Strongway 46270 Owner'S Manual Download Page 20 | Manualshive

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20

ASSEMBLY DIAGRAM

PARTS LIST

Index #

Description

Part Number.

Qty.

1

Nuts Bolt M12x110

GB5782

4

2

Washer 12

GB97.1

4

3

Spring Washer 12

GB93

4

4

Nuts M12

GB6170

4

5

Post

TY12003-01

2

6

Bolster Plates

TY12003-02

2

7

Lower Bolster

TY12003.1

1

8

Lower Bolster Pins

TY12003-03

2

9

Nuts Bolt M10x30

GB5783

4

10

Washer 10

GB97.1

4

11

Spring Washer 10

GB93

4

12

Nuts M10

GB6170

4

13

Rail Section

TY12003-04

2

14

Upper Crossbeam

TY12003.4

1

15

Spring

TQ20002-36

2

16

12 Ton Hydraulic Bottle Jack

T91203.0

1

17

Hook

TY12003-05

2

18

Middle Bolster

TY12003.2

1

19

Spreader

TY12003.3

1

20

Nuts M6

GB6170

2

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Summary of Contents for 46270

Page 1: ... OWNER S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46270 ...

Page 2: ...plication DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 800 222 5381 INTENDED USE This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming operations are required Typical applications include ...

Page 3: ...t the life of the equipment There are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or repair damaged or worn parts immediately Store idle Shop Press When Jack is not in use store it in a secure place out of the reach of children Inspect it for good working ...

Page 4: ...s of this manual Failure to operate this equipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS WARNING 1 Study understand and follow all instructions before operating the device 2 Do not exceed rated capacity 3 Prior to use make sure the press is securely anchored 4 The press shall be installed...

Page 5: ...pact safety shield and heavy duty work gloves when operating the press Keep proper balance and footing do not over reach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaining the load Keep the surface clean tidy and free form unrelated materials and ensure that there is adequate lighting Inspect the press before each use Do n...

Page 6: ...arenthesis refer to the index number from the parts breakdown 1 Attached rail sections 13 to left and right posts and lower cross member 19 using bolts 9 washers 10 lock washers 11 and nuts 12 2 Put the press frame in an upright position attach upper crossbeam 14 to left and right posts 5 using bolts 1 washer 2 lock washer 3 and nuts 4 Hook mounts should face down on upper crossbeam ...

Page 7: ...oks 17 using nuts 20 to middle bolster 18 The attach springs to middle bolster Middle Bolster will then suspend between left and right frame posts 4 Carefully place 12 ton hydraulic bottle jack 16 in between the middle bolster 15 and upper crossbeam 14 Adjust the nuts 20 to the proper position once jack has been installed ...

Page 8: ...the posts Then insert the lower bolster 7 into press frame and onto lower bolster pins 6 Check that all fasteners are tightened and insert the handle into the handle socket 7 Place the bolster plates 6 on lower bolster 7 8 The press is now ready to use ...

Page 9: ...ck Cycle the lift up and down several times to insure the hydraulic system is operating properly Perform to the Air Purge Procedure before first use SYSTEM AIR PURGE PROCEDURE IMPORTANT BEFORE FIRST USE All numbers in parenthesis refer to the index number from the parts breakdown Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as ...

Page 10: ...rokes Leave handle in down position to expose oil fill plug 3 Turn release valve clockwise to the closed position 4 Pump handle until the ram reaches maximum height and continue to pump several times to remove trapped air in the ram ...

Page 11: ...e R7 clockwise to the closed position and check for proper pump action It may be necessary to perform the above step more than once to assume air is evacuated totally 8 Secure the handle in place inside the handle socket Without any weight on the jack Cycle the lift up and down several times to insure the hydraulic system is operating properly Perform to the Air Purge Procedure again if neccesary ...

Page 12: ...o the index number from the parts breakdown 1 Insert the bed frame pins to desired height then lower the bed frame Ensure bed frame is fully rested on the bearing pins 2 Place bolster plates 6 on press bed frame as needed 3 Place work piece on the bed frame or pressing block use every precaution necessary to ensure safety and to prevent accidents Position work piece in a manner which will not allo...

Page 13: ...d work piece 8 Stabilize work piece in a manner which will not allow it to inadvertently fall from the bed frame when the load is removed 9 When work is completed stop pumping the handle Slowly turn the release valve counter clockwise in small increments until ram is free from work piece 10 Once ram has fully retracted remove workplace from bed frame Cautiously remove work piece from press ...

Page 14: ...Some parts in this equipment are not self lubricating inspect the equipment before use and lubricate when necessary After cleaning lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Ch...

Page 15: ...0 full at all times for proper operation To check the level and to fill remove oil filler plug 1 Position the jack on level ground and lower the saddle 2 Remove the oil plug 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING ...

Page 16: ...16 4 Replace oil plug 5 Perform the Air Purge Procedure TO REPLACE JACK OIL 1 Position the jack on level ground and lower the saddle 2 Open release valve by turning handle counter clockwise 4 full turns ...

Page 17: ...oil fill plug 4 Turn the jack on its side so that old oil will drain from the oil fill hole Note Dispose of hydraulic fluid in accordance with local regulations 5 Position the jack on level ground and lower the saddle ...

Page 18: ... ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL DO NOT USE HYDRAULIC BRAKE FLUID ALCOHOL GLYCERINE DETERGENT MOTOR OIL OR DIRTY OIL USE OF A NON RECOMMENDED FLUID CANCAUSE DAMAGE TO A JACK AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE ...

Page 19: ...s evenly as possible along the threaded post TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed Turn handle clockwise Weight Capacity Exceeded Air is in the hydraulics Purge air from system Low oil level Add oil as required Oil reservoir is overfilled Drain...

Page 20: ...es TY12003 02 2 7 Lower Bolster TY12003 1 1 8 Lower Bolster Pins TY12003 03 2 9 Nuts Bolt M10x30 GB5783 4 10 Washer 10 GB97 1 4 11 Spring Washer 10 GB93 4 12 Nuts M10 GB6170 4 13 Rail Section TY12003 04 2 14 Upper Crossbeam TY12003 4 1 15 Spring TQ20002 36 2 16 12 Ton Hydraulic Bottle Jack T91203 0 1 17 Hook TY12003 05 2 18 Middle Bolster TY12003 2 1 19 Spreader TY12003 3 1 20 Nuts M6 GB6170 2 ...

Page 21: ...Handle 1 6 QYL10 15 T Ring 1 23 T91203 31 First Handle 1 7 T90403 25 Plug Screw 1 24 QLQD2B 3 Snap Spring 2 8 QLQ2 1 17 O Ring 1 25 T90403 22 Handle Socket 1 9 GB308 Ball 6 3 26 T90403 34 Short Pin 1 10 T91203 16 Base 1 27 T90403 08 Connecting Rod 2 11 QYL8 11 Taper Screw 2 28 T90403 19 Pin 2 12 T90403 35 Oil Filter Plug 1 29 T90403 26h Pump Plunger 1 13 QYL20D 42 Steel Ball Block 1 30 T90403 27 W...

Page 22: ...ent illustrations provided are a convenient reference of location and position in the assembly sequence When ordering parts the following will be required Model Number Serial Number and Description The distributor reserves the rights to make design changes and or improvements to product lines and manuals without notice For replacement parts and technical questions please call 1 800 222 5381 ...

Page 23: ... product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product repla...

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