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MAINTENANCE INSTRUCTIONS

 

If  you  use  and  maintain  your  equipment  properly,  it  will  give  you  many  years  of  service.  Follow  the  maintenance 
instructions  carefully  to  keep  your  equipment  in  good  working  condition.  Never  perform  any  maintenance  on  the 
equipment while it is under a load.   

Inspection 

 

You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function 
before each use. Follow lubrication and storage instructions for optimum product performance.   

Binding 

 

If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load safely to 
the ground. After un-binding; clean, lubricate and test that equipment is working properly. Rusty components, dirt, or 
worn parts can be causes of binding Clean and lubricate the equipment as indicated in the lubrication section. Test the 
equipment by lifting without a load. If the binding continues contact Customer Service.   

Cleaning 

 

If  the  moving  parts  of  the  equipment  are  obstructed,  use  cleaning  solvent  or  another  good  degreaser  to  clean  the 
equipment. Remove any existing rust, with a penetrating lubricant.   

Lubrication 

 

This equipment will not operate safely without proper lubrication. Using the equipment without proper lubrication will 
result in poor performance and damage to the equipment. Some parts in this equipment are not self-lubricating inspect 
the equipment before use and lubricate when necessary. After cleaning, lubricate the equipment using light penetrating 
oil, lubricating spray.   
-Use a good lubricant on all moving parts. 
-For light duty use lubrication once a month.   

-

For heavy and constant use lubrication recommended every week.   

-NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES! 

Rust Prevention: 

 

-Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.   
Without a load lift  the equipment as  high  as it goes and  look  under and  behind the  lifting points. If signs of rust are 
visible clean as needed.   

Grease Fittings 

 

-Some models contain grease fittings the will regularly need to be greased and lubricated. 

How the Jack Operates 

 

With release valve closed, air is filled in the reservoir tank into the plunger cavity. Air pressure lifts the load. When the 
ram reaches maximum extension, air is bypassed to prevent an over extended ram stroke and possible damage to the 
jack. Opening the release valve allows air to escape from the reservoir tank. This releases hydraulic pressure on the 
ram, which results in lowering the lifting saddles. 

Storing the Jack 

 

1. When not in use, store the jack with pump piston and ram fully retracted. 
2. Keep in the upright position.   
3. Store in a dry location, recommended indoors.   

Note: Be sure to lubricate all parts before and after use to ensure the jack stays in good working condition. It is not 
recommended to store this jack outside. 

 

ADDITIONAL WARNINGS:

   

 

DO NOT USE MOTOR OIL IN THE JACK.   

 

USE A HIGH QUALITY AIR TOOL OIL. 

 

POUR A TEASPOON OF GOOD QUALITY, AIR TOOL LUBRICANT INTO THE AIR SUPPLY INLET OF THE 
LIFT CONTROL VALVE. CONNECT TO AIR SUPPLY AND OPERATE FOR 3 SECONDS TO EVENLY 
DISTRIBUTE LUBRICANT. 

 

USE OF A NON-RECOMMENDED FLUID CANCAUSE DAMAGE TO A JACK. 

 

AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE, ALCOHOL, BRAKE FLUID, TURBINE OIL, 
TRANSMISSION FLUID, MOTOR OIL, GLYCERIN, OR DIRTY OIL.. IMPROPER FLUID CAN CAUSE 
PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF 
LOAD. 

 

DISPOSE OF HAZORDOUS FLUIDS IN ACCORDANCE WITH LOCAL REGULATIONS. 

 
Additional Jack Lubrication: 

2. Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oil cloth. 
NEVER USE SANDPAPER ABRASIVE MATERIAL ON THESE SURFACES! 

 

Summary of Contents for 46202

Page 1: ...R S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Item 46202 ...

Page 2: ... fine control when lifting and lowering a vehicle A safety latch design with 6 different automatic positions prevents unintentional lowering of the load Requires 80 to 120 PSI working pressure TECHNICAL SPECIFICATIONS Description Item 46202 Maximum Capacity 2500 lbs Minimum Lift Height 11 02 inches Maximum Lift Height 42 52 inches Minimum Rated Air Pressure PSI 80 Maximum Rated Air Pressure PSI 12...

Page 3: ...uipment operators are properly trained understand how to safely and correctly operate the unit Allow unit operation only with all parts in place and operating properly Use only genuine replacement parts Service and maintain the unit only with authorized or approved replacement parts negligence will make the jack unsafe for use and void the warranty Carefully inspect the unit on a regular basis and...

Page 4: ...urer shall be used 7 Lift only on areas of the vehicle as specified by the vehicle manufacturer 8 No alterations shall be made to this product 9 Do not move or dolly the vehicle while on the jack 10 Do not get under or allow anyone under the vehicle until it has been supported by jack stands 11 Use wheel chocks or other blocking device on opposing wheels before using jack 12 Do not use this jack f...

Page 5: ...njury being crushed and death Always securely chock and block stabilize the load to be lifted Never place any part of the body under a raised load without properly chocking and supporting the load Never use the jack on curved or tubular vehicle Bumpers this will result in the vehicle slipping off the jack and falling causing serious injury or death Use a bumper lift to lift most vehicles with curv...

Page 6: ...moothly before putting into service 3 This product is fitting use standard 1 4 NPT air fitting If changing the fitting is required install a 1 4 NPT fitting of your choice ensure that thread tape or compound is used to seal connection 4 Inspect before each use Do not use if bent broken or cracked components are noted NOTE USE A PRESSURE RATED CONTROL VALVE AT AIR SOURCE MAXIMUM RATED CAPACITY 120 ...

Page 7: ... to OPEN CONTROL VALVE to lift the vehicle to the desired height After lifting support the load with appropriately rated vehicle support stands before working on the vehicle CAUTION NEVER WIRE CLAMP OR OTHERWISE DISABLE THE LIFT CONTROL VALVE TO FUCTION BY ANY MEANS OTHER THAN BY USING THE OPERATOR S HAND USE THE HANDLE PROVIDED WITH THIS PRODUCT OR AN AUTHORIZED REPLACEMENT HANDLE TO ENSURE PROPE...

Page 8: ...n Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion Without a load lift the equipment as high as it goes and look under and behind the lifting points If signs of rust are visible clean as needed Grease Fittings Some models contain grease fittings the will regularly need to be greased and lubricated How the Jack Operates With release valve closed air...

Page 9: ...OT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed Turn handle clockwise Air Supply Inadequate Weight Capacity Exceeded Air is in the hydraulics Purge air from system Lubricate moving parts Jack is binding or foreign obstruction Power unit malfunctioning Replace the power unit ...

Page 10: ...10 ASSEMBLY DIAGRAM ...

Page 11: ...Bolt M14X115 TBJ10021 1 22 Lub Plug TBJ10022 1 23 Seal Assembly TBJ10023 1 24 Nut M8 TBJ10024 8 25 Rubber Saddle Pad TBJ10025 2 26 Bolt M8X30 TBJ10026 8 27 Wheel TBJ10027 1 Safe Operating Temperature is between 40 F 105 F 4 C 41 C REPLACEMENT PARTS For replacement parts Customer Service at 1 800 222 5381 Not all equipment components are available for replacement illustrations provided are a conven...

Page 12: ... product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product repla...

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