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PUMP-DOWN STAGE :

The PUMP-DOWN procedure can 
be enabled through H1 parameter.

3.8  PUMP-DOWN

B.

  T h e   c o m p r e s s o r   k e e p s  

operating until the LOW pressure 
cutout

 

 input

  

intervenes.

C.

 When the system cuts off on the 

input from the low pressure cutout, 
the compressor turns OFF and the 
PUMP-DOWN procedure is over.

A.

 De-energisation  of  the  Liquid 

Solenoid Valve.

If  the  compressor  remains  on  for 
more  than  50  seconds  without 
cutting  off  on  the  low  pressure 
switch,  Megachill  will  force  a 
compressor  shut  down  and 
indicate a FAULTY PUMP-DOWN 
procedure  provided  the  CUT  IN 
temp  has  not  been  achieved.  In 
this  case  check  the  LIQUID 
SOLENOID  VALVE  and  LOW 
PRESSURE  CONTROL.  If  within 
50 seconds, the CUT IN temp has 
been  achieved,  the  system  will 
activate the solenoid and continue 
operating  normally  without  pump 
down.

PUMP-DOWN CYCLE

3.9  Water Level

A  pump-down  cycle  is  used  to 
pump all refrigerant into a receiver 
or condensor during the OFF cycle. 
The  purpose  is  to  prevent 
refrigerant  from  migrating  to  the 
crankcase, where it can condense 
and  saturate  the  oil.  Without  a 
pump-down  cycle,  the  crankcase 
can  fill  liquid  refrigerant  during  a 
long off-cycle. At start up, the liquid 
refrigerant  can  flood  the  cylinders 
and damage the compressor much 
l i k e   a   f l o o d b a c k .   ( L a r g e  
compressors  have  springs  on 
intake) After the system has cooled 
the  evaporator  sufficiently,  a 
solenoid  valve  closes  in  the  liquid 
line  and  the  compressor  pumps 
refrigerant  into  the  condenser  or 
receiver, where it remains until the 
next on-cycle.

System controls the level of water 
in  the  evaporator  tank  via  three 
water  level  sensors,  High,  Med  & 
Low. As soon as the level of water 
goes  below  the  Med  level,  the 
controller  will  activate  a  Water 
Solenoid  Valve.  In  case  the  level 
goes  below  the  Low  level  sensor, 
the system trips and displays a Low 
Liquid Level Fault.

If the machine controlled by mega chill is not using 
the  water  level  sensing  feature,  it  is  necessary  to 
short  all  water  inputs  concerning  the  water  level. 
This will disable the liquid level errors.

WARNING 

4.1   Programming Levels

There  are  two  programming  levels  allowing  authorized  personnel  to 
enter and change parameters

 

AFT Probe calibration

3) Press SEL again to display the 
 

  required user parameter and 

 

  modify it’s value with the UP 

 

  and  DOWN key.

4.2   USER PARAMETERS

 

Temperature set point

 

System Auto start

 

Keypad Lock

Can  be  directly  accessed  by  the 
user for the selection of 
 

Control Probe calibration

2)  Using the UP and DOWN arrow 
 

keys  allows  scrolling  all  user   

 

parameters.

LEVEL 1 - USER

1)  If you press and hold SEL for 4 
 

seconds, the display shows the 

 

code of the first parameter.

 

Setting of all parameters.

LEVEL 2- 

MANUFACTURER

Can  only  be  accessed  by  the 
chiller  manufacturer  via  a 
PROKEY for. 

4.   PROGRAMMING

Summary of Contents for Mega Chill

Page 1: ...COMPRESSOR ON MED LIQUID LEVEL 0 29 5 C R R Navi Mumbai India 91 22 27782005 91 2227782008 info pvrcontrols com www pvrcontrols com Tel Fax E mail Web...

Page 2: ...ut Board 6 2 5 Transformer 7 2 6 Dimensions 8 2 7 Connections 9 3 1 Description Inputs Outputs 11 3 Operations 11 3 4 Water Pump 15 3 3 How to Turn On Off the Chiller 14 3 5 Water Temperature 15 2 Har...

Page 3: ...r It is a complete independent rugged and highly reliable unit It is one of the most efficient chiller controller of it s kind in the country with the kind of features it provides 1 1 Main Features WA...

Page 4: ...Liquid Crystal Display LCD Character Size 5 56 X 2 96 mm displayed as Red Yellow Blue Faults Red blinking LED ALERT Indicates that there is a fault There are 21 LED indications on the chiller front pa...

Page 5: ...erminals for power source On this board you can locate 10Vac yellow 9 Vac red 2 3 Sensors Japanese NTC thermistors housed in a water proof I P 68 metal casing Prokey Transformer 2 4 Prokey Custom made...

Page 6: ...mensions in mm Input Output Board Mega Chill User Interface 2 6 Dimensions 167 45 124 160 205 178 163 119 134 8 2 7 Connections 6 way telephone cable Chiller Interface Terminal for panel mounting 9 5...

Page 7: ...Switch 4 AFT AntifreezeThermostat External 5 Compressor Overload 6 Pump Overload Switch 11 EWFS Evaporator Water Flow Switch 9 S P P S i n g l e P h a s e Preventor 14 Y YPhase 12 Bitzer Comp O L 16 M...

Page 8: ...UMP DOWN for 4 seconds forces a manual pump Down cycle 7 PRG SEL UP DOWN Used to enter and navigate in programming mode Pressing Mute Clear for 4 seconds will reset all alarms that have been set for M...

Page 9: ...the Set point is 2 C the compressor will switch off at 0 0 0 7 C and restart at 9 C 7 2 9 C Press and hold the START key for 4 sec the unit will change from standby to working status Unit can only be...

Page 10: ...g e compressors have springs on intake After the system has cooled the evaporator sufficiently a solenoid valve closes in the liquid line and the compressor pumps refrigerant into the condenser or rec...

Page 11: ...display shows EP End Programming 5 Modify it s value with the UP and DOWN key 6 Press PRG to store the modified values and exit the procedure while SELallows you to return to the FACTORY parameters m...

Page 12: ...e Antifreeze Probe F 0 1 0 Flag 1 0 Deactivate Antifreeze Probe 1 Activate Antifreeze Probe 0 A1 Antifreeze Set Point for F 30 R1 4 C 1 AFT Probe Set Para Description MIN MAX Fac M U Var by 0 set poin...

Page 13: ...nactive 1 Active compressor cuts off and also perform every time the allows a manual pump down 0 Standby on power on 1 Auto Start on power on Set Para Description MIN MAX Fac M U Var by MUTE CLEAR sec...

Page 14: ...Min Cable Section Screw terminal relay board 2 0 5 mm 11 Max Cable Section Screw terminal relay board 2 2 5 mm 12 Fuse 1 5A 13 Transformer Torroidal type Primary Input 230Vac 50Hz Output Secondary 2...

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