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16 

 

PARTS LIST

 

Index # 

Description 

Part No. 

Qty. 

T30306-01 

Ram   

T30306-06 

Wire ring 

T30306-10 

Ram 

T30306-12 

Split washer 

T30306-11 

Y-Ring 

T30306-09 

Wire ring 

T30306-03 

Cylinder 

QYL3.2-12 

Copper Washer 

T90403-35 

Tube 

10 

GB308 

Ball 

11 

QYL8-13 

Copper Washer 

12 

QYL8-10 

Pump Cylinder 

13 

QYL8-09 

Seal Ring 

14 

QYL8-28 

O-Ring 

15 

QYL8-27 

Back up Ring 

16 

T30808-19 

Plunger 

17 

T30808-06 

Pin 

18 

QLQD2B-3 

R-Ring 

19 

QYL8-19 

Pin 

20 

T30808-17 

Shaft 

21 

T30808-18 

Washer 

22 

GB93 

Spring Washer 

23 

GB70 

Bolt M10x25 

24 

T30808-12 

Copper Washer 

25 

T30808.1-3 

Clique 

26 

GB308 

Ball 

27 

T30808.1-2 

Spring 

28 

GB308 

Ball 

29 

T30808.1-3 

Plug 

30 

T30808-11 

O-Ring 

31 

T30808-08 

Pump Cylinder 

32 

T30808-10 

O-Ring 

33 

T30808-09 

Back up Ring 

34 

T30808-07 

Plunger 

35 

T30808-05 

Handle Socket 

36 

T30308-06 

Handle 

37 

QYL5G-15A 

Seal Ring 

38 

TF1201C-29 

Oil Plug 

39 

QYL5G-03 

Sealing Gasket 

40 

T30306B-02 

Top Nut 

41 

GB3452.1 

O-Ring 

42 

QLQ2.1-17 

O-Ring 

43 

QYL8-25A 

Release Spindle 

44 

T30308-05 

Valve Block 

45 

QYL8-11 

Bolt 

46 

T30306B-04 

Oil Tank 

 

 

 

 

Summary of Contents for 46217

Page 1: ...JACK OWNER S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46217 ...

Page 2: ...angled to 3 degrees from vertical position After lifting loads must be immediately supported by appropriate means Each model is suitable for use in lifting or positioning vehicles machinery houses and or other building structures These jacks comply with ASME PALD Standards TECHNICAL SPECIFICATIONS Description Item 46217 Maximum Capacity 16 000 lbs Minimum Lift Height 24 3 4 inches Maximum Lift Hei...

Page 3: ...e for any damages or injury caused by improper use or neglect WARNING Always use Jack Stands DO NOT USE wood blocks or any other non approved load sustaining devices The manufacturer only warrants loads to be sustained by jack stands that meet current ASME standards DO NOT USE wood blocks or any other non approved lifting devices for a means of lifting with the jack and or load being raised Failur...

Page 4: ...ly chock and block stabilize the load to be lifted Never place any part of the body under a raised load without properly chocking and supporting the load Never use the jack on curved or tubular vehicle Bumpers this will result in the vehicle slipping off the jack and falling causing serious injury or death Use a bumper lift to lift most vehicles with curved bumpers or plastic bumpers Wear ANSI app...

Page 5: ...elf with the jack 2 Use handle 36 to Turn release valve 43 counterclockwise on full turn to the open position 3 Line up the handle to the handle socket located on the side of the jack then insert the handle inside the handle socket ...

Page 6: ...YSTEM AIR PURGE PROCEDURE IMPORTANT BEFORE FIRST USE Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling This step is to be completed without any weight on the jack 1 Turn release valve counterclockwise on full turn to the open position 2 Rapidly pump the handle 6 8 times Leave handle in do...

Page 7: ...use Oil vent is closed during shipping For units with rubber oil plugs With a flat blade screwdriver push the oil fill plug slightly to the side to purge trapped air from system Use caution not to tear or puncture the oil plug 4 Turn release valve clockwise to the closed position 5 Jack is now ready for use Check for proper pump action ...

Page 8: ...nto service 4 Inspect before each use Do not use if bent broken or cracked components are noted OPERATION RAISING THE JACK 1 Position the jack near desired lift point 2 Assemble the handle ensure that handle aligns with handle socket 3 Close the release valve by turning it clockwise until it is firmly closed 4 Before raising check and verify the load is centered and also has full contact with the ...

Page 9: ...e jack handle so your hands do not slip and ensure the release valve does not rapidly lower 2 Carefully open the Release Valve by slowly turning the handle counterclockwise Do not allow bystanders around the jack or under the load when lowering the jack 3 After removing jack from under the load push ram and handle sleeve down to reduce exposure to rust and contamination WARNING STOP PUMPING WHEN T...

Page 10: ...e use and lubricate when necessary After cleaning lubricate the equipment using light penetrating oil lubricating spray Use a good lubricant on all moving parts For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump plungers on the power unit assemblies ...

Page 11: ...11 TO ADD JACK OIL 1 Position the jack on level as shown and lower the ram 2 Remove the oil plug 3 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole ...

Page 12: ...ure TO REPLACE JACK OIL 1 Position the jack on level as shown and lower the ram 2 Open release valve by turning handle counter clockwise 4 full turns 3 Remove the oil fill plug 4 Turn the jack on its side so that old oil will drain from the oil fill hole ...

Page 13: ... on level ground and with the ram in the lowered position 7 Fill the oil case until oil level is just beneath the lower rim KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING 8 Replace oil plug 9 Perform the Air Purge Procedure ...

Page 14: ...ATIONS Additional Jack Notes Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oil cloth NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES When not in use store the jack with pump piston and ram fully retracted TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL...

Page 15: ...15 ASSEMBLY DIAGRAM ...

Page 16: ... QYL8 19 Pin 1 20 T30808 17 Shaft 1 21 T30808 18 Washer 1 22 GB93 Spring Washer 1 23 GB70 Bolt M10x25 1 24 T30808 12 Copper Washer 1 25 T30808 1 3 Clique 1 26 GB308 Ball 1 27 T30808 1 2 Spring 1 28 GB308 Ball 1 29 T30808 1 3 Plug 1 30 T30808 11 O Ring 1 31 T30808 08 Pump Cylinder 1 32 T30808 10 O Ring 1 33 T30808 09 Back up Ring 1 34 T30808 07 Plunger 1 35 T30808 05 Handle Socket 1 36 T30308 06 Ha...

Page 17: ...ent illustrations provided are a convenient reference of location and position in the assembly sequence When ordering parts the following will be required Model Number Serial Number and Description The distributor reserves the rights to make design changes and or improvements to product lines and manuals without notice For replacement parts and technical questions please call 1 800 222 5381 ...

Page 18: ... product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product repla...

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