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www.strata.co.nz

EZITIG 180

WARNING!

 indicates a hazardous situation 

which, if not avoided, could result in death or 

serious injury.

CAUTION,

 used with the safety alert symbol,

indicates a hazardous situation which, if not 

avoided, could result in minor or moderate in-

jury.

NOTE, 

used to address practices not related to per-

sonal injury.

CAUTION,

 without the safety alert symbol, is used to 

address practices not related to personal injury.

General Safety Warnings

1. Maintain labels and nameplates on the welder.  

These 

carry  important  information.  If  unreadable  or  miss-

ing, contact Euroquip for a replacement.

2. Avoid unintentional starting. 

Make sure the welder 

is setup correctly and you are prepared to begin work 

before turning on the welder.

3. Unplug before performing maintenance.  

Always unplug the welder from its electrical outlet 

before performing any inspection, maintenance, or 

cleaning procedures.

4. Never leave the welder unattended while ener-
gised.

 Turn power off before leaving the welder unat-

tended.

5. Do not touch live electrical parts. 

Wear dry, insulat-

ing gloves. Do not touch the electrode or the conduc-

tor tong with bare hands. Do not wear wet or

damaged gloves.

6. Protect yourself from electric shock. 

Do not use

the welder outdoors. Insulate yourself from the work 

piece and the ground. Use non-flammable, dry insu-

lating material if possible, or use dry rubber mats, 

dry wood or plywood, or other dry insulating mate-

rial large enough to cover the area of contact with the 

work or the ground.

7. Avoid inhaling dust. 

Some dust created by power

sanding, sawing, grinding, drilling, cutting, welding 

and other construction activities, contain chemicals 

known to cause cancer, birth defects or other harm. 

Your risk from these exposures varies, depending on 

how often you do this type of work. To reduce your 

exposure to these chemicals, work in a well-ventilated 

area, and work with approved safety equipment, such 

as dust masks that are specially designed to filter out 

microscopic particles.

8. People with pacemakers should consult their
physician(s) before using this machine.

WARNING!

Electromagnetic fields in close proximity to a 

heart pacemaker could cause interference, or 

failure of the pacemaker. The use of a Welder is 

NOT RECOMMENDED for pacemaker wearers. 

Consult your doctor.

9. Ensure that the unit is placed on a stable location 
before use.

WARNING!

If this unit falls while plugged in, severe injury,

electric shock, or fire may result.

10. Transportation Methods 

Lift unit with the handles 

provided, or use a handcart or similar device of ad-

equate capacity. If using a fork lift vehicle, secure the 

unit to a skid before transporting.

CAUTION!

Disconnect input power conductors from de-

energized supply line before moving the weld-

ing power source.

11. Exercise good work practices. 

The warnings, pre-

cautions, and instructions discussed in this instruc-

tion manual cannot cover all possible conditions and 

situations that may occur. It must be understood by 

the operator that common sense and caution are fac-

tors which cannot be built into this product, but must 

be considered by the operator.

Welding Safety Instructions & Warnings

WARNING!

Protect yourself and others from possible seri-

ous injury or death. Keep children away. Read 

the  operating/Instruction  manual  before  in-

stalling, operating or servicing this equipment. 

Have  all  installation,  operation,  maintenance, 

and repair work performed by qualified people.

Summary of Contents for EZITIG 180

Page 1: ...EZITIG 180 OPERATING INSTRUCTIONS MULTI PROCESS TIG WELDER CONSTANT CURRENT www strata co nz...

Page 2: ...rket leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power generato...

Page 3: ...ries 7 3 Pin Remote Plug Connection 8 Wiring Diagram 9 Care Maintenance 10 Electrodes 10 Effects of MMA Welding Various Metals 11 Basic MMA Welding Guide 12 MMA Welding Techniques 13 Other Knowledge R...

Page 4: ...table applications Extreme stress tested in production up to 440V for rugged reliability Strong environmental protection for protection againt moisture salt spray and corrosion Automatic arc force hot...

Page 5: ...as latching mode The trigger is pulled once and released to ac tivate the welding circuit pulled and released again to stops the welding circuit This function is useful to longer welds as the trigger...

Page 6: ...required output current using the current control knob 9 You are now ready to weld Quick Start Guide Welder Installation 2 TIG Operation Note TIG operation requires an argon gas supply 2 1 Connect the...

Page 7: ...ble from your Strata Supplier Refer to the Strata Catalogue your Strata Supplier or look online at www strata co nz for other accessories and consumables available TT16 150 Thoriated Tungsten Electrod...

Page 8: ...0 Large Knuckle Joint 11 UERJK200 Jointing Repair Kit 13 UERCO200 40 Sheath x 12 5ft Inc Leather Cover UERCO200 80 Sheath x 25ft Inc Leather Cover 15 46V28 Power Cable x 12 5ft Rubber 46V30 Power Cabl...

Page 9: ...9 www strata co nz EZITIG 180 Wiring Diagram...

Page 10: ...appliance is manufactured in accordance with relevant safety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only gen...

Page 11: ...lectrodes are classified into a number of groups depending on their applications There are a great number of electrodes used for specialised in dustrial purposes which are not of particular interest f...

Page 12: ...repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper penetration of the weld metal and to produce sound joints In general surfaces...

Page 13: ...tense A taut attitude of mind and a tensed body will soon make you feel tired Relax and you will find that the job becomes much easier You can add much to your peace of mind by wearing a leather apro...

Page 14: ...prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mating edges bevelled to form a 70 to 90 included angle This al...

Page 15: ...ectrode at 100 amps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrode to a position...

Page 16: ...ther convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not attempt to wea...

Page 17: ...17 www strata co nz EZITIG 180 MMA Troubleshooting...

Page 18: ...ool TIG Welding Guide Tig Welding with Filler Wire Technique In many situations with TIG welding it is necessary to add a filler wire into the weld pool to build up weld reinforcement and create a str...

Page 19: ...the elec trons have to jump across the grinding marks and the arc can start before the tip and wander Grinding longitudinally with the grain the electrons flow stead ily and easily to the end of the...

Page 20: ...ve a wider arc Have a more consistent arc The included angle determines weld bead shape and size Generally as the included angle increases pen etration increases and bead width decreases Included Angl...

Page 21: ...afe and dry place for future reference Important Safety Information Failure to follow the warnings and instructions may result in electric shock fire serious injury and or death Save all warnings and...

Page 22: ...other construction activities contain chemicals known to cause cancer birth defects or other harm Your risk from these exposures varies depending on how often you do this type of work To reduce your e...

Page 23: ...ing protection used for appropriate conditions will reduce personal injuries CAUTION Have the equipment serviced by a qualified re pair person using identical replacement parts This will ensure that t...

Page 24: ...icity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and ma...

Page 25: ...e breathing air is safe 6 Do not weld in locations near degreasing clean ing or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases Fumes...

Page 26: ...coating is removed from the weld area the area is well ventilated and if necessary while wearing an air supplied respirator The coatings and any metals containing these elements can give off toxic fu...

Page 27: ...ncorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifications to the product...

Page 28: ...our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest...

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