background image

TABLE OF CONTENTS

Package contents (Parts list)
Introduction

Intended use

Specifications

Installation - safety guidelines

Installation - mechanical components

Installation - electrical/electronic components

Installation - twin axle

Operation - safety guidelines

Operation - motor units

Operation - remote control handset

Operation - electronic control unit

Operation - getting started

Operation - hitching and unhitching

Maintenance

Trouble-shooting

PACKAGE CONTENTS

Ref

Qte

Description

1

1

Motor unit (A)

2

1

Motor unit (B)

3

1

Main cross bar

4

1

Electronic control unit

5

1

Remote control handset with lanyard

6

1

Emergency key

7

2

Aluminium chassis clamp plates (set)

8

4

Bolt - M10x60

9

2

Chassis U plate

10

1

Instruction manual

11

1

Convoluted cable trunking

14

1

Positive (+) red battery cable 1.8m including fuse holder & 80A fuse

15

1

Negative (-) black battery cable 1.6m

16

8

Bolt - M10x50

17

12

Nylon nut M10

18

24

Washer 10mmØ

19

20

Screw - M4x15

20

10

Cable trunking P-clip 19.2mm

21

10

Cable P-clip 10.4mm

22

4

Battery terminal connector 8mmØ

23

2

Battery terminal connector 6mmØ

24

4

Spade fork connector big

25

3

Cable number markers (1,2,3,4)

26

3

Cable polarity markers (+,-)

28

10

Cable tie 2x70

29

1

Battery isolation switch, cover & key

30

2

Roller distance spacers 20x20

31

2

Rubber isolation shell for battery isolation switch

33

2

Screw – M5x40

34

4

Spade fork connector small

Summary of Contents for LeisureWize EMOVE EM303A

Page 1: ...EM303A Caravan Manoeuvring System ...

Page 2: ...t with lanyard 6 1 Emergency key 7 2 Aluminium chassis clamp plates set 8 4 Bolt M10x60 9 2 Chassis U plate 10 1 Instruction manual 11 1 Convoluted cable trunking 14 1 Positive red battery cable 1 8m including fuse holder 80A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 24 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clip 19 2mm 21 10 Cable P clip 10...

Page 3: ...ofiled chassis with a chassis thickness between min 2 8mm and max 3 5mm Depending on the weight of the caravan the manoeuvring system cannot overcome obstructions that are more than about 2cm in height without assistance please use wedges as a ramp The standard installation kit only provides parts for installing the caravan manoeuvring system within the measurements given in Fig 14 SPECIFICATIONS ...

Page 4: ...ide of one of the motor units Clean the area of your chassis where you need to mount all components to ensure a good fitting Make sure the caravan is prepared for installation Check before installation that important areas such as drains spare tyre etc do not cause any obstruction to the function of the caravan manoeuvring system Ensure both rollers are in the DISENGAGED position Fig 10 as the uni...

Page 5: ...ium rollers in addition to the surface of the tire and finally the distance between the gear cover Fig 8 and the tires shock absorbers 10mm The weight of the caravan must be on the wheels when doing this If necessary loosen the bolts and re adjust the position of the assembly Re check that all bolts nuts have been tightened to the correct torque The main mechanical components have now been install...

Page 6: ...k connectors 34 to the automatic engaging cables by using crimping pliers A secure and good quality connection on each cable is essential Attach the spade fork connectors to the terminals on the control unit see wiring diagram Fig 12 and fix them tightly by the screws A safe and good quality connection on each cable is again essential Find a suitable place for the battery power isolation switch 29...

Page 7: ...ty battery to supply both sets of manoeuvring system including two electronic control units and two of battery power isolation switches Do not use two separate batteries for a 4 motors manoeuvring system on a twin axle caravan Now both electronic control units 4 must be prepared for twin axle use Turn off the battery power isolation switch and move the single twin axle function switch Fig 3S T on ...

Page 8: ...ways make sure that the rollers are fully disengaged before towing moving the caravan by vehicle or manpower This can damage the tyres manoeuvring system and the towing vehicle Always make sure that after you have finished using the manoeuvring system the battery power isolation switch 29 is switched off and the key is removed and stored in a safe place out of reach of children or other unauthoris...

Page 9: ...d again or the problem is solved the motor powered rollers automatically work again OPERATION REMOTE CONTROL HANDSET The remote control handset 5 is powered by one PP3 9Volt battery and is activated by moving the slide switch to I Fig 5A Once activated the green LED Fig 5H will illuminate and the directional controls can now be used Fig 5 A Slide switch O and I B Caravan forwards both wheels rotat...

Page 10: ...e on no buzzer remote control handset is turned on and system is activated and ready to use Green LED Fig 5H is blinking no buzzer no communication between handset and control unit This could be because of too much distance between remote control handset and control unit or the battery isolation switch for manoeuvring system is not turned on or that there is a distortion signal disturbing the comm...

Page 11: ...ravan manoeuvring system is suitable for both single axle and twin axle caravans You just need to pull the single twin axle function switch Fig 3S T on the control unit so that the manoeuvring system can be used for a single axle caravan or a twin axle caravan for 2 motor use but also for 4 motor use In the twin axle function the all wheels will drive but at a different speed The switch standard p...

Page 12: ... disengaged the blue LED will switch off and the system is ready for transport After manoeuvring deactivate the manoeuvring system by moving the slide switch to O on the remote control handset Fig 5A The green LED Fig 5H on the remote control handset will turn off Store remote control in a safe place out of reach of children or other unauthorised people Turn off the battery power isolation switch ...

Page 13: ...ote control and the caravan is not more than 5 metres If there is no signal between the remote control handset and the control unit the manoeuvring system will not function at all and the green LED on handset is blinking Check if there is any distortion signal other transmitter high power cables Wifi etc that disturbs a good communication between remote control handset and control unit If there is...

Page 14: ...he green LED on remote control handset is blinking In general all error messages will reset automatically after one minute If this is not the case reset the electronics of the manoeuvring system by switching off the manoeuvring system via the isolation switch and the remote control handset for at least 15 seconds and then turn them on again Roller will not turn spindle rotates freely The motor or ...

Page 15: ......

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ...uthorised fitter dealer or fitted DIY You are not covered by the warranty if the mover has been bought second hand or from a non authorised dealer or the mover has been transferred to another caravan Any modification made to your caravan mover or non use of emove authorised spare parts will make your warranty null and void Any non use of maker s instructions when fitting or using the emove caravan...

Reviews: