background image

 
 

Check

 

the

 

minimal

 

installation

 

dimensions

 

of

 

the

 

manoeuvring

 

system

 

based

 

on

 

figure

 

14.

 

Only

 

use

 

adapters

 

and

 

accessories

 

that

 

are

 

supplied

 

or

 

recommended

 

by

 

the

 

manufacturer.

 

Check

 

that

 

the

 

caravan

 

is

 

disconnected

 

from

 

the

 

battery

 

supply

 

and

 

the

 

mains

 

electrical

 

supply.

 

Check

 

that

 

the

 

tyres

 

are

 

not

 

over

 

worn

 

and

 

do

 

have

 

the

 

same

 

size

 

and

 

design

 

(fitting

 

to

 

new

 

or

 

nearly

 

new

 

tyres

 

is

 

the

 

best

 

option).

 

Make

 

sure

 

that

 

the

 

tyre-pressures

 

are

 

correct

 

to

 

the

 

 

 

recommendation.

 

Make

 

sure

 

the

 

chassis

 

is

 

in

 

good

 

condition

 

without

 

any

 

damage

 

and

 

is

 

free

 

from

 

rust,

 

dirt

 

etc.

 

Stop

 

work

 

immediately

 

if

 

you

 

are

 

in

 

doubt

 

about

 

the

 

assembly

 

or

 

any

 

procedures

 

and

 

consult

 

one

 

of

 

our

 

engineers

 

(Please

 

refer

 

to

 

contact

 

information

 

on

 

the

 

last

 

page

 

of

 

this

 

manual).

 

Locate

 

the

 

battery

 

isolation

 

switch

 

to

 

be

 

accessible

 

at

 

all

 

times

 

when

 

parking

 

and

 

moving

 

the

 

caravan.

 

Do

 

not

 

remove,

 

change

 

or

 

alter

 

any

 

parts

 

of

 

the

 

chassis,

 

axle,

 

suspension

 

or

 

brake

 

mechanism.

 

Any

 

drilling

 

of

 

holes

 

in

 

the

 

chassis

 

is

 

not

 

allowed.

 

Do

 

not

 

install

 

the

 

unit

 

if

 

you

 

are

 

under

 

the

 

influence

 

of

 

drugs,

 

alcohol

 

or

 

medication

 

that

 

could

 

impair

 

your

 

ability

 

to

 

use

 

the

 

equipment

 

safely.

 

 

INSTALLATION

 

-

 

MECHANICAL

 

COMPONENTS 

 

FOR

 

PROFESSIONAL

 

INSTALLATION

 

ONLY!

 

These

 

instructions

 

are

 

for

 

general

 

guidance.

 

Installation

 

procedures

 

may

 

vary

 

depending

 

on

 

caravan

 

type.

 

Working

 

under

 

a

 

vehicle

 

without

 

appropriate

 

support

 

is

 

extremely

 

dangerous!

 

Please

 

refer

 

to

 

figure

 

13

 

for

 

an

 

overview

 

of

 

the

 

whole

 

assembly

 

fully

 

fitted.

 

Place

 

the

 

caravan

 

on

 

a

 

hard,

 

level

 

surface.

 

The

 

use

 

of

 

a

 

lifting

 

ramp

 

or

 

an

 

assembly

 

pit

 

is

 

ideal

 

for

 

access

 

and

 

personal

 

safety.

 

Unpack

 

all

 

the

 

components

 

and

 

check

 

for

 

the

 

presence

 

of

 

all

 

parts

 

(see

 

package

 

contents

 

list).

 

Write

 

down,

 

on

 

the

 

product

 

warranty

 

registration

 

card,

 

the

 

10-digit

 

serial

 

number

 

(this

 

is

 

located

 

on

 

an

 

aluminium

 

plate

 

on

 

the

 

side

 

of

 

one

 

of

 

the

 

motor

 

units).

 

Clean

 

the

 

area

 

of

 

your

 

chassis

 

where

 

you

 

need

 

to

 

mount

 

all

 

components

 

to

 

ensure

 

a

 

good

 

fitting.

 

Make

 

sure

 

the

 

caravan

 

is

 

prepared

 

for

 

installation.

 

Check

 

before

 

installation

 

that

 

important

 

areas,

 

such

 

as

 

drains/spare

 

tyre

 

etc.

 

do

 

not

 

cause

 

any

 

obstruction

 

to

 

the

 

function

 

of

 

the

 

caravan

 

manoeuvring

 

system.

 

Ensure

 

both

 

rollers

 

are

 

in

 

the

 

DISENGAGED

 

position

 

(Fig.

 

10),

 

as

 

the

 

unit

 

will

 

not

 

fit

 

correctly

 

otherwise

 

(Note:

 

when

 

fully

 

disengaged,

 

the

 

pointer

 

is

 

positioned

 

in

 

the

 

beginning

 

of

 

the

 

yellow

 

area).

 

Loosely

 

assemble

 

the

 

left

 

hand

 

motor

 

unit

 

(1),

 

right

 

hand

 

motor

 

unit

 

(2)

 

and

 

main

 

cross

 

bar

 

(3)

 

(Fig.

 

1).

 

The

 

nuts

 

(Fig.

 

1A),

 

on

 

the

 

cross

 

bar

 

(3)

 

to

 

secure

 

both

 

motor

 

units,

 

must

 

be

 

no

 

more

 

than

 

finger-tight

 

at

 

this

 

stage.

 

Note:

 

In

 

principle,

 

the

 

unit

 

should

 

be

 

fitted

 

in

 

front

 

of

 

the

 

caravan

 

road

 

wheels,

 

but

 

if

 

fitting

 

in

 

this

 

position

 

is

 

not

 

possible

 

because

 

of

 

obstacles

 

or

 

a

 

too

 

high

 

hitch

 

ball

 

weight,

 

it

 

is

 

permissible

 

to

 

fit

 

it

 

to

 

the

 

rear

 

of

 

the

 

wheels

 

by

 

rotating

 

the

 

whole

 

assembly

 

(Fig.

 

1)

 

by

 

180°

 

degrees.

 

Loosely

 

fit

 

the

 

two

 

clamping

 

assemblies

 

(7)

 

to

 

the

 

chassis

 

(Fig.

 

2

 

&

 

13)

 

and

 

attach.

 

Use

 

the

 

bolts

 

M10x60,

 

nuts

 

M10

 

and

 

washers

 

M10

 

(8,17,18)

 

and

 

put

 

them

 

in

 

the

 

diagonal

 

positioned

 

holes

 

of

 

the

 

aluminium

 

chassis

 

clamp

 

plates.

 

Nuts

 

must

 

be

 

no

 

more

 

than

 

finger-tight.

 

Assemble

 

the

 

pre-mounted

 

manoeuvring

 

system

 

on

 

the

 

aluminium

 

chassis

 

clamp

 

plates

 

by

 

using

 

the

 

two

 

U-

 

shaped

 

brackets

 

(9),

 

bolts

 

M10x50,

 

nuts

 

M10

 

and

 

washers

 

M10

 

(16,17,18).

 

Nuts

 

must

 

be

 

no

 

more

 

than

 

finger-

 

tight.

 

Make

 

sure

 

that

 

aluminium

 

drive

 

rollers

 

of

 

the

 

motors

 

are

 

approximately

 

on the same altitude as the centre

 

(axle) of the caravan wheel

 

(0mm~40mm,

 

see

 

Fig.

 

10).

 

As

 

well

 

make

 

sure

 

that

 

between

 

the

 

top

 

of

 

the

 

motor

 

housing

 

and

 

the

 

floor

 

of

 

the

 

caravan

 

is

 

minimal

 

20mm

 

space

 

to

 

make

 

sure

 

the

 

motors

 

can

 

move

 

freely

 

(see

 

Fig.

 

10

 

&

 

15).

 

To

 

compensate

 

a

 

possible

 

unevenness

 

(and

 

lower

 

the

 

motors),

 

emove has

 

a

 

set

 

of

 

distance

 

plates

 

available.

 

One

 

set

 

can

 

compensate

 

15mm.

 

In

 

total

 

three

 

sets

 

can

 

be

 

used

 

so

 

that

 

an

 

altitude

 

of

 

45mm

 

can

 

be

 

compensated.

 

 
 

 

Summary of Contents for LeisureWize EMOVE EM303A

Page 1: ...EM303A Caravan Manoeuvring System ...

Page 2: ...t with lanyard 6 1 Emergency key 7 2 Aluminium chassis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 14 1 Positive red battery cable 1 8m including fuse holder 80A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 24 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clip 19 2mm 21 10 Cable P clip 10...

Page 3: ...ofiled chassis with a chassis thickness between min 2 8mm and max 3 5mm Depending on the weight of the caravan the manoeuvring system cannot overcome obstructions that are more than about 2cm in height without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS ...

Page 4: ...ide of one of the motor units Clean the area of your chassis where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10 as the uni...

Page 5: ...ium rollers in addition to the surface of the tire and finally the distance between the gear cover Fig 8 and the tires shock absorbers 10mm The weight of the caravan must be on the wheels when doing this If necessary loosen the bolts and re adjust the position of the assembly Re check that all bolts nuts have been tightened to the correct torque The main mechanical components have now been install...

Page 6: ...k connectors 34 to the automatic engaging cables by using crimping pliers A secure and good quality connection on each cable is essential Attach the spade fork connectors to the terminals on the control unit see wiring diagram Fig 12 and fix them tightly by the screws A safe and good quality connection on each cable is again essential Find a suitable place for the battery power isolation switch 29...

Page 7: ...ty battery to supply both sets of manoeuvring system including two electronic control units and two of battery power isolation switches Do not use two separate batteries for a 4 motors manoeuvring system on a twin axle caravan Now both electronic control units 4 must be prepared for twin axle use Turn off the battery power isolation switch and move the single twin axle function switch Fig 3S T on ...

Page 8: ...ways make sure that the rollers are fully disengaged before towing moving the caravan by vehicle or manpower This can damage the tyres manoeuvring system and the towing vehicle Always make sure that after you have finished using the manoeuvring system the battery power isolation switch 29 is switched off and the key is removed and stored in a safe place out of reach of children or other unauthoris...

Page 9: ...d again or the problem is solved the motor powered rollers automatically work again OPERATION REMOTE CONTROL HANDSET The remote control handset 5 is powered by one PP3 9Volt battery and is activated by moving the slide switch to I Fig 5A Once activated the green LED Fig 5H will illuminate and the directional controls can now be used Fig 5 A Slide switch O and I B Caravan forwards both wheels rotat...

Page 10: ...e on no buzzer remote control handset is turned on and system is activated and ready to use Green LED Fig 5H is blinking no buzzer no communication between handset and control unit This could be because of too much distance between remote control handset and control unit or the battery isolation switch for manoeuvring system is not turned on or that there is a distortion signal disturbing the comm...

Page 11: ...ravan manoeuvring system is suitable for both single axle and twin axle caravans You just need to pull the single twin axle function switch Fig 3S T on the control unit so that the manoeuvring system can be used for a single axle caravan or a twin axle caravan for 2 motor use but also for 4 motor use In the twin axle function the all wheels will drive but at a different speed The switch standard p...

Page 12: ... disengaged the blue LED will switch off and the system is ready for transport After manoeuvring deactivate the manoeuvring system by moving the slide switch to O on the remote control handset Fig 5A The green LED Fig 5H on the remote control handset will turn off Store remote control in a safe place out of reach of children or other unauthorised people Turn off the battery power isolation switch ...

Page 13: ...ote control and the caravan is not more than 5 metres If there is no signal between the remote control handset and the control unit the manoeuvring system will not function at all and the green LED on handset is blinking Check if there is any distortion signal other transmitter high power cables Wifi etc that disturbs a good communication between remote control handset and control unit If there is...

Page 14: ...he green LED on remote control handset is blinking In general all error messages will reset automatically after one minute If this is not the case reset the electronics of the manoeuvring system by switching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on again Roller will not turn spindle rotates freely The motor or ...

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Page 20: ...uthorised fitter dealer or fitted DIY You are not covered by the warranty if the mover has been bought second hand or from a non authorised dealer or the mover has been transferred to another caravan Any modification made to your caravan mover or non use of emove authorised spare parts will make your warranty null and void Any non use of maker s instructions when fitting or using the emove caravan...

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