Stuart Turner Flomate iBoost 46668 Installation, Operation & Maintanance Instructions Download Page 5

- 5 -

Cont ...

1  IMPORTANT FACTS: 

READ BEFORE COMMENCING PUMP INSTALLATION

A. 

Water storage capacity

.

1.11  The iBoost has a usable water volume of approximately 200 litres; the length of    
 

time the iBoost delivers water will be dependent on the usage and refill rates.

1.12

 

Ensure the pump is primed as described in the priming section before starting,    

 

to avoid causing damage to the pump shaft seal. See Section 6 -  

 

 

 Commissioning.

B. 

Water temperature

This unit is designed to pump cold water only which should not exceed the following    

 values:

1.13  The maximum allowable water temperature is 23 

o

C (see Section 7.13).

1.14  The minimum allowable water temperature is 4 

o

C.

C. 

Pipework - General

1.15 

Do not

 drill holes or put fastenings into the iBoost tank, this will cause leakage.

1.16 

Secure pipework:

 Ensure pipework to and from pump is independently  

 

 

supported & clipped to prevent forces being transferred to inlet and outlet  

 

 

branches of pump. 

Do not

 secure pipework to the iBoost, this will cause  

 

 

damage and possible leakage.

1.17 

Flux:

 Solder joints must be completed and flux residues removed prior to iBoost  

 installation 

(flux damage will void any warranty)

.

1.18 

Pipework design:

 Care should be taken in the design of pipework runs to  

 

 

minimize the risk of air locks e.g. use drawn bends rather than 90

o

 bends.

1.19

  DO NOT

 introduce solder flux to flexible hose, tank, pump or any parts    

 

manufactured from plastic.

1.20

  DO NOT

 allow contact with oil or cellulose based paints, paint thinners or  

 

strippers, acid based descalents or aggressive cleaning agents.

1.22

  DO NOT

 bend the flexible hose beyond 30

o

.  It must be installed as  

 

 

straight as possible.

D. 

Plumbing Installation Regulations

1.23  The plumbing installation must comply with the current water and building 

 

 regulations.
1.24  The plumbing installation must be installed by a qualified person.
1.25  The electrical installation must be carried out in accordance with the current  

 

 

national electrical regulations.

1.26  The electrical installation must be installed by a qualified person.

E.  Pressure vessel

1.27  Pressure vessel is charged at the factory see Section 7 - Maintenance for  

 

 details.

Summary of Contents for Flomate iBoost 46668

Page 1: ...instruction booklet with the home owner as it contains important guarantee maintenance and safety information Read this manual carefully before commencing installation This manual covers the followin...

Page 2: ...ldren aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use...

Page 3: ...4 Important Facts read before commencing installation 5 Location 6 Key Features 7 Installation Pump Connections 8 Electrical Installation 12 Commissioning 15 Maintenance 17 Technical Specification 19...

Page 4: ...ve Item Description Qty Item Description Qty Flomate iBoost CAT 5 1 M6 screw 1 Hose sealing washer 1 Instruction book 1 Retaining strap 1 Installation template 1 A E C B D F Fig 1 IMPORTANT With the a...

Page 5: ...ost this will cause damage and possible leakage 1 17 Flux Solder joints must be completed and flux residues removed prior to iBoost installation flux damage will void any warranty 1 18 Pipework design...

Page 6: ...rmance outlet pipework must be 22 mm pipe Pipework should only reduce to 15 mm when entering terminal fittings 2 19 Static outlet pressure The static outlet head must also be within the maximum requir...

Page 7: ...Drain valve Tank Tank access cover Mains water connection User interface User interface cable Pump module Pump module retaining screws Pump isolation valve behind pump Note iBoost CAT 5 shown with fro...

Page 8: ...Water outlet pipework 1 The pump has a G threaded connection to accept the supplied hose The hose is made water tight with a sealing washer on assembly nip tight to 4 to 5 Nm for water tight seal Do n...

Page 9: ...ide 2 m high cupboard If installed into a 600 mm cupboard the floor and back panel will need to be removed and the cupboard spaced forward to allow the 50 mm clearance at the rear to allow for the wei...

Page 10: ...ntable fittings push fit or compression where shown in Fig 7 The positioning of these fittings allow the iBoost to be removed without cutting pipes or draining the system Fig 7 Overflow Non pumped wat...

Page 11: ...ble wall using a suitable fastening system 4 15 It is recommended that at least one drinking water tap is connected into the un pumped mains water supply typically a kitchen sink so the water supply i...

Page 12: ...e earthed via the supply cord which must be correctly connected to the earth point located in the terminal box 5 17 Pipework Copper or metallic pipework must have supplementary earth bonding where the...

Page 13: ...or coloured green or green and yellow The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured brown must be con...

Page 14: ...nd routing system Re assemble to the same pattern For information on cable connection consult the wiring diagram and cable gland fitting instructions 5 25 Cable Gland Fitting Instructions To enable co...

Page 15: ...er from the storage tank can be isolated from the pump by use of the isolation valve behind the pump 6 13 System Flushing The pipework system should be flushed out prior to the iBoost being connected...

Page 16: ...rn associated with the pump including w c systems allowing water to flow from each outlet until all air is purged As each outlet is opened and closed the pump will start and stop respectively Note Aft...

Page 17: ...seal to stick if left without use for long periods The pump must be run for at least 5 minutes every four weeks to exercise all working parts See Section 8 Technical Specification for note on water te...

Page 18: ...is supplied with clear protective film in place this can be removed by lifting at the edge 7 16 Float fill valve The float level is factory set but if in time the water level in the tank is found to...

Page 19: ...hylene Pump body Brass stainless steel Impeller Stainless steel Performance Maximum head closed valve 4 5 bar 450 kPa Maximum flow 100 l min Maximum inlet pressure tank fill valve 7 bar 700 kPa Maximu...

Page 20: ...ue to run Contact Stuart Turner Damaged reed switch P C B or pressure switch If pump continues to run this indicates a closed circuit in either the flow switch reed pressure switch or P C B in the ter...

Page 21: ...water supply problem 4 Press and hold the Reset button for 2 seconds 5 The pump will re start and function provided the water supply is maintained During the re start the nearest lowest outlet in the...

Page 22: ...nstallation improper use unauthorised repair normal wear and tear and defects which have a negligible effect on the value or operation of the product Reasonable evidence must be supplied that the prod...

Page 23: ...co uk and complete a short form which will enable visitors to find your contact details on our web site installer finder Alternatively use your smartphone to scan this QR code and go straight to the f...

Page 24: ...BS EN 61000 3 3 BS EN 61000 4 2 BS EN 61000 4 3 BS EN 61000 4 4 BS EN 61000 4 5 BS EN 61000 4 6 BS EN 61000 4 11 1999 519 EC BS EN 62233 2011 65 EU IT IS HEREBY CERTIFIED THAT THE STUART ELECTRIC MOTO...

Reviews: