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Strobel VEB 200-1, Mechanic'S Instructions

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Strobel VEB 200-1 Mechanic'S Instructions Download Page 45

259.00.37

Pneumatischer Schaltplan Kl. allg. mit pneum. Lüftung

(Efka-DC1200/DC1210)

Pneumatic circuit diagram cl. gen. with pneum. lifting

(Efka DC1200/DC1210)

0 Z 1

Wartungseinheit

Service unit

1 V 1

3/2-Magnetventil "Lüftung"

3/2-solenoid-way valve "lifting"

1 V 10 Drosselrückschlagventil "Lüftung" throttle non-return valve "lifting"
1 A 1

Zylinder "Lüftung"

cylinder "lifting"

195.0513

0 Z 1

6bar

10bar max

1V1

A

P

R

1V10

1A1

Summary of Contents for VEB 200-1

Page 1: ...For the professional user Für den professionellen Anwender Mechanikeranleitung Class Klasse Dated Stand VEB200 1 Ausf 2 VEB200 2 Ausf 2 Spezialmaschinen GmbH Mechanic s Instructions ...

Page 2: ...reates trust trust in our technology our service and not least of all in our good name ie finden die Strobel Schutzmarke auf jeder Strobel Maschine die unser Werk verlässt Und das aus gutem Grund Denn dieses Zeichen garantiert Ihnen die hohe Qualität unserer Produkte Qualität die Vertrauen schafft in unsere Technik unseren Service und nicht zuletzt in unseren guten Namen S Y The sign of quality ...

Page 3: ...this reason we kindly request that you read the operating instructions closely It provides all the information you need for trouble free operation And if you do happen to need a spare part the enclosed spare parts list gives a complete overview It is clearly classified according to components so that you can find the required part quickly and easily In order to avoid errors we request you to quote...

Page 4: ......

Page 5: ...e Fig 3 12 3 1 5 Setting the cloth retainers Fig 4 13 3 2 Needle lever 14 3 2 1 Mounting Fig 5 14 3 2 2 Setting the needle stroke Fig 7 15 3 3 Loop stroke Fig 6 17 3 3 1 Setting the loop stroke Fig 7 17 3 4 Looper 18 3 4 1 Removing and remounting the looper Fig 7 18 3 4 2 Removing and remounting the looper shaft Fig 7 18 3 4 3 Looper deflection Fig 3 18 3 4 4 Setting the looper Fig 8 18 3 5 Feed d...

Page 6: ...ion 28 3 10 Cutting position 28 3 11 Positions 29 3 12 Setting the positions 32 3 12 1 General notes 32 3 12 2 Setting the reference position 32 3 12 3 Setting positions 1 and 2 33 3 13 Display of the needle positions 34 3 14 Pneumatic lifting 35 3 14 1 Setting the lifting 35 3 15 Sewing drive 35 3 16 Seam lock Fig 19 36 3 16 1 Setting the feed dog at the seam lock 36 Subject to change without pri...

Page 7: ...th seam lock 259 00 37 Pneumatic circuit diagram cl gen with pneum lifting 259 10 37 Pneumatic construction circuit diagram cl gen with pneum Lifting 259 00 65 Pneumatic circuit diagram cl VEB100 1 2 2W VEB200 1 2 with seam lock 259 10 65 Pneumatic construction circuit diagram cl VEB100 1 2 2W VEB200 1 2 with seam lock Connecting Thread trimmer 258 21 47 Electric connection diagram cl Gen thread t...

Page 8: ...4 MA_VEB200 1 2_A2_181015_en ...

Page 9: ...and when leaving the workplace as well as for maintenance 5 General maintenance tasks may be carried out only by properly trained persons in accordance with the operating instructions 6 Repair work retrofitting and maintenance may be carried out only by technicians or specially trained personnel 7 When servicing or repairing pneumatic equipment the machine must be disconnected from the pneumatic s...

Page 10: ...in to especially dangerous parts of the machine must be indicated at these positions using a safety symbol Warning instructions given in the operating instructions that pertain to special injury hazards for operating personnel or technicians must be indicated at these positions using a safety symbol ...

Page 11: ... 2 are suitable for bluff edging thin fabrics up to approx 400 grammes Range of applications The Kl VEB200 1 has a fixed plunger on the left and a spring loaded plunger on the right as well as two spring loaded cloth retainers on a 9 5 mm needle plate The right cloth retainer is combined with a regulating screw which limits the cloth retainer lift off upwards The Kl VEB200 2 has a spring loaded pl...

Page 12: ...eed 4 7 mm depend on fabric Kind of stitch single thread chain stitch bluff edge blind stitch Stitch type 105 Needle system GROZ BECKERT 1669 EEO Needle size 80 Thread polyester continuous filament Thread size 200 2 Pneumatic connection 6 bar Average air consumption depending on the equipement Required space 0 5 m x 1 1 m Noise Average noise level at a speed of n 1800 min 1 LpAm 70 dB A Noise test...

Page 13: ...x 15 Looper stroke 19 0 5 mm Pressures Feed plate left 12 N Feed plate right 6 N Cloth support arm meas at plunger shaft 140 N Ratchet pressure measured from below to pusher height VEB200 1 Ratchet right approx 4 N Ratchet left approx 4 N VEB200 2 Ratchet right limited upwards approx 4 N Ratchet left limited upwards approx 4 N Feed length approx 4 7 mm Lifting between needle plate and feed plates ...

Page 14: ...n heavy bodily injuries 3 1 Mounting the needle plate A T T E N T I O N Switch off machine electrically Needle plates are set at works and can be replaced easily as complete kit When replacing the needle guide the dimensions have to be checked by means of a gauge as shown in Fig 1 After removing the needle lever the gauge is mounted to the needle shaft and senses the needle guides by turning the h...

Page 15: ...read trimmer drive Fig 14 or pull the plug only 4 Release needle plate fastening screws 1 and 2 and remove the complete needle plate unit to the front Fig 2 VEB200 1 VEB200 2 3 1 2 Install in reverse order Make sure that both cloth retainers are positioned centrally on the plungers and that the needle plate lies horizontally Push the needle plate bow completely upwards until threaded pin 3 fits cl...

Page 16: ... right needle guide The settings should be realized with a gauge Deviations may deteriorate the sewing result considerably and may cause damages or pre mature waste of the sewing tools Setting the needle plate Fig 1 3 1 4 Loosen screw 2 to remove the needle glide plate 1 When re mounting the needle glide plate make sure that it fits closely to the needle plate bridge Replacing the needle glide pla...

Page 17: ... the Kl VEB200 2 both cloth retainers are feathered and combined with a setting screw 4 Fig 2 that limits the cloth retainer lift to the top Basic setting for the pressure of the two cloth retainers about 4N When setting the cloth retainer lift the pressure changes This combination is called plunger stopper but can be used only in combination with feathered plungers Plunger stopper and feathered p...

Page 18: ...ff machine electrically Release screw 1 swivel the thread take up 2 and remove the needle lever 3 When mounting the needle lever make sure that the needle is mounted centrically to the needle channel and that the needle point is flush with the right hand edge of the left hand needle guide Fig 5 ...

Page 19: ... upper head side Release the screw Allan key size 4 ball bolt 2 can be adjusted through the rear head side remove the oval cover by means of a slotted screwdriver Insert the ball bolt in horizontal position so that the slot of the 6 bolt is placed vertically under the 7 bolt Clockwise turning means a larger needle stroke anticlockwise turning results in a smaller needle stroke The distance ball bo...

Page 20: ...16 MA_VEB200 1 2_A2_181015_en Fig 7 ...

Page 21: ...set to 2 8 mm Fig 6 Adjustment Screw out universal joint smaller loop stroke Screw in universal joint larger loop stroke Thread pitch 0 5 mm per turn Proceed as follows to turn the looper shaft 1 Release screw 3 and push looper 10 to the front 2 Release nut 4 on the looper shaft 3 Release screws 5 in connecting rod head 6 4 Loosen set collar 7 and pull out looper shaft and connecting rod head 6 fr...

Page 22: ...op take up the looper fingers should be placed 0 1 0 2 mm above the needle also when a thicker needle is used The needle should not be touched The horizontal distance from the large looper finger to the needle eye should be 1 5 mm Setting the looper Fig 8 Fig 6 On the left side when the loop is released the needle should move centrically through the looper fingers These values can be set through t...

Page 23: ...19 MA_VEB200 1 2_A2_181015_en Fig 8 Fig 9 ...

Page 24: ...ectrically 1 Set maximum stitch length 2 Clamp the feed dog so that it is parallel to the needle plate and that it shows the teeth depth under the lower needle plate side It should not touch the needle plate opening but it should be placed to the needle as close as possible It should be possible to place a paper of 0 2 mm thickness between the transport supports and the needle plate precisely when...

Page 25: ...rings correspondingly Setting screws on the left back side and on the right on the top side of the material support arm 3 6 2 When lifting the cloth support arm the feed plates are pressed downwards Adjustable eccentric bolt 1 in cloth support arm extension and threaded pin 2 in lever 3 serve as limit stop With the cloth support arm being in its utmost upper position there should be a play of appr...

Page 26: ...plunger shafts Fig 11 2 Remove the rubber cover on the cloth support arm 3 Loosen the screw 7 and the attachment screw 1 at lever 2 and pull out the left plunger shaft 3 4 Loosen the screw 7 and the attachment screw 4 at lever 5 and pull out the right plunger shaft 6 Assembly viceversa Set the plunger shafts free of any play Fig 11 VEB200 1 VEB200 2 ...

Page 27: ...rics as shown in Fig 12b The plungers are placed centrically in the needle plate opening and 0 2 mm left from the needle shaft center Fig 13 For needle penetration the left plunger should already be in standstill position when the needle point is still approx 2 5 mm away Fig 13 The right plunger comes one revolution later Fig 12 a b Fig 13 ...

Page 28: ...th support arm Fig 11 In this position the scale at the regulating knob should show 0 The cloth support arm should be axially free of any play 3 7 4 The right plunger is kept under tension at both classes by a spring The left plunger is feathered only with the cl VEB200 2 It is kept under tension by a spring By turning the cylinder head screw 170 0261 with a screwdriver from the machine accessorie...

Page 29: ...e release control system prevents a possible collision between blade and looper Thread trimmer Fig 14 3 8 1 Removing and remounting of the thread trimmer drive Fig 14 A t t e n t i o n Switch off machine electrically 1 Remove plug 1 2 Loosen the screw 2 and remove from blade 3 spring 4 and disc 5 3 Loosen the screw 6 on the needle plate clamp 7 and remove the thread trimmer drive 4 Installation in...

Page 30: ...26 MA_VEB200 1 2_A2_181015_en Fig 14 ...

Page 31: ...e blade of the knife has until about 2 3 mm from needle lever stand forward readjust if necessary Remove clamp 8 Loosen the screws 9 and 10 on the small gearwheel 11 and adjust by turning the blade shaft Push together gearwheel and blade shaft to the limit and tighten Setting the microswitch 12 and gearwheel 11 When replacing the rotary magnet 13 ensure that the tooth gap between the gearwheels is...

Page 32: ...aft s groove to guarantee the right position for the thread trimming Turn the main shaft manually and check the trimming position Fig 15 3 9 The correct sense of rotation of the hand wheel is clockwise Sense of rotation The positions are properly set in the factory 3 10 The machine should be positioned in such a way as the pedal is stepped back that the distance between looper and blade in cutting...

Page 33: ...f increments steps counted from an entered reference position A rotation is divided into 360 steps increments i e 1 step 1 degree N O T E To ensure a safe and proper process must be between the two positions must defer by at least 50 steps increments Additionally there must be 25 steps between position input value and output value for the same position very important for internal control functions...

Page 34: ...ns Machine with or without thread trimmer Turn hand wheel in the direction of the machine until the hook of the thread blade securely catches the thread loop above the looper without touching it Fig 17 When using a motor with integrated position transmitter appropriate ratio 2 1 and toothed belt drive it needs to be observed that the left plunger is at top Please check by manual activation of the ...

Page 35: ...18 The above mentioned needle position is position 2 at the sewing drive Position 1 must be set at the sewing drive in such a way that the point of the needle 1 in the direction of stitch exit closes with the right inner edge of the needle slide plate At the same time the thread loop lies tensioned over the looper Fig 18 ...

Page 36: ... setting of the positions can be easily checked using the F 172 function Refer to chapter 3 13 Display of the needle positions 3 12 2 After entering the code number 1907 and button E for the technician level Setting the reference position Select parameter F 170 Display shows 1 7 0 Press E button Sr1_ Press button P0 I_I Turn the handwheel in the machine s direction of rotation until the circulatio...

Page 37: ...l in the machine s direction of rotation until P2E changes to the position value in the display Then set the handwheel or needle to the position 2 of the sewing machine Refer to chapter 3 10 Cutting position Remember or record the position value Press E button P1A Turn the handwheel in the machine s direction of rotation until P1A changes to the position value in the display Then turn the handwhee...

Page 38: ...isplay of the needle positions Function Parameter Display of the Positions 1 and 2 down up F 172 The setting of the positions can be easily checked using this function After entering the code number 1907 and button E for the technician level Select parameter F 172 Display shows 1 7 2 Press E button Sr 3 Turn handwheel according to the motor s direction of rotation Display on the control Segment 5 ...

Page 39: ...trictor so that there is no hard noise when the arm is lowered The piston in the pneumatic cylinder should move up to the limit stop When the cloth support arm is lowered it should be possible to press it down by approx 1 mm Setting the lifting 3 15 Separate operating instructions with programming instructions and wiring diagrams are supplied with the sewing drive Sewing drive ...

Page 40: ...ement remains the same as before but the feed dog does not catch the material Setting the feed dog at the seam lock The setting should be very smooth Aluminium plate 4 is only fixed with one screw and can be slightly displaced therefore please make sure that none of the moving parts touches the plate or jams Tense spring 5 at lever 2 by means of screw 6 in a way that during the normal sewing opera...

Page 41: ...normal sewing operation it should feed the material This is a bit complicated since the feed dog can be pushed in all directions due to the large borings The lifting height of the feed dog can be set through threaded pin 7 in the aluminium plate from below Threaded pin 7 is fixed through bolt 8 and threaded pin 9 Please make sure that in lifted position the feed dog does not feed the material and ...

Page 42: ...bn bl bu bl bu F 8 0A M F 8 0A M Nähleuchte allg sewing light gen Netzanschluss power connection Kabelbefestigung mit Kabelbinder cable mounting with cable strap 3x 293 0290 Rechtes Gehäuseteil right casing Linkes Gehäuseteil left casing Steuerkasten control box Efka AB611A Sicherung 8 0A M fuse 8 0A M 293 0978 Kabelzugentlastung cable strain relief 193 0992 195 0042 ...

Page 43: ...manual Designation Efka operating manual PIN 37 pin Sub D Colour code connection cable Thread trimmer FA Output 1 M1 37 16 yellow brown Run inhibition LSP Input 1 IN1 7 4 grey blue Lifting LÜ Press foot lifting FL 35 17 white brown ST2 5V 0 2A 0V 15V 0 3A 24V 1 24V 1 24V 1 0V POS1Q POS2Q G1Q 3A 24V 1 24V 1 3A 0 5A 0 5A 0 5A 6 5A 6 5A 3A 3A 0 5A 0 5A 0 5A 0 5A LÜ MV1 FA LSP ...

Page 44: ...g manual PIN 37 pin Sub D Colour code connection cable Thread trimmer FA Output 1 M1 37 16 yellow brown Run inhibition LSP Input 1 IN1 7 4 grey blue Lifting LÜ Press foot lifting FL 35 17 white brown Locking system VR Locking system VR 34 17 green brown ST2 5V 0 2A 0V 15V 0 3A 24V 1 24V 1 24V 1 0V POS1Q POS2Q G1Q 3A 24V 1 24V 1 3A 0 5A 0 5A 0 5A 6 5A 6 5A 3A 3A 0 5A 0 5A 0 5A 0 5A LÜ MV1 FA LSP VR...

Page 45: ...m cl gen with pneum lifting Efka DC1200 DC1210 0 Z 1 Wartungseinheit Service unit 1 V 1 3 2 Magnetventil Lüftung 3 2 solenoid way valve lifting 1 V 10 Drosselrückschlagventil Lüftung throttle non return valve lifting 1 A 1 Zylinder Lüftung cylinder lifting 195 0513 0 Z 1 6bar 10bar max 1V1 A P R 1V10 1A1 ...

Page 46: ...PA Schlauch Ø6 PA hose Ø6 193 0478 3000 PA Schlauch Ø8 PA hose Ø8 193 0530 1 Dichtungsring R1 8 gasket R1 8 193 0658 1 Muffe R1 8 bushing R1 8 293 0850 2 L Einschraubanschluss R1 8 6 L threaded connection R1 8 6 293 0852 1 G Einschraubanschluss R1 8 6 threaded connection R1 8 6 293 0975 1 Wartungseinheit service unit 297 0170 1 Schnellverschlusskupplung Ø8 coupling Ø8 298 0077 1 Drosselrückschlagv...

Page 47: ... V 2 4 2 Magnetventil Zwischenlüftung Transporteur Fadenbremse 4 2 solenoid way valve intermediate lifting feed thread brake 1 V 10 Drosselrückschlagventil Lüftung One way flow restrictor lifting 1 A 1 Zylinder Lüftung Cylinder lifting 1 A 2 Zylinder Zwischenlüftung Cylinder intermediate lifting 1 A 3 Zylinder Transporteur Cylinder feed 1 A 4 Zylinder Fadenbremse Cylinder thread brake 195 0515 0 Z...

Page 48: ...70 1 Schnellverschlusskupplung Ø8 coupling Ø8 298 0077 1 Drosselrückschlagventil R 1 8 throttle non return valve R 1 8 298 0211 1 Miniatur Zylinder miniature cylinder 298 0510 2 4 2 Wege Magnetventil 4 2 solenoid way valve 298 0511 1 Eingangsmodul G1 8 links input module G1 8 left 298 0512 1 Eingangsmodul G1 8 rechts input module G1 8 right 298 0547 1 Miniaturzylinder miniature cylinder 298 0582 1...

Page 49: ...nnung Voltage 24 VDC Strom electricity 4 A weiss white weiss white Fadenabschneider Thread trimmer Rundstecker 4 pol Typ Hirschma nn Mas 3100 Ausf B circular plug 4 pin type Hirschma nn Mas 3100 Ausf B 4 3 2 1 Seitenansicht side view Verderansicht front view 13 4 M16x 0 75 Schraubverschluß screw coupling PIN Benennung Description 1 NO Kontakt Laufsperre Contact run inhibition 2 C Kontakt Laufsperr...

Page 50: ...eedle pos 2 Button Seg7 Autom lifting in the seam Button Seg8 Autom lifting at the seam end Setting range 00 56 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Preset at Mode 56 56 0 0 0 0 0 1 0 1 VEB200 1 56 0 0 0 0 0 1 0 1 VEB200 1F 56 0 0 1 0 0 1 0 1 VEB200 1RF 56 0 0 1 0 1 0 0 1 VEB200 2 56 0 0 0 0 0 1 0 1 VEB200 2F 56 0 0 1 0 0 1 0 1 VEB200 2RF 56 0 0 1 0 1 0 0 1 Stand 16 07 2018 PT_AB611A DC1210 Strobel Swi...

Page 51: ...acktack speed n4 End backtack speed n4 Einstellbereich 1 10 00 56 0 2 000 254 000 254 000 254 0 2 0 1 0 1 0 4 0 4 000 254 070 390 n2_ 9900 0200 9900 0200 9900 Einheit min 1 min 1 min 1 min 1 Presetwert im Modus 56 3 56 0 3 003 001 0 0 0 3 4 002 200 2200 0600 0600 VEB200 1 9 56 1 0 001 001 0 0 0 1 4 002 100 0900 0300 VEB200 1F 9 56 1 0 001 001 0 1 0 3 4 002 100 0900 0300 VEB200 1RF 9 56 1 0 001 001...

Page 52: ... OFF ON Switch delay of the lifting at pedal position 1 Starting delay after the lifting signal switches off Full drive time of the lifting Holding force continuous duty of the lifting Braking effect when changing the set point 4 steps indicated values only with transmission ratio 1 1 0070 1500 0200 n2 0 1 0 1 00 50 0 4 0000 2550 0 1 000 359 000 990 0 1 0020 2550 000 500 000 600 F 254 1 00 55 min ...

Page 53: ...fting mode Selecting the input function In 1 Selecting the input function In 2 In 7 Selecting the input function In 2 In 7 Upper limit continuous duty for lifting F 204 Positioning offset Selection of the position sensors Transmission motor shaft to machine shaft Delay time thread trimmer On time thread trimmer Delay time Output M3 00 55 000 500 00 55 00 55 0 1 0 2 00 47 00 47 000 124 001 100 000 ...

Page 54: ......

Page 55: ...stichmaschinen For the clothing industry Single and two thread high performance hemming machines Bluff edge hemming machines Two thread blind stitch felling machines Roll and flat padding machines Automatic lapel padding machine and other special sewing machines For the shoe industry Single thread overseaming ma chines with and without differen tial feed Für Kürschnereien und Pelzkonfektion Pelzsc...

Page 56: ...n unserem Ausstellungsraum live erleben Wir freuen uns auf Sie Then phone write or simply come and see us You can have further information about our products at any time or experience the Strobel machines live in our show room We re looking forward to meeting you Spezialmaschinen GmbH Postfach 1242 82168 Puchheim Siemensstraße 3 82178 Puchheim DEUTSCHLAND www strobel biz Telefon 49 89 80096 0 Tele...

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