Stryker TP600 Service Manual Download Page 20 | Manualshive

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101176 REV E

Theory of Operation

Figure 8: T/Pump Components

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8

7

6

5

4

3

2

1

Item

Description

1

PC Board (Temperature

Controller)

2

Manifold Backup Limit

Thermostat

3

Pump Motor

4

Tray Assembly

5

Cartridge Heater

6

Brass Manifold Block

7

Return Hose Fitting

8

Temperature Sensor

9

Housing Front Assembly

10

Ribbon to Front Keypad

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Summary of Contents for TP600

Page 1: ...2014 06 E 3 101176 REV E T PUMP Series Localized Temperature Therapy System TP600 TP700 Service Manual ...

Page 2: ......

Page 3: ... s Manual Water Levels Water Flow Dangerous Voltage Type BF Applied Part Do not penetrate with sharp object Medical Electrical Equipment with Respect to Electrical Shock Fire and Mechanical hazards in ac cordance with UL 60601 1 and CAN CSA C22 2 No 601 1 ASTM F 2196 2002 Model or Catalog Number Manufacturer SYMBOLS ...

Page 4: ...ypad Features TP702 Series 12 Specifications 13 Operating Instructions 14 Clik Tite Connectors 14 Quick Disconnects 15 Start Up Procedure 16 Shutdown Procedure 16 Cleaning 17 Storage Cleaning 17 Institutional Hospital Cleaning Instructions 18 Pads Accessories 18 Water Temperature Control 19 Theory of Operation 20 Functional Check 21 Disassembly Reassembly 26 Troubleshooting 28 Troubleshooting 31 P...

Page 5: ...r malfunction Use T Pump TP600 TP700 series controls with Mul T Pads For catalog numbers and descriptions see page 8 Do not place additional heat sources between the patient and pad Skin damage may result Do not modify the product or any components of the product Modifying the product can cause unpredictable operation resulting in injury to the patient or operator Modifying the product aslo voids ...

Page 6: ... unpacked with the carrier s agent present Any claims for shortage or damage must be filed with the delivering carrier by the purchaser Do not return pumps that were damaged in shipment to Stryker without contacting our Technical Service Department for advice see phone numbers below If damaged goods are returned to Stryker without notifying the carrier Stryker will assume the repairs will be made ...

Page 7: ...cted area Cooling therapy is applied in the acute phase of injury minimizing blood loss inflammation of the tissue and can be effective in pain management The Stryker T Pump Localized Temperature Therapy System provides therapy by warming or cooling the enclosed water and circulating it through the Stryker Mul T Pad The pad is connected to the Stryker T Pump with easy to use Clik Tite or quick dis...

Page 8: ... on the other side 20 per carton TP26E Mul T Pad 18 w x 26 l 46cm x 66cm Nonwoven fabric on one side pliable polymer on the other side 10 per carton TP22G Mul T Pad 15 w x 22 l 38cm x 56cm Heavy Polymer Reuseable 10 per carton TP650C Classic Control Unit with quick disconnects TP700C Professional Control Unit with quick disconnects TP612E Mul T Pad 13 w x 18 l 33cm x 46cm Nonwoven fabric on each s...

Page 9: ...ff heater if the high temperature limit is exceeded Self Check Automatic system check at startup Hose cord Management Convenient and easy storage areas for hose and cord Comfortable Handle Design Designed for a more comfortable grip when moving the pump Dual Micro Processor Two electronic circuits one over temperature sensing circuit Tethered Easy Open Cap Prevents misplacing the cap Only 1 4 of a...

Page 10: ... or occlusions Water Level Check water level Setpoints Press the button at the bottom of the setpoint indicator to toggle through the three setpoints High Heat is 107 F 42 C Low Heat is 100 F 38 C Cooling is 50 F 10 C On Standby Button Green indicates the unit is on Yellow indicates power is supplied to the unit but the unit is not on Figure 3 TP600 Series Keypad ...

Page 11: ...button at the bottom of the setpoint indicator to toggle through the four setpoints Temperatures are identified in C and F Setpoint Lock Prevents tampering Press and hold for 2 seconds to lock or unlock the setpoint Therapy Cycles Continuous cycle 30 minute cycle or 20 minute cycle On Standby Button Green indicates the unit is on Yellow indicates power is supplied to the unit but the unit is not o...

Page 12: ...s the button at the bottom of the setpoint indicator to toggle through the four setpoints Temperatures are identified in C Setpoint Lock Prevents tampering Press and hold for 2 seconds to lock or unlock the setpoint Therapy Cycles Continuous cycle 30 minute cycle or 20 minute cycle On Standby Button Green indicates the unit is on Yellow indicates power is supplied to the unit but the unit is not o...

Page 13: ...o 48 C At uncontrolled RH Temperature setpoints TP650 Classic 107 F 42 C High heat 100 F 38 C Low heat 50 F 10 C Cooling TP700 Professional 107 F 42 C 100 F 38 C 95 F 35 C 50 F 10 C TP702 42ºC 38ºC 35ºC 10ºC Average temperature accuracy 2 F at 107 F 1 C at 42 C Maximum Contact Surface Temperature 107 F 42 C High Limit Safety Temperature 110 F to 120 F 43 3 C to 49 C Power cord International harmon...

Page 14: ...se to pad 1 Insert male fittings into female fittings with a twisting motion Figures 6A and 6B 2 When fittings are fully inserted snap locking ring into place Figures 6C and 6D 3 To disconnect reverse the procedure 4 To open or close the hose pinch clamps Open the clamp by pushing the serrated end Figure 7B Close the clamp by pressing the clamp together Figure 7C Note Refer to Figure 1B on page 7 ...

Page 15: ... the connectors are joined Figure 7A 2 To open or close the hose pinch clamps Open the clamp by pushing the serrated end Figure 7B Close the clamp by pressing the clamp together Figure 7C 3 To disconnect press down on the thumb tab of the female coupling The couplings will partially disconnect 4 Pull the male coupling out fully to disconnect Figure 7D Figure 7 Quick disconnects 7A 7B 7C 7D ...

Page 16: ...d in approximately 15 minutes and the light next to the selected temperature becomes steady 8 Check the water level If it drops below the operating level add water 9 Apply the Mul T Pad to the patient as prescribed Follow the Mul T Pad instructions 10 Position the pump at or above the level of the pad Note If the pump is placed below the pads water will drain into the pump when it is shut off If t...

Page 17: ...Drain the pump See instructions below 2 Coil the hose rather than folding it to prevent hose kinks 3 Fasten the hose using the tube set strap and wrap the power cord around the unit Draining 1 Disconnect the T Pump from AC power 2 Clamp the hose clamps 3 Disconnect the pad or hoses from one another keeping hoses at or above the level of the T Pump 4 Open the hose clamps 5 Remove the fill cap and i...

Page 18: ...ose set together where applicable or attach a pad to the connector hose 4 Fill the reservoir to the Heating water line on the back of the reservoir 5 TP650 Select Low Heat on the keypad TP700 Select the 95 F 35 C temperature setpoint on the keypad 6 Start the T Pump and circulate the solution for one hour 7 Drain the solution and refill the pump with clean water Note In a home environment perform ...

Page 19: ...e purpose of the limit thermostat is to prevent the pump from providing water at too high a temperature to the pad The control of the selected temperature is performed by a dual thermistor Figure 8 item 1 Dual Processor design The Control Processor reads its thermistor and determines if heat is required If heat is required it sends a signal to an Over Temperature Processor The Over Temperature Pro...

Page 20: ...9 8 7 6 5 4 3 2 1 Item Description 1 PC Board Temperature Controller 2 Manifold Backup Limit Thermostat 3 Pump Motor 4 Tray Assembly 5 Cartridge Heater 6 Brass Manifold Block 7 Return Hose Fitting 8 Temperature Sensor 9 Housing Front Assembly 10 Ribbon to Front Keypad ...

Page 21: ...T Pump P N 100925000 Current Leakage meter Ohm Meter Note To order a TPT9 Test Probe and Mul T Pad contact your dealer or Stryker s Customer Service Department Figure 9b Functional Check Setup quick disconnects NOTE If the flow meter is connected in reverse the flow meter will indicate no flow Reverse the pump hose connections to change the direction of flow T Pad size 12 or 22 Be sure pad is flat...

Page 22: ... missing O rings or other damage Replace connectors if necessary FLOW OPERATING TEMPERATURE TEST Note Stay present for the full duration of the test to observe all readings and to prevent damage to the T Pump Perform this test on a fully assembled unit 1 Connect the T Pump to the TPT9 and Mul T Pad as shown in Figure 9a 9b Un kink the pad and hose Open the hose clamps 2 Open the fill cap on top of...

Page 23: ...F 38ºC Note The Control Over Temperature processor are reading the room temperature This makes the system believe it will always require the heater due to the temperature the processors read is below the required Setpoint This will drive the water flowing through the system to a temperature that will trip the thermostat in approximately 10 to 15 minutes Record the peak temperature read by the ther...

Page 24: ...h the hole where the hoses connect to the pump This value should not be more than 0 5 ohm CURRENT LEAKAGE CHECK It will be convenient to check current leakage at this point since the unit is full and connected to a pad 1 Measure the maximum current leakage in all combinations of heater ON or OFF and On Standby ON or Standby Access to chassis ground for current leakage testing is available through ...

Page 25: ...__________ Item Value Okay Action Needed Action Taken check one 1 Inspect physical condition line cord plug housing Inspect hose connections and connectors 2 Measure flow 7 gph 26 5 lph indicate value 3 Measure operating temperature 107ºF 2ºF 42ºC 1ºC Indicate average 4 Backup limit test 110ºF 120ºF 43 3ºC 49ºC 5 Leak Test 6 Measure ground resistance 0 5 ohm indicate value 7 Measure current leakag...

Page 26: ... Tray assembly Remove the Keypad Ribbon cable Figure 8 Item 10 from the PC Board Figure 8 item 1 Remove the Temperature Sensor Figure 8 Item 8 from the PC Board Remove the 6 wires from the PC Board Remove the 3 Screws from the PC Board HEATER KIT ASSEMBLY Perform the Steps for Reservoir and Upper Front Rear Housing disassembly Remove the two 2 screws from the Manifold backup limit thermostat Figur...

Page 27: ...All o rings must be seated The reservoir o ring is shaped and shape must be aligned with the reservoir 3 All fittings on the manifold should have teflon tape applied to prevent leaks 4 Insure wires are cleared from between enclosures and away from enclosure screws 5 Insure wires are routed away from the cooling fan blades 6 For proper screw size and location for reservoir and housing refer to part...

Page 28: ...or defective motor defective impeller magnet or magnet driver assembly If there is NO power replace the PC Board Replace the motor if the fan is NOT spinning when the unit is plugged in and in run mode Otherwise check the impeller for any obstruction or replace the Impeller magnet assembly If the fan is spinning and there is no defect on the impeller magnet assembly check the magnet driver assembl...

Page 29: ...r Fail Unit is running after a 20 or 30 minute OFF Therapy Cycle period has reached the desired Setpoint and is now timing the 20 or 30 minute ON cycle period TP700 Series only The unit just went into or came out of Lock mode TP700 Series only Indication only A Setpoint outside body temperature range is selected Insert the plug fully into the receptacle place the unit into Standby mode then unplug...

Page 30: ...heater if required If Power is present and thermostat is OPEN thermostat is probably defective Replace thermostat if it does not pass Backup Limit Thermostat Test from Functional check If there is NO Power to the heater replace the PC Board T Pump will NOT Cool Reservoir is EMPTY Flow is BLOCKED Ice is DEPLETED Refill with room temperature water to proper level Reference Flow indicator light is ON...

Page 31: ...101176 REV E 31 Troubleshooting Figure 12 Wiring Diagram ...

Page 32: ...32 101176 REV E Parts Illustration 4K 5K 3K 2K 6K Figure 13 Parts Illustration for Kits 1K 19 ...

Page 33: ...01176 REV E 33 Parts Illustration Figure 14 Parts Illustration Continued 3 5 6 1 7 9 10 2 11 12 13 16 17 18 20 21 14 25 26 28 29 30 31 32 33 52 36 37 38 40 41 43 44 53 50 51 12 12 16 28 1 7 15 8 27 39 49 ...

Page 34: ...T Upper Front Housing Assembly Includes Front Plastic Housing with Membrane Panel TP702 5K 100821001 1 KIT Heater Assembly Includes Brass Manifold 2 O Rings 4 Fittings TP650 c TP700 c 100821000 1 KIT Heater Assembly Includes Brass Manifold 2 O Rings 4 Fittings TP702 6K 100820000 1 KIT Reservoir Assembly Includes Reservoir Gasket Rubber Feet Label 1 03394000 1 Fitting Manifold 2 03791001 2 Strap As...

Page 35: ... 1 Membrane Panel CE TP702 41 100275000 1 Cap Tethered Rivet Assembly 42 101158000 1 Magnet Driver Assembly Not Shown 43 100288000 1 Label Instruction Classic TP650 44 100288001 1 Label Instruction Professional TP700 45 48 100289000 1 Label Ratings Classic TP650 100289001 1 Label Ratings Professional TP700 100289002 1 Label Ratings Classic W quick disconnects TP650c 100289003 1 Label Ratings Profe...

Page 36: ...ase provided the equipment is returned with prior authorization prepaid to Stryker The expected service life for this product is two 2 years PAD SINGLE PATIENT USE Free replacement of product where defects in materials and or workmanship are evident at time of delivery provided the product is returned with prior authorization prepaid to Stryker PAD REUSABLE Free replacement of product where defect...

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