Succeeder SF-8100 Service Manual Download Page 14 | Manualshive

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Succeeder SF-8100 Service Manual Download Page 14

14

6.

Installation instruction

6.1.

Appearance;

6.1.1.

External structure.

External structure;

1.

Left cover

2.

Switch & ports

3.

Upper cover

4.

Swiping area

5.

Sample racks

6.

Right cover

7.

Waste box

6.1.2.

Connectors & Rinse button

3. Upper cover

4. Swiping area

5. Sample racks

1. Left cover

2. Switch & ports

6. Right cover

8. Connectors

7. Waste box

9. Rinse button

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Summary of Contents for SF-8100

Page 1: ...1 Beijing SUCCEEDER Technology Development Co Ltd SF 8100 Automated Coagulation Analyzer ...

Page 2: ...11 5 3 Principle of clotting method 11 5 4 Chromogenic substrate method 12 5 5 Immunoturbidimetric Method 12 5 6 Procedure Description 13 6 Installation instruction 14 6 1 Appearance 14 6 2 Parts Description 16 6 3 Cuvette supply system 19 6 4 Carry Handles 20 6 5 Work platform requirement 20 6 6 Unpack machine 21 6 7 Parts Release 23 6 8 Connection 25 6 9 Cuvette rolls Installation 26 6 10 Connec...

Page 3: ...3 7 4 Daily maintenance 38 8 Storage 39 9 Troubleshooting 40 10 Symbols 44 11 Circuit description map 45 12 Special tools 46 13 Spare part list 47 14 Index 48 ...

Page 4: ...e Please contact with local authorized representative Fax 86 10 89701711 Address Tower 1A No 27 Chuangxin Road Changping District Beijing 102200 China Postcode 102200 http www succeeder com cn Service e mail aftersales succeeder com cn INFORMATION ABOUT AUTHORISED REPRESENTATIVE Name Tel Fax Address Please send us information below for better service User Name Laboratory Name Instrument SN No Oper...

Page 5: ...odified when first login 2 3 Warning before use Protective earth terminal is required The earth terminal of instrument has a sign of which should be connected to earth Leakage protector is also required when there is an in humid environment The instrument label contains device Name model company name SN number voltage HZ KW etc Pay attention to the sign read its relevant details in operation manua...

Page 6: ... supply in user field was not stable that the voltage of wave 2 4 Quality Commitment Products undergo strict quality testing full compliance with the product register standards Our Products passed safety and performance testing of medical device testing institutions conform to national standards and industrial standards and the implementation of the EU 98 79 EC Directive Our company passed the TUV...

Page 7: ...can be described in three sections the power supply the voltage regulator and the power board Power system Switch power Power pinboard Communication board Mainboard Filter board Pump board Motor pinboard Motor board Probes board Hook motor board Reagent probe Heating board Optics test board Magnetic bead test board Motion control system Test system Temperature status system Electromagnet control b...

Page 8: ...erature board and main board 3 3 1 Test channel use mechanical method which could drive the bead inside cuvette during test cycle 3 3 2 Temperature board which could provide 37 to incubation area test area and also reagent area to incubate samples and reagents 3 3 3 Main board could detect and measure the bead inside cuvette and then calculate the right result by the bead movement 3 4 Liquid flow ...

Page 9: ...9 ...

Page 10: ...as near test system which should avoid direct sunshine and away from heat Test principle Test method Clotting method optical method chromogenic substrate method and immunoturbidimetric method Judgment method Eddy current sensor optical colorimetric turbidimetric SF 8100 Clotting method optical method Test sample Platelet poor plasma using sodium citrate as anticoagulant PPP Accuracy and reproducib...

Page 11: ...affect pendular swings on the two graphd rail tracks provided in the bottom of the cuvette containing the test plasma Constant pendular swings of the ball are created by an electromagnetic field that is applied alternately on opposite sides of the cuvette by two independent coils The energy of the electromagnetic field can be varied depending on the test being performed weak clot for Fibrinogen no...

Page 12: ...ange can be followed spectrophotometrically and is proportional to the proteolytic activity The chromogenic substrate technology was developed in the early 1970s and has since then become a tool of substantial importance in basic research The majority of chromogenic substrate applications are found in various clinical fields In particular they have been used to generate fundamental knowledge of th...

Page 13: ...ipette the first reagent to the cuvette of incubation site When reaching incubation time cuvette hooking system startup hooking the cuvette of incubation site to test site At the same time reagent probe pipettes reagent to the cuvette of test site then test starts When test finished cuvette hooking system will hook the cuvette from test site and throws it into the waste bin ...

Page 14: ...External structure 1 Left cover 2 Switch ports 3 Upper cover 4 Swiping area 5 Sample racks 6 Right cover 7 Waste box 6 1 2 Connectors Rinse button 3 Upper cover 4 Swiping area 5 Sample racks 1 Left cover 2 Switch ports 6 Right cover 8 Connectors 7 Waste box 9 Rinse button ...

Page 15: ...ample incubation area 3 Test area 4 Sample probe 5 Reagent probe Power connector Power switch Network port USB port Sensor connector of cleaning water box Tube connector of cleaning water Sensor connector of waste liquid box Tube connector of waste liquid ...

Page 16: ...t area 10 Sample area 11 Sample area 6 2 Parts Description a Manipulator The part is designed for catch the cuvette to specified position of incubation area b Sample incubation area The position is designed for warm up the sample forward to 37 it contained with 16 6 Cuvette outfall 8 SFT position x2 7 Cleaning position 9 Reagent area 10 Sample area ...

Page 17: ...est separately d Sample probe Reagent probe Two probes are designed for suck sample and reagent The left one is sample probe the right one is reagent probe e Cuvette outfall It is designed for abandon the used cuvette into waste box It contained with two positions 16 Incubation positions 4 test positions Sample probe Reagent probe ...

Page 18: ... probes with special cleaning fluid h Reagent area The area is designed for placing reagent It consists of 36 positions that separated by room temperature area and cooling area left part for keep reagent in room temperature right part for keep reagent with 16 Cleaning position SFT position x2 Room temperature area Cooling area Cuvette outfall ...

Page 19: ...i Sample area It consists of six racks which contained 60 sample positions 6 3 Cuvette supply system 6 3 1 Structure of Cuvette supply system Cuvette supply system 1 Roll Locker 2 Cuvette roll Sample area ...

Page 20: ...Carry Handles Four carry handles are located at four lower corners that designed for carry machine easily 6 5 Work platform requirement Minimum Size 1020x 698 cm Min load bearing 90kg Horizontal requirement Yes 4 Upper roller Lower roller 5 Lower roller 7 Tighten roller 6 Locker 3 Cuvettes Carry handles ...

Page 21: ...21 6 6 Unpack machine Step1 Cut off Straps Step2 Take the box cover off ...

Page 22: ...22 Step3 Take out attachments as circled in photo ...

Page 23: ...23 Step4 Put Machine on the table by holding the 4 Carry handles in each corner 2 persons at least for carry 6 7 Parts Release Step1 Untie the belts Step2 disassemble the fixing foams Carry handle s ...

Page 24: ...24 Step3 Unscrew the bolt which fixed on the two of shaft Step4 Take off the foam which fixed the manipulator unit ...

Page 25: ...el and connect the other ends to connector of machine as following photo Step2 Screw the inflow unit to cleaning water barrel and connect the other ends to connector of machine as following photo Inflow connector Outflow connector Outflow unit DC connector Outflow Tube ...

Page 26: ...6 9 Cuvette rolls Installation Step1 Open the cover of cuvette supply system that using pull handle at left side of machine follows the guide trace up for open down for close Step2 Install or replace cuvette roll and lock it with locker Inflow unit DC connector Inflow tube ...

Page 27: ...27 Step3 Put the cuvette line through two rolls Step4 Open the part circled in photo put the end of cuvette through and lock it Step5 Put the end of cuvette in position and lock it ...

Page 28: ...omputer is necessary for run the SF 8100 printer is recommended unit as option Connect Network Cable USB cable and power cord to Machine located left hand side Step4 Connect the other ends to computer Power cord USB cable Network cable ...

Page 29: ...installation 6 11 1 Put the installation CD to ROM driver 6 11 2 Install VSPM Step1 Open the compressed file in path D SF 8100 installation VSPM Install vspm as default settings until complete Step2 Once the VSPM installed successful the VSPM screen will appear as follow ...

Page 30: ...ick from C Program files VSPM Or from start menu as photo below Step3 Go to Config page Step4 Remove the tick at the Enabled keep alive as in figure Step5 Modify the value of Real time out as 500 Step6 Click New Virtual COM from Submenu Manager Remove the tick Type 500 ...

Page 31: ...8 1 8 in the Server IP field Tap 1022 in the Server Port Click OK Step9 Create No 3 of 3 COM Protocols that refer to Step7 Select higher COM Port as best as in range 5 10 Set COM7 For example Tap 192 168 1 8 in the Server IP field Tap 1024 in the Server Port Click OK Step10 Double click the file vspmctl C Program Files VSPM to install VSPM Service 6 11 3 Install SF 8100 V1 1 Double click the file ...

Page 32: ...l Area connection properties and enter Internet Protocol TCP IP Step2 Set Indicated IP address as 192 168 1 230 Step3 Set Subnet mask as 255 255 255 0 Step 4 Save settings by click Ok Step5 Restart computer and startup SF 8100 Step1 Activate option Step2 Input IP address and subnet mask ...

Page 33: ... running along with windows startup please ignore it the forcing to end the Virtual serial will lead problem to the software of SF 8100 6 12 2 Startup Program Double click the Icon SF 8100 on the desktop to startup the program 6 12 3 Initializing screen 6 12 4 Login screen The login window appears after initializing screen Select user name from list to login Quick launch icon ...

Page 34: ...r PT Combine Solution No Combine Solution for D Dimer Combine dosage Combine reagent follow the requirement 2ml or 4ml Stir bar Add stir bar for PT APTT Sample position Load sample refer to procedure Supply preparing Reagent cuvette recharge Check balance and recharge Special clean fluid Put in T1 T2 pos confirm it is above 1000μL the specification is 18 10ml Cuvette roll Install or replace Cuvett...

Page 35: ...to print out the report Maintenance before shut down Maintenance Probes Clean the probes and platform and click Maintenance in toolbar Pipe Rinse Click Rinse to fill in the washing solution Store reagent in freezer Seal reagent and store in freezer 2 8 Clean the waste box Take off fixers replace the plastic bog and install the fixers Shut down Process Close program PC and machine ...

Page 36: ...tromagnetic field interference source Use dry and soft cloth to clean the surface of the instrument and use no disinfectant containing strong acid or strong alkali for cleaning the surface of the instrument 7 2 Placement The instrument should be placed on a firm workbench without any shake or shock Avoid exposure to straight sunshine and keep away from source of strong heat 7 3 Communication analy...

Page 37: ... Motor board A00FA A00FA2 0 00127900A521 Y Motor board A00GA A00GH2 0 0012 Manipulator X motor A00HA Manipulator Y motor A00IA Sample pump motor A00JA Reagent PUMP MOTOR Reset command Last letter as D If no feedback with motion it indicated error on its small motor A00CD COM5 Sa probe motor board A00DD Re probe motor board A00ED X motor board A00FD Y motor board A00GD Manipulator X motor A00HD Man...

Page 38: ...s enough Before Turned off Maintain pipeline remove bubble to avoid wrong sample amount Avoid of cross contamination 1 Click maintain 2 Clear Working area 3 Clear equipment Every week Before Turned off Avoid probe blocked Clear working area to avoid pollution 1 Use cleaning needle 2 Click maintain 3 Clean Incu Test area Every month Before Turned off Clean dust impurity of fiber to ensure optic cha...

Page 39: ...ity must be lower than 93 no corrosive gas proper ventilation Do not use immediately if temperature difference 10 keep analyzer under room temperature for 24 hours before turning on Handle with care and use original package box when transit Any vehicle is accepted under local regulation ...

Page 40: ...ether hook part loosen or not 4 Check the cable connection of hook Roll timeout 1 Cuvette stuck inside cuvette position 2 Roll motor error 3 Cable which connect mainboard roller motor error 4 Electromagnetic cable is broken or short circuits 5 Mainboard error Hook moves slowly no errors in software 1 Hook meets blocked when moving check the hindering 2 X shaft pulley wheel of hook too tight or bro...

Page 41: ...probe point 1 Confirm no seal of pipeline system 2 Replace with new injector or magnetic valve Liquid drip of injector Replace with new injector CRC error 1 One equipment with one computer 2 Check network adapter RJ45 cable communication board etc Temperature system Reagent pool cannot reach proper cool temperature in a certain time 1 Replace cooling plate or reagent pool 2 Replace temperature con...

Page 42: ...cubation area test area 4 Check liquid level sensor function sensitivity 5 Replace new magnetic test board 6 Rinse clean probes in software make liquid full of pipeline 7 Check whether there is liquid air leakage from micro syringe micro injector Too many repeatability test 1 Relocate probes to incubation area test area 2 Check liquid level sensor function sensitivity 3 Clean probe inside test liq...

Page 43: ...nough reagent or sample 2 Setup correct MAX depth 3 Setup correct sensitivity 4 Replace new liquid sensor cable 5 Replace motor board 6 Replace main control board Reset error 1 Replace optocoupler 2 Locate optocoupler position 3 Clean bearing and lifter shaft or change it Consumable items has remaining balance Not enough IC count need to charge IC card Consumable items become 0 1 Check communicati...

Page 44: ...44 10 Symbols Cleaning solution Waste solution Attention Potentially biohazardous liquid Fuse protector Protective earth ground Communication Port Danger ...

Page 45: ...45 11 Circuit description map The layout of the SF8100 is illustrated in the circuit diagram as following ...

Page 46: ...r DMM Computer or remote data terminal and connection cable for RS232 communication Wire strippers Soldering iron Orifice removal tool Assortment of 1 4 and 1 8 tubing and fittings pliers Flat screwdrivers Crosstip screwdrivers Long nose pliers Hexagon wrench ...

Page 47: ...tromagnet drive board SF 810 P0011 1 Electromagnet control board SF 810 P0012 1 Power connection board SF 810 P0013 1 Signal connection board SF 810 P0014 1 Incubation Test temp power board SF 810 P0015 2 Power supply board SF 810 P0016 1 Reagent area temp control board SF 810 P0018 1 Motor control A board SF 810 P0019 8 Motor control B board SF 810 P0020 4 Halogen lamp SF 810 P0021 1 IC card read...

Page 48: ...ded Use 11 L Login 33 Liquid 8 M Maintenance 36 39 Manipulator 16 Movement module 8 P Parts 16 23 Password 5 Placement 36 Power 7 Principle 11 Procedure 13 Q Quality Commitment 6 R Routine test 34 S Safety of Login 5 Sensor module 8 15 SFT 18 Software installation 29 34 Spare part list 47 Startup 33 Storage 39 Symbols 44 T Table of Contents 2 Technical specification 10 Tools requirement 46 Trouble...

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