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 4 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1...

Page 66: ...SECTION 4 66 4 14 ED SPARE PARTS RD2000 WATER COOLED 02250196 623 R03 ...

Page 67: ... 28 28 M NUT 6000 CAGE NUT AND SCREW 44 29 M SCR 6000 SCREW TYPE 2 16 30 M TRF 6000 TRANSFORMER 1 31 M PPR 6000 PHASE PROTECTION RELAY 1 32 M CNT 2400 CONTACTOR 1 33 M COP 2400 COMPRESSOR OVERLOAD PROTECTOR 1 34 M WVF 3800 WATER VALVE 1 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 5 37 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 4 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 M ...

Page 68: ...SECTION 4 68 4 15 ED SPARE PARTS RD2400 AIR COOLED 02250196 596 R03 ...

Page 69: ... 60 31 M SCR 6000 SCREW TYPE 2 16 32 M TRF 6000 TRANSFORMER 1 33 M PPR 6000 PHASE PROTECTION RELAY 1 34 M CNT 2400 CONTACTOR 1 35 M FCN 6000 FAN CONTACTOR 2 36 M COP 2400 COMPRESSOR OVERLOAD PROTECTOR 1 37 M FOP 2400 FAN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 6 40 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 10 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1...

Page 70: ...SECTION 4 70 4 16 ED SPARE PARTS RD2400 WATER COOLED 02250196 624 R03 ...

Page 71: ...R 40 28 M NUT 6000 CAGE NUT AND SCREW 60 29 M SCR 6000 SCREW TYPE 2 16 30 M TRF 6000 TRANSFORMER 1 31 M PPR 6000 PHASE PROTECTION RELAY 1 32 M CNT 2400 CONTACTOR 1 33 M COP 2400 COMPRESSOR OVERLOAD PROTECTOR 1 34 M WVF 3800 WATER VALVE 1 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 6 37 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 10 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 ...

Page 72: ...SECTION 4 72 4 17 ED SPARE PARTS RD3000 AIR COOLED 02250196 597 R03 ...

Page 73: ... 60 31 M SCR 6000 SCREW TYPE 2 16 32 M TRF 6000 TRANSFORMER 1 33 M PPR 6000 PHASE PROTECTION RELAY 1 34 M CNT 3000 CONTACTOR 1 35 M FCN 6000 FAN CONTACTOR 2 36 M COP 3000 COMPRESSOR OVERLOAD PROTECTOR 1 37 M FOP 6000 FAN OVERLOAD PROTECTOR 2 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 6 40 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 12 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1...

Page 74: ...SECTION 4 74 4 18 ED SPARE PARTS RD3000 WATER COOLED 02250196 625 R03 ...

Page 75: ...R 44 28 M NUT 6000 CAGE NUT AND SCREW 60 29 M SCR 6000 SCREW TYPE 2 16 30 M TRF 6000 TRANSFORMER 1 31 M PPR 6000 PHASE PROTECTION RELAY 1 32 M CNT 3000 CONTACTOR 1 33 M COP 3000 COMPRESSOR OVERLOAD PROTECTOR 1 34 M WVF 3800 WATER VALVE 1 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 7 37 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 12 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 39 ...

Page 76: ...SECTION 4 76 4 19 ED SPARE PARTS RD3800 AIR COOLED 02250196 598 R03 ...

Page 77: ...EW 56 31 M SCR 6000 SCREW TYPE 2 16 32 M TRF 6000 TRANSFORMER 1 33 M PPR 6000 PHASE PROTECTION RELAY 1 34 M CNT 5000 CONTACTOR 1 35 M FCN 6000 FAN CONTACTOR 4 36 M COP 3800 COMPRESSOR OVERLOAD PROTECTOR 1 37 M FOP 6000 FAN OVERLOAD PROTECTOR 4 38 M SNS 6000 SENSOR PROBE 6 39 M DBV 6000 DRAIN BALL VALVE 7 40 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 12 41 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY...

Page 78: ...SECTION 4 78 4 20 ED SPARE PARTS RD3800 WATER COOLED 02250196 626 R03 ...

Page 79: ...NER 40 28 M NUT 6000 CAGE NUT AND SCREW 56 29 M SCR 6000 SCREW TYPE 2 16 30 M TRF 6000 TRANSFORMER 1 31 M PPR 6000 PHASE PROTECTION RELAY 1 32 M CNT 5000 CONTACTOR 1 33 M COP 3800 COMPRESSOR OVERLOAD PROTECTOR 1 34 M WVF 3800 WATER VALVE 1 35 M SNS 6000 SENSOR PROBE 6 36 M DBV 6000 DRAIN BALL VALVE 7 37 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 12 38 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 3...

Page 80: ...SECTION 4 80 4 21 ED SPARE PARTS RD5000 AIR COOLED 02250196 599 R03 ...

Page 81: ... 32 M SCR 6000 SCREW TYPE 2 16 33 M TRF 6000 TRANSFORMER 1 34 M PPR 6000 PHASE PROTECTION RELAY 1 35 M CNT 5000 CONTACTOR 1 36 M FCN 6000 FAN CONTACTOR 4 37 M COP 5000 COMPRESSOR OVERLOAD PROTECTOR 1 38 M FOP 6000 FAN OVERLOAD PROTECTOR 4 39 M SNS 6000 SENSOR PROBE 6 40 M DBV 6000 DRAIN BALL VALVE 8 41 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 14 42 M TSC 6000 T CONNECTION FOR SWITCH CAPILLARY 1 43...

Page 82: ...SECTION 4 82 4 22 ED SPARE PARTS RD5000 WATER COOLED 02250196 627 R03 ...

Page 83: ...S 6000 CABINET FASTENER 48 29 M NUT 6000 CAGE NUT AND SCREW 64 30 M SCR 6000 SCREW TYPE 2 16 31 M TRF 6000 TRANSFORMER 1 32 M PPR 6000 PHASE PROTECTION RELAY 1 33 M CNT 5000 CONTACTOR 1 34 M COP 5000 COMPRESSOR OVERLOAD PROTECTOR 2 35 M WVF 5000 WATER VALVE 1 36 M SNS 6000 SENSOR PROBE 6 37 M DBV 6000 DRAIN BALL VALVE 8 38 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 14 39 M TSC 6000 T CONNECTION FOR ...

Page 84: ...SECTION 4 84 4 23 ED SPARE PARTS RD6000 AIR COOLED 02250196 600 R03 ...

Page 85: ...CAGE NUT AND SCREW 64 32 M SCR 6000 SCREW TYPE 2 16 33 M TRF 6000 TRANSFORMER 2 34 M PPR 6000 PHASE PROTECTION RELAY 1 35 M CNT 6000 CONTACTOR 1 36 M FCN 6000 FAN CONTACTOR 6 37 M COP 6000 COMPRESSOR OVERLOAD PROTECTOR 1 38 M FOP 60000 FAN OVERLOAD PROTECTOR 6 39 M SNS 6000 SENSOR PROBE 6 40 M DBV 6000 DRAIN BALL VALVE 10 41 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 18 42 M TSC 6000 T CONNECTION FO...

Page 86: ...SECTION 4 86 4 24 ED SPARE PARTS RD6000 WATER COOLED 02250196 628 R03 ...

Page 87: ... M FAS 6000 CABINET FASTENER 48 29 M NUT 6000 CAGE NUTS 64 30 M SCR 6000 SCREWS 16 31 SEE REF TABLE TRANSFORMER 1 32 M PPR 6000 PHASE PROTECTION RELAY 1 33 M CNT 6000 CONTACTOR 1 34 M COP 6000 COMPRESSOR OVERLOAD PROTECTOR 1 35 M WFV 6000 WATER VALVE 1 36 M SNS 6000 SENSOR PROBE 6 37 M DBV 6000 DRAIN BALL VALVE 10 38 M EHH 6000 ELBOW FOR HEAT EXCHANGER HOSE 18 39 M TSC 6000 T CONNECTION FOR SWITCH...

Page 88: ...SECTION 4 88 4 25 ID RD400 02250195 264 ...

Page 89: ...SECTION 4 89 4 25 ID RD400 DRYER WITHOUT PALLET SIZE RD 400 23 23 x 27 95 x 49 8 590mm x 710mm x 12651270mm ...

Page 90: ...SECTION 4 90 4 26 ID RD500 850 02250195 266 ...

Page 91: ... 11 61 295mm 14 17 360mm 3 NPT M 02250193 852 230V 3Ph 60Hz 02250193 984 460V 3Ph 60Hz 02550193 139 575V 3Ph 60Hz RD700 02250193 861 230V 3Ph 60Hz 34 25 870mm 15 55 395mm 11 61 295mm 14 17 360mm 3 NPT M WATER COOLED 1 NPT F 44 88 1140m m 50 78 1290m m 02250193 947 400V 3Ph 50Hz 02250194 107 460V 3Ph 60Hz 02250194 161 575V 3Ph 60Hz RD850 02250193 862 230V 3Ph 60Hz 37 2 945mm 17 52 445mm 11 61 295mm...

Page 92: ...SECTION 4 92 4 27 ID RD1000 1200 02250195 267 R01 ...

Page 93: ...Hz 31 89 810mm WATER COOLED 1 NPT F 21 25 540mm 29 13 740mm 02250194 109 460V 3Ph 60Hz 02250194 163 575V 3Ph 60Hz RD1200 02250193 950 400V 3Ph 50Hz 45 47 1155mm 02250194 110 460V 3Ph 60Hz 02250194 164 575V 3Ph 60Hz DRYER A DEPTH GROSS WEIGHT NET WEIGHT WITHOUT PALLET SIZE WITH PALLET SIZE RD 1000 31 89 810mm 1113 LB 505 kg 1094 LB 496 kg 31 89 x 45 87 x 74 2 810mm 1165mm 1885mm 34 64 x 48 82 x 76 ...

Page 94: ...SECTION 4 94 4 28 ID RD1600 2000 02250195 268 ...

Page 95: ...194 143 575V 3Ph 60Hz RD1600 02250193 951 400V 3Ph 50Hz WATER COOLED 1 1 4 NPT F 21 25 540mm 29 13 740mm 02250194 113 460V 3Ph 60Hz 02250194 165 575V 3Ph 60Hz RD2000 02250193 953 400V 3Ph 50Hz 02250194 114 460V 3Ph 60Hz 02250194 166 575V 3Ph 60Hz DRYER GROSS WEIGHT NET WEIGHT WITHOUT PALLET SIZE WITH PALLET SIZE RD 1600 1819 LB 825 kg 1790 LB 812 kg 45 87 x 61 8 x 78 15 1165mm x 1570mm x 1985mm 48...

Page 96: ...SECTION 4 96 4 29 ID RD2400 02250195 269 ...

Page 97: ...0V 3Ph 60Hz 02250194 144 575V 3Ph 60Hz RD2400 02250193 954 400V 3Ph 50Hz WATER COOLED 1 1 4 NPT F 19 3 490mm 25 2 640mm 02250194 115 460V 3Ph 60Hz 02250194 167 575V 3Ph 60Hz DRYER GROSS WEIGHT NET WEIGHT WITHOUT PALLET SIZE WITH PALLET SIZE RD 2400 2322 LB 1053 kg 2295 LB 1041 kg 48 23 x 78 74 x 78 15 1225mm x 2000mm x 1985mm 50 98 x 81 5 x 79 53 1295mm x 2070mm x 2020mm ...

Page 98: ...SECTION 4 98 4 30 ID RD3000 02250195 269 ...

Page 99: ...V 3Ph 60Hz 02250194 145 575V 3Ph 60Hz RD3000 02250193 955 400V 3Ph 50Hz WATER COOLED 1 1 4 NPT F 19 3 490mm 25 2 640mm 02250194 116 460V 3Ph 60Hz 02250194 168 575V 3Ph 60Hz DRYER GROSS WEIGHT NET WEIGHT WITHOUT PALLET SIZE WITH PALLET SIZE RD 3000 2778 LB 1260 kg 2752 LB 1248 kg 48 23 x 86 22 x 78 15 1225mm x 2190mm x 1985mm 50 98 x 92 52 x 79 53 1295mm x 2350mm x 2020mm ...

Page 100: ...SECTION 4 100 4 31 ID RD3800 02250195 270 ...

Page 101: ...2 460V 3Ph 60Hz 02250194 146 575V 3Ph 60Hz 02250193 956 400V 3Ph 50Hz WATER COOLED 1 1 4 NPT F 19 3 490mm 25 2 640mm 02250194 117 460V 3Ph 60Hz 02250194 169 575V 3Ph 60Hz DRYER GROSS WEIGHT NET WEIGHT WITHOUT PALLET SIZE WITH PALLET SIZE RD 3800 3053 LB 1385 kg 3023 LB 918 kg 48 23 x 106 3 x 78 74 1225mm x 2700mm x 2000m 50 98 x 113 78 x 79 53 1295mm x 2890mm x 2020mm ...

Page 102: ...SECTION 4 102 4 32 ID RD5000 02250195 271 ...

Page 103: ...02250193 928 400V 3Ph 50Hz AIR COOLED N A N A N A N A 02250193 993 460V 3Ph 60Hz 02250194 147 575V 3Ph 60Hz DRYER GROSS WEIGHT NET WEIGHT WITHOUT PALLET SIZE WITH PALLET SIZE RD 5000 2820 LB 1279 kg 2420 LB 1098 kg 59 05 x 115 55 x 78 54 1500MM x 2935MM x 1955MM 66 93 x 123 42 x 82 67 1700mm x 3135mm x 2100mm ...

Page 104: ...SECTION 4 104 4 33 ID RD6000 02250195 272 ...

Page 105: ...460V 3Ph 60Hz 02250194 148 575V 3Ph 60Hz 02250193 959 400V 3Ph 50Hz WATER COOLED 1 1 4 NPT F 24 4 620mm 29 13 740mm 02250194 119 460V 3Ph 60Hz 02250194 171 575V 3Ph 60Hz DRYER GROSS WEIGHT NET WEIGHT WITHOUT PALLET SIZE WITH PALLET SIZE RD 6000 3150 LB 1429 kg 2750 LB 1248 kg 65 35 x 90 94 x 84 25 1660mm x 2310mm x 2140mm 70 47 x 96 06 x 88 58 1790mm x 2440mm x 2250mm ...

Page 106: ...SECTION 4 106 4 34 P I RD400 02250195 291 ...

Page 107: ...CONDENSER 3 FAN MOTOR 4 FAN MOTOR SWITCH 5 EVAPORATOR 6 AIR AIR EXCHANGER 7 PRESSURE REGULATOR 8 DEHYDRATOR 9 DEW POINT INDICATOR 10 BY PASS VALVE 11 LIQUID RECEIVER NOTE MARK TAG COMPONENT CONTAINER WITH SULLAIR P N AND REVISION MODEL REFRIGERANT TYPE LB RD400 R134A 6 613 ...

Page 108: ...SECTION 4 108 4 35 P I RD500 850 02250195 293 ...

Page 109: ...R 4 FAN MOTOR SWITCH 5 EVAPORATOR 6 AIR AIR EXCHANGER 7 PRESSURE REGULATOR 8 DEHYDRATOR 9 DEW POINT INDICATOR 10 BY PASS VALVE 11 LIQUID RECEIVER 12 LIQUID SEPARATOR NOTE MARK TAG COMPONENT CONTAINER WITH SULLAIR P N AND REVISION MODEL REFRIGERANT TYPE LB RD500 R134A 8 818 RD700 9 369 RD850 11 023 ...

Page 110: ...SECTION 4 110 4 36 P I RD700 850 WATER COOLED 02250195 294 ...

Page 111: ...WATER CONDENSER 3 EVAPORATOR 4 AIR AIR EXCHANGER 5 PRESSURE REGULATOR 6 DEHYDRATOR 7 DEW POINT INDICATOR 8 BY PASS VALVE 9 LIQUID RECEIVER 10 LIQUID SEPARATOR NOTE MARK TAG COMPONENT CONTAINER WITH SULLAIR P N AND REVISION MODEL REFRIGERANT TYPE LB RD700 R134A 9 369 RD850 11 023 ...

Page 112: ...SECTION 4 112 4 37 P I RD1000 6000 02250195 297 ...

Page 113: ...4 FAN MOTOR SWITCH 5 DEHYDRATOR 6 BY PASS VALVE 7 LIQUID RECEIVER 8 LIQUID SEPARATOR 9 PRESSURE REGULATOR 10 ALUMINIUM BRAZED PLATE HEAT EXCHANGER NOTE MARK TAG COMPONENT CONTAINER WITH SULLAIR P N AND REVISION MODEL REFRIGERANT TYPE RD1000 R134A RD1200 RD1600 RD2000 RD2400 RD3000 RD3800 RD5000 RD6000 ...

Page 114: ...SECTION 4 114 4 38 P I RD1000 6000 WATER COOLED 02250195 298 ...

Page 115: ... 3 DEHYDRATOR 4 BY PASS VALVE 5 LIQUID RECEIVER 6 LIQUID SEPARATOR 7 PRESSURE REGULATOR 8 ALUMINIUM BRAZED PLATE HEAT EXCHANGER NOTE MARK TAG COMPONENT CONTAINER WITH SULLAIR P N AND REVISION MODEL REFRIGERANT TYPE RD1000 R134A RD1200 RD1600 RD2000 RD2400 RD3000 RD3800 RD5000 RD6000 ...

Page 116: ...SECTION 4 116 4 39 WIRING DIAGRAM RD400 230 3 60 A 02250195 319 S1 ...

Page 117: ...terminal block B15 Control circuit supply EMR4 Phase protection relay F1 F2 F3 A01 Primary protection F13 Control circuit protection K01 Compressor contactor 24V K10 Fan contactor 24V M01 Compressors M10 Fan motor P01 1 Thermal protection off on compressor 1 P01 2 Thermal protection off on compressor 2 P10 Over load protector S01 Main switch ...

Page 118: ...SECTION 4 118 4 39 WIRING DIAGRAM RD400 230 3 60 A 02250195 319 S2 ...

Page 119: ...gh Pressure Security Control 2 K01 1 Compressor Motor Relay 1 K01 2 Compressor Motor Relay 2 A20 Electronic Timer Supply A25 Compressor Heat Thermal 1 Supply A26 Compressor Heat Thermal 2 Supply P10 Thermal Protection Off on Fan A10 Remote Control Running Lamp Green A11 Remote Control Standby Lamp Red A41 Remote Control Alarm Contact PT1 Inlet Air Temperature Sensor Pt100 PT2 Heat Exchanger Temper...

Page 120: ...SECTION 4 120 4 40 WIRING DIAGRAM RD400 460 3 60 A 400 3 50 A 02250195 974 S1 ...

Page 121: ... Main Terminal Block B15 Control Circuit Supply EMR4 Phase Protection Relay F1 F2 F3 Emr4 Poverload Protection F4 A01 Primary Protection F5 A40 Overload Protection F13 Control Circuit Protection K01 Compressor Contactor 24v M01 Compressor Motor M10 Fan Motor P01 Thermal Protection Off on Compressor P10 Fan Motor Over Load Protector S01 Main Switch ...

Page 122: ...SECTION 4 122 4 40 WIRING DIAGRAM RD400 460 3 60 A 400 3 50 A 02250195 974 S2 ...

Page 123: ...sure Switch S11 2 High Pressure Security Control 2 S11 1 Low Pressure Security Control 1 K01 Compressor Motor Relay K10 Fan Motor Relay A10 Remote Control Running Lamp Green A11 Remote Control Stand by Lamp Red A20 Electronic Timer Supply A41 Remote Control Alarm Contact PT1 Inlet Air Temperature Sensor Pt100 PT2 Heat Exchanger Temperature Sensor Pt100 PT3 Low Pressure Line Sensor Pt100 PT4 High P...

Page 124: ...SECTION 4 124 4 41 WIRING DIAGRAM RD500 700 230 3 60 A 02250195 975 S1 ...

Page 125: ... Supply EMR4 Phase Protection Relay F1 F2 F3 Emr4 Poverload Protection F4 A01 Rimary Protection F5 A30 Overload Protection F13 Control Circuit Protection K01 1 Compressor Contactor 24v K01 2 Compressor Contactor 24v K10 Fan Contactor 24v M01 Compressor Motor M10 1 Fan Motor M10 2 Fan Motor P01 Thermal Protection Off on Compressor P10 Fan Motor Over Load Protector S01 Main Switch ...

Page 126: ...SECTION 4 126 4 41 WIRING DIAGRAM RD500 700 230 3 60 A 02250195 975 S2 ...

Page 127: ...witch 1 S10 2 Fan Pressure Switch 2 S11 1 Low Pressure Security Control 1 S11 2 High Pressure Security Control 2 K01 Compressor Motor Relay K10 1 Ran Motor Relay 1 K10 2 Fan Motor Relay 2 A20 Electronic Timer Supply A10 Remote Control Running Lamp Green A11 Remote Control Stand by Lamp Red_ A41 Remote Control Alarm Contact PT1 Inlet Air Temperature Sensor Pt100 PT2 Heat Exchanger Temperature Senso...

Page 128: ...SECTION 4 128 4 42 WIRING DIAGRAM RD 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 460 3 60 A 400 3 50 A 02250195 314 S1 ...

Page 129: ...ain terminal block B15 Control circuit supply EMR4 Phase protection relay F1 F2 F3 EMR4 Poverload Protection F4 A01 Primary Protection F5 A30 Overload Protection F13 Control circuit protection K01 1 Compressor contactor 24V K01 2 Compressor contactor 24V K10 Fan contactor 24V M01 Compressor M10 1 Fan motor M10 2 Fan motor P01 Thermal protection off on compressor P10 Over load protector S01 Main sw...

Page 130: ...SECTION 4 130 4 42 WIRING DIAGRAM RD 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 460 3 60 A 400 3 50 A 02250195 314 S2 ...

Page 131: ...ce Contact S10 1 Fan Pressure Switch 1 S10 2 Fan Pressure Switch 2 S11 1 Low Pressure Security Control 1 S11 2 High Pressure Security Control 2 K01 Compressor Motor Relay K10 1 Ran Motor Relay 1 K10 2 Fan Motor Relay 2 A20 Electronic Timer Supply A10 Remote Control Running Lamp Green A11 Remote Control Stand by Lamp Red_ A41 Remote Control Alarm Contact PT1 Inlet Air Temperature Sensor Pt100 PT2 H...

Page 132: ...SECTION 4 132 4 43 WIRING DIAGRAM RD700 850 230 3 60 W 02250195 976 S1 ...

Page 133: ...or chankaser heater B01 Main terminal block B15 Control circuit supply EMR4 Phase protection relay F1 F2 F3 EMR4 Poverload Protection F4 A01 Primary Protection F5 A30 Overload Protection F13 Control circuit protection K01 Compressor contactor 24V M01 Compressor P01 Thermal protection off on compressor S01 Main switch ...

Page 134: ...SECTION 4 134 4 43 WIRING DIAGRAM RD700 850 230 3 60 W 02250195 976 S2 ...

Page 135: ...10 1 Fan Pressure Switch 1 S10 2 Fan Pressure Switch 2 S11 1 Low Pressure Security Control 1 S11 2 High Pressure Security Control 2 K01 Compressor Motor Relay A20 Electronic Timer Supply A10 Remote Control Running Lamp Green A11 Remote Control Stand by Lamp Red A41 Remote Control Alarm Contact PT1 Inlet Air Temperature Sensor Pt100 PT2 Heat Exchanger Temperature Sensor Pt100 PT3 Low Pressure Line ...

Page 136: ...SECTION 4 136 4 44 WIRING DIAGRAM RD 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 460 3 60 W 400 3 50 W 02250195 976 S1 ...

Page 137: ...DESCRIPTION A01 Control circuit transformer A30 Compressor chankaser heater B01 Main terminal block B15 Control circuit supply EMR4 Phase protection relay F1 F2 F3 A01 Primary protection F13 Control circuit protection K01 Compressor contactor 24V M01 Compressor P01 Thermal protection off on compressor S01 Main switch ...

Page 138: ...SECTION 4 138 4 44 WIRING DIAGRAM RD 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 460 3 60 W 400 3 50 W 02250195 976 S2 ...

Page 139: ... button P01 Thermal protection off on compressor P02 Compressor heat thermal EMR4 Phase protection relay S04 Remote control contact S05 Obstruction for manual on off S06 Service contact S10 1 Fan pressure switch 1 S10 2 Fan pressure switch 2 S11 1 Low pressure security control 1 S11 2 High pressure security control 2 K01 Compressor motor relay A20 Electronic timer supply A10 Remote control running...

Page 140: ...SECTION 4 140 4 45 CONTROL CIRCUIT RD400 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 02250195 307 ...

Page 141: ...on off on fan 1 P10 2 Thermal protection off on fan 2 P11 1 Fan heat thermal 1 P11 2 Fan heat thermal 2 EMR4 Phase protection relay S04 Remote control contact S05 Obstruction for manuall on off S06 Service contact S10 1 Fan pressure switch 1 S10 2 Fan pressure switch 2 S11 1 Low pressure security control 1 S11 2 High pressure security control 2 K01 Compressor motor relay K10 1 Fan motoro relay 1 K...

Page 142: ...SECTION 4 142 4 46 POWER CIRCUIT RD400 500 700 850 1000 1200 1600 2000 2400 3000 3800 5000 6000 02250195 307 ...

Page 143: ...ters B01 Main terminal block EMR4 Phase protection relay F1 F2 A01 primary protection K01 Compressor contactor 24V K10 1 Fan contactor 24V K10 2 Fan contactor 24V K20 Water motor M01 1 M01 2 Compressors 400V 440V M10 1 Fan motor 400V 440V M10 2 Fan motor 400V 440V P01 Thermal protection of P10 1 Over load protector P10 2 Over load protector P20 Water motor protection S01 Main switch ...

Page 144: ...144 NOTES ...

Page 145: ...NOTES ...

Page 146: ... in the U S A Specifications subject to change without prior notice E12EP Always air Always there SULLAIR 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A Telephone 1 219 879 5451 WWW SULLAIR COM ...

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