Strong International SUPER TROUPER II Instruction Manual Download Page 6

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LAMPHOUSE - POWER SUPPLY

Interconnection Diagram

LAMPHOUSE

(Connections Pre-wired)

MS CONNECTOR

Pin Wire No,
A

DC-

DC+

Grnd

Lamphouse
Cable Assembly

Conduit

Remote - Auto

Sustained 5 Amp.

Dry Contact

(by Installer)

XENON
POWER
SUPPLY

MS Connector (pre-wired)

DC+
DC-

Ground Lug
(as req’d. for older units)

Grn

SYSTEM MUST BE GROUNDED

All wiring must conform to local

codes; shield lamphouse cable in

conduit if required.

ST2/004

Summary of Contents for SUPER TROUPER II

Page 1: ...SUPER TROUPER II Follow Spotlight Type 24000 3 4 Rev 4 98 STRONG INTERNATIONAL a division of Ballantyne of Omaha Inc 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 7238 ...

Page 2: ......

Page 3: ... bulb BLB and the total number of hours the spotlight has operated HR In the event of an ignition failure the display screen reads out sequential diagnostic messages ONLY XENON BULBS designed for horizontal operation should be used in this spotlight The presently approved ratings for bulbs used in this spotlight are 1000 1600 and 2000 watt See the listing in this manual for the approved types and ...

Page 4: ... the focus knobs located behind the boomerang on the left and right sides of the optical system FADE OUT CHOPPER AND IRIS CONTROLS are positioned in the same configuration as earlier Strong spotlights All optical system controls are accessible for right or left hand operation The color boomerang is easily reversed to position the color arms on either side Operation of the self canceling boomer ang...

Page 5: ...ST2 003 ...

Page 6: ... 3 E 4 F 5 G 6 I 7 J 8 M Grnd Lamphouse Cable Assembly Conduit Remote Auto Sustained 5 Amp Dry Contact by Installer XENON POWER SUPPLY MS Connector pre wired DC DC Ground Lug as req d for older units Grn SYSTEM MUST BE GROUNDED All wiring must conform to local codes shield lamphouse cable in conduit if required ST2 004 ...

Page 7: ...s securely before attempting to place the spotlight head lamphouse and lens system on the support yoke PLACE THE LAMPHOUSE and lens system on the yoke assembly with the operator s side of the lamphouse with arc viewing port to the right side of the yoke saddle the same as the yoke locking controls Line up the four mounting holes in thebottom plate of the support brace with the four slotted holes i...

Page 8: ...l burn in and create hot spots which may shorten bulb life If fingermarks are made they should be carefully removed with methyl alcohol and cotton prior to bulb operation 5 Never view an ignited bulb directly BLINDNESS OR PERMANENT EYE DAMAGE MAY BE INCURRED 6 Use only xenon bulbs designated as OZONE FREE When possible vent the lamphouse exhaust to outside atmosphere 7 Maintain the lamphouse blowe...

Page 9: ... separate from the spotlight warranty issued by Strong International Retain the warranty documentation packed with the xenon bulb WHEN ORDERED for 1000 or 1600 watt operation the adapters required to install either of these smaller bulbs in the Super Trouper II lamphouse are supplied in the accessory kit The front bulb support for the 1000 and 1600 watt lamphouses is a cast yoke 65117 which holds ...

Page 10: ...XENON BULB INSTALLATION NO ADAPTERS REQUIRED FOR 2000 WATT TYPE HS BULB See Parts List Figure 2 for 2000 Watt Bulb Mounting ST2 008 ...

Page 11: ...not to touch or scratch the surface of the reflector INSERT THE ANODE ADAPTER STEM into the rear support collet The stem must be inserted as far into the socket as possible to insure good conduction and to permit full focus travel of the bulb Place the cathode adapter stem into the bulb support yoke pivot the retaining plate to its closed position and tighten both thumb screws Using a 9 64 allen w...

Page 12: ...nto the bracket in front of the xenon bulb This filter is a narrow glass strip that covers only the center portion of the beam One surface of the glass is coated and marked XX and or imprinted This Surface Toward Bulb The coated glass surface must face the bulb or damaging radiant heat energy will be transmitted to the optical system DO NOT operate the spotlight with the glass strip heat filter mi...

Page 13: ...and illustrated on the Lamphouse Power Supply Interconnection Diagram PLACE THE LAMP SWITCH in the ON position and the bulb will ignite Allow a few minutes for the current to stabilize and read the lamphouse ammeter The bulb must be operated within the current range specified by the bulb manufacturer The ranges for the xenon bulb supplied are as follow Nominal DO NOT Wattage Current EXCEED 1000 50...

Page 14: ...the bulb adjustment control as illus trated above fully clockwise until a small dark spot is projected on the wall Spot A At this point the bulb is defocused at its extreme forward position Then rotate the focus control counterclockwise until a center hot spot is defined Spot C LOOSEN THE TWO THUMB SCREWS to the left and right of the focus control just enough to permit manual motion of complete co...

Page 15: ...ARC place the LAMP switch in the OFF position The blowers in the lamphouse will continue running until the xenon power supply is de energized Allow the blower to operate and cool the bulb for at least ten minutes after extinguishing This measure is required to comply with the bulb manufacturer s warranty conditions TO PROLONG BULB LIFE and to encourage rapid bulb starts it is recommended to douse ...

Page 16: ...GHT The interlock switch below the right operator side of the top cover is open check tightness of locking screws CHECK BLOWER Make certain the squirrelcage blower below the lamphouse is energized and operat ing and that the ducting to the bulb compartment not obstructed WHEN THE INTERLOCK CIRCUIT is complete closure of the LAMP switch or the remote auto closure will energize the contactor of the ...

Page 17: ...s shorting to ground and not arcing between the bulb electrodes locate and correct insulate the short cir cuit If the high voltage arc appears between the bulb electrodes and the bulb fails to ignite replace the bulb DIAGNOSTIC MESSAGES serve as prompts and suggestions but do not replace traditional troubleshooting procedures If the top cover is closed and secured but transmits an error message ch...

Page 18: ...otlight s application and the individual operator THE LENS SYSTEM ZOOM BRAKE which controls the degree of force required to slide the spot size control handle trombone is located on the outrider of the movable projection lens carriage Alternately tightening or loosening the nylon brake tension screw will increase or decrease the force required to operate the spot size control handle Requirements m...

Page 19: ... 2 spot size control handles and the 2 focus knobs These items are mounted using socket head screws which can be removed using a 3 16 allen wrench Unscrew the 3 plastic knobs from the optical system control levers Remove the 6 phillips head screws retaining the lens mechanism housing Lift the housing from the spotlight slightly spreading the bottom of the cover to clear the protruding shafts THE F...

Page 20: ...optical system immediately behind the boomerang adjusts the fine focus of the lenses and sharpens the edge of the spot It may be necessary to re focus the edge of the spot after zooming from flood to small spot and from spot to flood OPERATION OF COLOR BOOMERANG THE COLOR BOOMERANG is equipped with six two part filter holders 51928 gel frame with slide channel and 51376 cover plate Six sheets of a...

Page 21: ...over a period of time If dust build up impedes the blower impellors or if obstructed air flow allows the squirrelcage blower motor to over heat a thermal switch in the blower motor will shut down the blower This will open the air flow interlock switch and extinguish the xenon bulb If the squirrelcage blower shuts down repeatedly it is necessary to dismount it from the spotlight base rail for a tho...

Page 22: ...the lamp current will adjust to the output setting of the xenon power supply The DC voltage will fall to the xenon bulb s sustaining voltage level 30 V DC or less and the DC Pulse Igniter will cease generating the RF pulse MULTIPLE IGNITION PULSES prior to bulb ignition usually indicate a low DC output setting Adjust lamphouse DC current according to the INSTALLATION OPERATION section of the Xenon...

Page 23: ...he theater sound system AN IGNITION FAILURE at this point will cause additional diagnostic messages to be dis played on the lower line of the LCD screen CHECK PWR SUPPLY If no DC current is sensed or if the open circuit voltage fails to reach 140 V DC the igniter will not pulse Repair or replace the xenon power supply CHECK IGNITER If the DC voltage reaches and exceeds 140 V DC and the igniter fai...

Page 24: ...V AC 120 volt models or below 195 V AC 220 volt models Phase loss 220 volt models will also disable power supply operation Check AC voltage at power supply terminals L1 L3 see Xenon Power Supply manual INSTALLATION section Bulb Goes Out During Operation 1 Blocked bulb seal blower intake or defective blower motor Clean or replace 2 Air flow switch sticking or faulty Clean or replace 4 Overheated th...

Page 25: ...ise in Theater Sound System During Bulb Ignition or Operation 1 Defective lamphouse RF suppression capacitor Replace Voltage Divider PCB or check individual capaci tors with capacitor tester Replace as required 2 Spotlight xenon power supply or sound system not correctly grounded Connect to adequate earth ground NOTICE The Strong DC Pulse Igniter is a sealed assembly and containsno user service ab...

Page 26: ...Super Trouper II Lamphouse Xenon Bulb Ignition Monitor Circuit ST2 024 ...

Page 27: ...Super Trouper II Control Circuit ST2 025 ...

Page 28: ...er Interlock S2 21 98544 Reed Switch Lower Right Lamphouse Cover Interlock S3 21 98544 Reed Switch Lower Left Lamphouse Cover Interlock 21 98545 Magnetic Actuator Reed Switch 3 req d S4 39955 Air Flow Switch Blower Interlock S5 24086 MODE Switch Wired Assembly S6 24086 LAMP Switch Wired Assembly 21 61228 Rocker Switch SPDT X1 61 64004 Transformer RFI Choke 115 220 V AC 65503 DC Pulse Igniter Assem...

Page 29: ...o R1 Shunt Ref Desig Part No Description C1 C5 61 08025 Capacitor 005µf 3 kV D1 D4 51 17001 Diode 1N4007 R1 61 46002 Resistor 100 Ohm W 5 R2 61 46045 Resistor 100k Ohm W 5 J1 21 37051 Connector 5 Position VOLTAGE DIVIDER ASSEMBLY ST2 027 ...

Page 30: ...23976S DIGITAL DISPLAY CONTROL CIRCUIT Page 1 0f 3 ST2 028 ...

Page 31: ...23976S DIGITA L DISPL AY CONT ROL CIRCU IT Page 2 0f 3 ST2 029 ...

Page 32: ...23976S DIGITAL DISPLAY CONTROL CIRCUIT Page 3 0f 3 ST2 030 ...

Page 33: ...1 2 3 4 5 6 7 8 9 10 11 FIGURE 1 SUPER TROUPER II Parts List ST2 031 ...

Page 34: ... Female 8 24160 Name Data Plate 9 24025 Lamphouse Base Panel Lower Left 41 51420 Screw 10 32 x 1 2 Phillips Head 10 24086 MODE Switch Assembly incl with 24418 21 61228 Rocker Switch SPDT 11 24087 LCD Display Screen incl with 24418 24254 Window Display Screen 23976S Control PC Board Assembly LCD Display NOT SHOWN 25023 Lamphouse Power Supply Interconnect Cable Assembly Assembly includes MS Connecto...

Page 35: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 FIGURE 2 ST2 033 ...

Page 36: ... Mount Ring 9 65117 Front Bulb Support Yoke not shown 1 1 6 kW 65151 Yoke Retainer Plate 1 1 6 kW Bulb Adapter 65152A Thumb Screw Retainer Plate 2 req d 01567 Mounting Screw 10 24 x 1 2 Pan Head 2 req d 10 24040 Front Bulb Support Mount 41 51134 Screw 10 32 x 5 8 Socket Head 2 req d 11 24039 Insulator Post Front Bulb Support 12 24003 Air Duct same as Item 14 13 24077 Spacer Saddle Mount not shown ...

Page 37: ...et 29 24074 Bulkhead Lamphouse Rear 30 21 62012 Barrier Strip 10 Terminal 41 51201 Mounting Screw 8 32 x 3 4 Socket Head 2 req d 31 61 64004 Transformer X1 RFI Choke 41 51197 Mounting Screw 8 32 x 1 2 Socket Head 2 req d 32 81247 Shunt R1 200 Amp 50 mV 41 51222 Mounting Screw 10 32 x 3 4 Socket Head 2 req d 24275 Printed Circuit Board Assembly Voltage Divider not shown 33 24827 Negative Lead Shunt...

Page 38: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22 23 24 25 26 27 28 29 30 31 32 33 34 38 39 FIGURE 3 ST2 036 19 21 20 35 36 37 ...

Page 39: ...e 4 9 24071 Front Mounting Bracket Lens Mechanism Housing 10 24115 Mounting Stud Color Boomerang 3 req d 00805 Hex Nut 1 4 20 11 24042 Slide Rod End Rail Front 12 23987 Slide Rod same as Item 6 13 25078 Counterweight Assembly 14 18222R Braided Wire Rope Lens Movement Order 34 in 15 25076 Spring Retaining Plate 25075 Post Spring Retaining Plate Item 30 16 25074 Expansion Spring 17 25080 Projection ...

Page 40: ... Bottom Cover Welded Assembly early models 31 25075 Post Spring Retainer ref Item 15 41 51197 Screw Post Mounting 8 32 x 1 2 Socket Head 41 51371 Screw Plate Mounting 8 32 x 1 2 Button Head 32 24035 Spacer Small Pulley 41 51197 Mounting Screw Spacer 25062 Pulley 52 20506 Screw Pulley Axle 33 24035 Spacer Large Pulley 41 51197 Mounting Screw Spacer 25088 Pulley ref Item 18 51160 Screw Pulley Axle 3...

Page 41: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 25079 FINE FOCUS ASSEMBLY 25090 LARGE LENS ASSEMBLY ST2 039 27 FIGURE 4 ...

Page 42: ...rt No Description 9 25067 Clamp Focus Cable 41 51324 Screw 8 32 x 3 8 Socket Head 10 25091 Rack Gear 11 25064 Knurled Knob Spot Focus Control 2 req d 12 25083 Bronze Bearing 13 01544 Knob Mounting Screw 1 4 20 x 1 Socket Head 14 25072 Slide Rack Gear Mount 15 25066 Bracket Cable Clamp 41 51195 Screw 6 32 x 1 2 Socket Head 16 25071 Mounting Bracket Focus Mechanism 17 01752 Friction Screw 1 4 20 x 1...

Page 43: ...FIGURE 5 ST2 041 ...

Page 44: ...tem 14 Aperture Bracket 14 24076 Aperture Bracket Welded Assembly as shown see Figure 5A 15 47191 Chopper Blade Upper Lower 16 47982 Slide Assembly Lower Chopper Blade 47983 Slide Assembly Upper Chopper Blade 17 00253 Screw 8 32 x 3 16 Fillister Head 00891A Lockwasher 8 Shakeproof 18 00853 Flatwasher 1 4 S A E 19 00843A Friction Washer Brass 20 51602 Pull Rod Long 21 00876 Lockwasher 1 4 Split Rin...

Page 45: ...ed Plastic 39 01406 Hex Nut 5 16 18 FlexLock 40 00853 Flatwasher 1 4 S A E 41 00843A Friction Washer Brass 42 51498 Chopper Pull Rod Short 43 51155 Handle Chopper Control Lever 44 10048A Knob Plastic 45 00254 Screw 8 32 x 1 4 Fillister Head 46 00891 Lockwasher 8 Shakeproof 47 47170 Iris Stop Bracket 2 req d 48 48406 Bracket Chopper Control Lever 49 51153 Spacer Bushing 50 00876 Lockwasher 1 4 Spli...

Page 46: ...tion 01306 Screw 6 32 x 5 16 21 70029 Spring Washer 24369 Bell Crank 24371 Link with Pins 24372 Adapter Ring 24374 Iris 25034 Iris Clamp 25225 Base Aperture Plate 25244 Aperture Plate 41 51252 Screw 8 32 x 5 8 41 51325 Screw 6 32 x 3 8 41 51530 Shoulder Bolt 48402 Iris Control Handle 25225 25244 ST2 044 ...

Page 47: ...FIGURE 6 2 1 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 24084 YOKE STAND ASSEMBLY ST2 045 ...

Page 48: ... E 4 req d 14 49208 Caster 4 req d 15 49226 Leveling Foot 4 req d 00992 Lock Nut 1 2 13 Hex 4 req d 16 83744 Base Leg Welded Assembly 4 req d 83293 Socket for Item 16 Caster 4 req d 17 83745 Leg T Bolt Welded Assembly 4 req d 18 41 51397 Screw 7 16 14 x 3 Hex Head 41 70007 Flatwasher 7 16 41 35056 FlexLock Nut 7 16 14 Hex 19 48395 Height Adjusting Pin 3 8 Diameter 20 83381 Swivel Clamp Collar 21 4...

Page 49: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 FIGURE 7 24124 COLOR BOOMERANG ASSEMBLY ST2 047 20 ...

Page 50: ...1 Color Disc Arm 7 3 4 Welded Assembly 2 req d 16 24117 Color Arm Release Lever 17 24140 Torsion Spring 2 req d 18 24116 Rocker Catch Color Arm 51505 Rubber Pad Rocker Catch 19 51396 Catch Hook Color Arm 6 req d 01794 Hook Mounting Screw 8 32 x 3 8 2 per Hook req d 00891A Lockwasher 8 2 per Hook req d 20 25159 Side Panel Welded Assembly 24124 Color Boomerang Assembly Items 1 19 51376 01456 not inc...

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