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ADVANCECUT 65

PLASMA CUTTER

OPERATING INSTRUCTIONS

www.strata.co.nz

DIRECT

CURRENT

IGBT INVERTER

TECHNOLOGY

SPIKE/

GENERATOR

SAFE

PILOT

ARC START

400V 50HZ

3 PHASE

CNC

CUTTING

CORROSION

RESISTANT

INTELLIGENT

PROTECTION

SYSTEM

1
2
3
...
»

Summary of Contents for ADVANCECUT 65

Page 1: ...65 PLASMA CUTTER OPERATING INSTRUCTIONS www strata co nz DIRECT CURRENT IGBT INVERTER TECHNOLOGY SPIKE GENERATOR SAFE PILOT ARC START 400V 50HZ 3 PHASE CNC CUTTING CORROSION RESISTANT INTELLIGENT PROTECTION SYSTEM ...

Page 2: ...quip is a market leading provider of innovative power equipment solutions to a wide range of industries across New Zealand and Australia Key product categories are welding equipment air compressors power generators and cleaning equipment Euroquip s slogan is empowering industries find out more about the advantage Euroquip brings at www euroquip co nz Providing exceptional product support is a key ...

Page 3: ...5 Contents Know Your Machine 5 Quick Start Guide 7 Available Parts Accessories 8 Wiring Diagram 9 CNC Socket Diagram 10 Care Maintenance 11 Plasma Cutting Guide 12 Other Knowledge Resources 14 Troubleshooting 15 Safety 16 Warranty 23 ...

Page 4: ...reliability and low EMF pollution Automatic pilot arc control system for increased cutting capability especially for discontinuous cutting Extreme stress tested to 550V in production for rugged reliability Strong environmental protection againt moisture salt spray and corrosion High quality over specified electronic components for durability reliability Intelligent protection system protects plasm...

Page 5: ...rrent or electrical overheating due to exceeding duty cycle is detected and protection is activated When protection is activated welding output will be disabled until the safety system senses the overload has reduced sufficiently and indicator lamp goes out May also trigger if machine experiences an internal power circuit failure Torch System Error Indicator 4 Lights when issue with torch system o...

Page 6: ...peri ods of time as an auxiliary starting system so it has a safety protection that only allows the pilot arc to run for short periods at a time In addition to this these models also have a plot arc controller system if the main arc cuts out and the torch remains to be triggered the pilot arc will reignite This is useful for cutting discontinuous workpieces like mesh or grids It is very important ...

Page 7: ...hrough the unit The has electrical components and control circuit boards which may be damaged by excessive dust and dirt so a clean operating environment is important for reli able product life Quick Start Guide Plasma Cutter Installation Basic Operation 1 1 Connect the earth cable quick connector to the earth connection socket 7 Connect the earth clamp to the work piece Contact with the work piec...

Page 8: ... Cable Plug 35 50mmÂ Male DW3000 Auto Darkening Helmet Shade 9 13 DW4000 Auto Darkening Helmet Shade 9 13 with Grinding Visor DW7000 Auto Darkening Helmet Shade 9 13 with Grinding Visor And PRSL Filtration System XT4005 08 Cutting Tip 0 8mm 20 30A 5Pk XT4005 09 Cutting Tip 0 9mm 30 40A 5Pk XT4005 10F Flat Cutting Tip 1 0mm 40 50A 5Pk XT4005 08L Ext Cutting Tip 0 8mm 20 30A 5Pk XT4005 09L Ext Cutti...

Page 9: ...9 www strata co nz ADVANCECUT 65 Wiring Diagram ...

Page 10: ... 65 CNC Socket Diagram Pin No Signal Comment 6 7 Arc Signal 20 1 6 7 8 9 Torch Switch Signal Short circuit 8 and 9 equals to press torch switch 13 14 Pilot Arc Signal Disconnect 13 14 for pilot arc Connect 13 and 14 for cutting arc ...

Page 11: ...s Check for damaged parts Do not use the plasma cutter with damaged parts A damaged plasma cutter must be carefully checked by a qualified person to determine that it will operate properly Check for breakage of parts mountings and other conditions that may affect its operation An authorised service centre should properly repair a damaged part Have your machine repaired by an expert This appliance ...

Page 12: ...of 120 L min 4 5cfm Free Air Delivery FAD at 75psi pressure This normally means the compressor must be a belt drive model or if a direct drive must have a motor power of 2 5HP or greater The air must be dry and free of oil and moisture normally a symptom of older worn out compres sors The air hose must also be of sufficient size 3 8 10mm minimum to supply the machine Effect of Cutting Speed TOO FA...

Page 13: ...04 Aluminium 6061 Carbon Steel AISI 1020 2 Grate Cutting For rapid restarts such as grate or heavy mesh cutting do not release the torch switch This avoids the 2 second pref low por tion of the cutting cycle 3 Edge Starting For edge starts hold the torch perpendicular to the work piece with the front of Note The speeds given here are typical for best qual ity cuts Your actual speeds may vary depen...

Page 14: ...clude material type material thick ness amperage used for the cut speed of the torch across the work piece condition of the torch tip in put line voltage air pressure etc Generally there is an inversely proportional relationship between output current and speed of cut Do not use more output cur rent than is necessary and adjust speed of cut toward minimizing dross build up on underside of cut Ex p...

Page 15: ...peed too slow Torch is too high away from material Worn torch parts Workpiece earth cable disconnected Increase speed until problem solved Lower torch to recommended height Inspect and repair or replace worn parts Connect workpiece earth clamp to work piece or steel table Insufficient penetration Cutting speed too fast Torch tilted too much Metal too thick for plasma capacity Worn torch parts Slow...

Page 16: ...d you are prepared to be gin work before turning on the plasma cutter 3 Unplug before performing maintenance Always unplug the plasma cutter from its electrical outlet before performing any inspection mainte nance or cleaning procedures 4 Never leave the plasma cutter unattended whilst plugged in to power Turn power off before leaving the plasma cutter unattended 5 Do not touch live electrical par...

Page 17: ...ngine driven equipment Anyone not having extensive training in welding and cutting practices should not attempt to use these ma chines Safe practices are outlined in the European Standard EN60974 1 entitled Safety in welding and allied pro cesses Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Al ways keep the work area free of obstru...

Page 18: ...emicals dust and vapours Do not use this product in a damp or wet location 1 Stay alert watch what you are doing and use common sense when operating equipment Do not use a tool while you are tired or under the influence of drugs alcohol or medication A mo ment of distraction when operating equipment may result in serious personal injury 2 Do not overreach Keep proper footing and bal ance at all ti...

Page 19: ... mats or covers 4 Disconnect input power before installing or ser vicing this equipment Lock input power discon nect switch open or remove line fuses so power cannot be turned on accidentally 5 Properly install and ground this equipment ac cording to national state and local codes Arc Rays can Burn Eyes and Skin DANGER Arc rays from the welding process produce intense heat and strong ultraviolet r...

Page 20: ... shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and body Fumes And Gases WARNING Plasma cutting produces fumes and gases Breathing these fumes and gases can be haz ardous to your health 1 Keep your head out of the fumes Do not breathe the fumes 2 If inside ventilate the area and or use an exhaust at the arc to remove welding fumes and ...

Page 21: ...21 www strata co nz ADVANCECUT 65 ...

Page 22: ...22 www strata co nz ADVANCECUT 65 ...

Page 23: ...by incorrect operation of the product lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor water supply modifications to the product at tempted repair service by a party other than an Approved Service Agent is not covered under warranty Warranty does not cover pre delivery service and adjust ment or failure that may occur as a ...

Page 24: ... our customer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest distributor or service agency visit www strata co nz or email us at info euroquip co nz ...

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