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Stuart Turner Monsoon U1.5 bar Twin, Installation Instructions Manual

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Stuart Turner Monsoon U1.5 bar Twin Installation Instructions Manual Download Page 2

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STORAGE

If this product is not to be installed immediately on receipt, ensure that it is stored in a

dry, frost and vibration free location in its original packaging.

TYPICAL INSTALLATION 

(Universal Twin Pump System)

This diagram should be used for 
schematic reference only

Item 1 = System service valves (not 

supplied) should be fitted.

Item 2 = Flexible hoses complete with 

integral pump isolating valves 
(supplied).

Positive Head

Negative Head

Fig. 1

The plumbing 
installation 

must comply with the following:
The Water Supply (Water Fittings) 
Regulations 1999.
BS6700 and building regulations.
Be installed by a competent person.

If in doubt consult Stuart Turner Ltd.

1

2

1

STEP 1: PRE-INSTALLATION CHECK

The pressure vessel (Fig. 2) is factory fitted to the pump assembly.
To eliminate any risk that the vessel has lost its assembly torque and sealing ability

during transit, it must be checked prior to installation.

Tighten the vessel as shown to confirm a secure hand tight connection.

Note: Do not overtighten pressure vessel.

1

1

Pressure vessel

Fig. 2

Summary of Contents for Monsoon U1.5 bar Twin

Page 1: ...ntended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance WARNING Washer condenser dryers and condenser dryers The...

Page 2: ... Head Negative Head Fig 1 The plumbing installation must comply with the following The Water Supply Water Fittings Regulations 1999 BS6700 and building regulations Be installed by a competent person If in doubt consult Stuart Turner Ltd 1 2 1 STEP 1 PRE INSTALLATION CHECK The pressure vessel Fig 2 is factory fitted to the pump assembly To eliminate any risk that the vessel has lost its assembly to...

Page 3: ...nal box Ensure the pump is mounted in a position that allows easy access to the box if required Ensure the water flow is in the direction of the arrow that is marked on the flow switch reed clamp vertically upwards Before deciding where to position the unit check to ensure the static inlet and outlet heads of water above the pump Figs 3 4 do not exceed the maximum permitted limits Typical pump loc...

Page 4: ...ipe run directly connected to the pump discharge This will ensure any air collecting in the pump is automatically vented Note If installed in loft there must be a height of 200 mm from water surface to the highest point of the hot or cold inlet pipework at all times to prevent air locks Least Preferred Pump Location shaded area Pump located above the hot cylinder can increase the risk of air locks...

Page 5: ... of cold This means the total quantity of water used from the cold water storage tank will be 60 litres 40 20 A 10 minute shower using 15 litres min will consume 100 litres of hot water and 50 litres of cold This means the total quantity of water used from the cold water storage tank will be 150 litres 100 50 The pipework feeds to the storage tank should be of adequate size to ensure replenishment...

Page 6: ...r The pump is supplied with flexible hoses for connection to inlet and outlet pipework It is recommended that only the Stuart Turner hoses supplied are used for making these connections Pipework Connections Hot When a hot water cylinder or storage tank is used ensure the pipework size from the cold water storage to the hot water storage is of adequate size and a minimum of 22 mm The pump must be s...

Page 7: ...let and outlet ports have factory assembled fittings which are specifically designed for connection to the G female running nuts on the flexible hoses The hose end is fitted with a rubber sealing washer which is held captive within the nut assembly Locate the hose into position and screw the nut fully onto the fitting by hand Finally nip tight with a spanner 4 5 Nm for a water tight seal do not ov...

Page 8: ...esistance is felt Pull on pipe to check it is secure and correctly fitted 5 To break the joint push pipe firmly into fitting hold collet down and gently remove pipe If the system has been filled with water care should be taken to isolate pump and towels used to absorb spilled water If you have any concern either about using push in fittings or should the joint leak on final test isolate the water ...

Page 9: ...onnection is fully pushed home into hose end fitting and that hoses are kept as straight as possible In the case of horizontal feeds use a 22 mm compatible stem elbow not supplied Do not bend the hose more than 30 as they may become damaged transmit noise or leak 22 mm copper inlet pipework Suction supply from tank with push in plumbing connection Integral pump isolating valve shown in OFF positio...

Page 10: ...ust be carried out in accordance with the current national electrical regulations and installed by a competent person In the interests of electrical safety a 30 mA residual current device R C D should be installed in the supply circuit This may be part of a consumer unit or a separate unit Before starting work on the electrical supply ensure power supply is isolated This appliance must be earthed ...

Page 11: ...or plastic components Adjacent suction and delivery pipes should be fitted with earthing clamps to BS 951 and connected with earthing wire size 4 mm Fig 11 A standard kit is available from Stuart Turner Part No 17044 Certain installations may require additional earthing arrangements such as equipotential bonding Reference should be made to the relevant regulations concerning this subject to ensure...

Page 12: ...ance of this internal wiring all cable routing and securing details are carefully noted to ensure re assembly to the same factory pattern is always maintained If the supply cord is to be changed or is damaged it must be replaced with a special cord assembly available from Stuart Turner or one of their approved repairers On disassembly note the cord retention and routing system Re assemble to the s...

Page 13: ...should be taken to ensure it cannot be touched during operation Do not run pump without guards and terminal box lid correctly fitted The pump chamber must be full of water at all times Seal damage will result if the pump runs dry 1 System Flushing This pump incorporates push in connectors and plastic components that must not come into contact with solder flux acid based descalents or aggressive cl...

Page 14: ...let isolating valve 1 d Place a towel under priming plug Fig 14 to absorb any spillage e Loosen priming plug on shuttle valve assembly Fig 14 f Wait until an unrestricted and even flow of water is seen to flow from the priming plug location hole This may take up to 30 seconds g Re seal priming plug by nipping tight to 1 5 Nm h Close pump inlet isolating valve 1 and repeat process with pump inlet i...

Page 15: ...y spillage is contained or routed to avoid electrics or areas sensitive to water damage 1 No routine maintenance is required but provision should be made for easy access to the pump to allow repairs due to normal wear and tear 2 Disconnect electrical supply before working on pump 3 Turn off water supplies to the pump and release pressure by opening water outlets before attempting maintenance 4 The...

Page 16: ...upplies via the integral pump isolating valve located in the flexible hoses see pump connections section c Release system water pressure by opening a system outlet tap d Check air pre charge at Schrader valve Fig 16 using a tyre pressure gauge Cont Fig 15 M4 screws Manifold clamp Strainer Inlet fitting O ring Location detail Inlet port Model Vessel Pressure kPa bar psi U1 5 bar Twin 90 0 9 13 0 U2...

Page 17: ...ds We recommend the pump is run for at least 5 minutes every four weeks to exercise all working parts Run on cool water See technical specification for note on water temperature This particularly applies to guest bathrooms used infrequently Cleaners Disinfectants and Descalents On installations where chemical disinfectants or descalents are periodically used the compatibility of the chemical solut...

Page 18: ...ts 1 5 Amps Continuous S1 9 l min above Both ends pumping 60 230 1 50 IPX4 Induction 435 Watts 1 9 Amps Continuous S1 9 l min above Both ends pumping 60 230 1 50 IPX4 Induction 655 Watts 2 9 Amps Continuous S1 9 l min above Both ends pumping 60 230 1 50 IPX4 Induction 875 Watts 3 9 Amps Continuous S1 9 l min above Both ends pumping 60 230 1 50 IPX4 Induction 1135 Watts 5 1 Amps Continuous S1 9 l m...

Page 19: ...inder thermostat Check immersion heater Check cylinder contains hot water Check tank volume is adequate Consult makers instructions Pump starts when outlets are off or Pump cycles hunts on off frequently Leak in system Low pre charge pressure in pressure vessel Debris under non return valve sealing face Check tap washers w c valve washers pipe joints Check pre charge pressure in pressure vessel se...

Page 20: ...ot start then slowly move the magnet up and down to a position that exceeds the extent of the reed clamp The pump should instantaneously start at some point during this extent of movement If this does not happen this indicates a possible fault with the reed switch or the P C B which is located within the terminal box These should be checked electrically Consult Stuart Turner for further instructio...

Page 21: ...Regulations 1999 Always ensure pump isolating valves in the inlet and outlet flexible hoses are in the fully open position Ensure earth continuity between suction and delivery pipes Always ensure pump wiring conforms with the current national electrical regulations and installed by a competent person Do not install a non return valve or devices which contain non return valves in the suction inlet ...

Page 22: ... date of purchase and the standard 3 year guarantee will be extended FREE of charge for a further two years www stuart turner co uk If you do not have on line access or would like us to help you register your pump then simply call our Pump Assist helpline on 0844 98 000 97 Please note that to validate your extended warranty we will require the following information 1 Full pump serial number includ...

Page 23: ...rchase or the pump serial number This guarantee is in addition to your statutory rights as a consumer If you are in any doubt as to these rights please contact your local Trading Standards Department In the event of a claim please telephone Pump Assist or return the pump and flexible hoses with the accessories removed e g pipes etc If you have any doubt about removing a pump please consult a profe...

Page 24: ...IAL NUMBER BELOW COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E E C DIRECTIVES RESPONSIBLE PERSON AND MANUFACTURER STUART TURNER LIMITED HENLEY ON THAMES OXFORDSHIRE RG9 2AD ENGLAND Signed Customer Relationship Manager Stuart Turner are an approved company to BS EN ISO 9001 2000 Stuart Turner Ltd Henley on Thames Oxfordshire RG9 2AD ENGLAND Tel 44 0 1491 572655 Fax 44 0 1491 573704 email ...

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