Stow SFCG1 SERIES Operations & Parts Manual Download | Manualshive

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PAGE 66 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #2 (03/10/04)

FLYWHEEL ASSY.

HONDA GX200QXC9 —

FLYWHEEL ASSY.

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Summary of Contents for SFCG1 SERIES

Page 1: ...0 STOW CONSTRUCTION EQUIPMENT A DIVISION OF MULTIQUIP HANOVER MILL FITZROY STREET ASHTON UNDER LYNE LANCASHIRE OL7 OTL UNITED KINGDOM PH 0161 339 2223 FAX 0161 339 3226 E MAIL stow stowmfg com www sto...

Page 2: ......

Page 3: ...ICE W VICE WARRANTY ARRANTY ARRANTY ARRANTY ARRANTY LANCASHIRE OL7 OL LANCASHIRE OL7 OL LANCASHIRE OL7 OL LANCASHIRE OL7 OL LANCASHIRE OL7 OLT T T T T UNITED KINGDOM UK CALL UNITED KINGDOM UK CALL UNI...

Page 4: ...et Kit Assembly 79 Labels Assembly 80 81 Terms and Conditions of Sale 82 Honda GX200QXC9 Engine MULTIQUIP SFCG1 CONCRETE SAW Here s How To Get Help 3 Table Of Contents 4 Specifications 5 Dimensions 6...

Page 5: ...u F e n i l o s a G e l i b o m o t u A d e d a e l n U r e h g i h r o e n a t c O 6 8 y t i c a p a C l i O e b u L t q S U 3 6 0 r e t i l 0 6 0 d o h t e M l o r t n o C d e e p S e p y T t h g i...

Page 6: ...H t h g i e H x a M n I 0 2 3 M C 3 1 8 C d e r e w o L r e t n i o P t n o r F d e s i a R y l l u F s r a B e l d n a H h t g n e L x a M n I 8 6 M C 7 2 7 1 D d e s i a R r e t n i o P t n o r F d...

Page 7: ...n poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flo...

Page 8: ...rds and Covers In Place NEVER operate the saw without blade guards and covers in place Adhere to safety guidelines or other applicable local regulations Respiratory Hazard ALWAYS wear approved respira...

Page 9: ...lames RULES FOR SAFE OPERATION ALWAYS check the saw for loosened hardware such as nuts and bolts before starting Replace nameplate operation and safety decals when they become difficult to read NEVER...

Page 10: ...keep the work area well organized ALWAYS Clear the cutting area of any debris tools etc that would constitute a hazard while the saw is in operation ALWAYS inspect diamond blades before each use The b...

Page 11: ...umbers of the nearest ambulance doctor and fire department Knowing this information is invaluable in the case of an emergency and could keep a serious situation from becoming a tragic one SawTransport...

Page 12: ...3 4 In mm 102 76 51 25 ROTATION P N 22972 003 P N 13118 P N 35137 To avoid injury you MUST read and understand operator s manual before using this machine Ask for training as needed This machine to b...

Page 13: ...videdtosupportprecisestraightsawing Thissystempermits the operator to quickly adjust the blade cutting depth and safeguard against blade creep during sawing operations For operator comfort and ease of...

Page 14: ...E 14 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CONTROLS COMPONENTS SFCG1 CONCRETE SAW COMPONENTS Figure 3 SFCG1 Concrete Saw 1 2 8 3 7 6 5 4 9 12 22 11 14 18 24 15 20 21 19 13 16 23 10...

Page 15: ...Front Guide Assists in straight tracking 12 Front Guide Arm Stows up for storage and pivots down for use 13 Depth Adjust Disk Turn disk clockwise or counter clockwise to adjust the cutting depth up or...

Page 16: ...lean spark plug once a week 9 Muffler Used to reduce noise and emissions SFCG1 CONCRETE SAW BASIC ENGINE Adding fuel to the tank should be done only when the engine is stopped and has had an opportuni...

Page 17: ...oned front cover of the guard is firmlyseatedwiththerearsectionoftheguard andthereare no gaps NEVER lift the blade guard while cutting Figure 6 V Belt Cover NEVER attempt to check theV belt with the e...

Page 18: ...y tightened ToTighten theV belt NOTE V belt alignment must be rechecked after adjusting belt tension To Remove and Replace theV belt 1 Remove the 3 hex screws holding the V belt guard and remove the g...

Page 19: ...e and place it so the direction of rotation downcuts with the turn of the shaft 5 Diamond Segment or Rim Ensure there are no cracks dings or missing portions of the diamond segment rim DO NOT use a bl...

Page 20: ...ade will perform both in cutting speed and blade life Selection of the proper diamond blade consists of z Material to be Cut z Type of Saw Being Used z Spindle Speed of Saw z Hardness Characteristics...

Page 21: ...moval and Replacement 1 Ensure the Engine Shutdown switch Item22 Fig 3 andtheON OFFswitch on the engine are turned to the OFF position 2 Place the SFCG1 Saw on a stable level working surface 3 Ensure...

Page 22: ...drops into the back portion of the keyhole slot 6 You are ready to start cutting Refer to the following pre inspection and operation sections 7 Testthedepthofcutbycuttingashortdistance thenmeasure th...

Page 23: ...e with the recommended oil type Table 5 Figure 16 Engine Oil Dipstick Oil Level SFCG1 CONCRETE SAW INSPECTION PRE INSPECTION Blade Check Check for worn or damaged blades Refer to BLADE PLACEMENT secti...

Page 24: ...ithin the cutting area All displacement of the machine outsidethecuttingareashallbecarried out with the tool not in rotation WARNING WARNING WARNING WARNING WARNING Figure 19 Engine FuelValve Lever OP...

Page 25: ...sawing is done at full throttle The engine governor speed is factory set to ensure optimum blade operating speeds Figure 21 Throttle Lever 4 Place the Choke Lever Figure 20 in the CLOSED position The...

Page 26: ...awing lower the rotating blade allowing it to cut to the preset depth 8 Before the saw is placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate...

Page 27: ...ne Shutdown switch next to the handle lock to the OFF position b Remove the blade guard c Remove blade mounting bolt and outer flange d Maneuver the saw away from the stuck blade e Aparallelcutmadenex...

Page 28: ...thepointerfollowsthesamepathasthe blade Rear Guide Adjustment The rear guide is useful on long runs that allow the operator to follow the line with less effort as well as cutting up to a wall where th...

Page 29: ...oil filler hole with the recommended oil See Table 5 Engine oil capacity is 0 63 US quart 0 60 liter Runningtheenginewithalowoillevelcancauseengine damage 5 Screw in the filler cap dipstick securely C...

Page 30: ...n i e b e d a l B s i M P F S d e e p s e t u n i m r e p t e e f e c a f r u s e d a l b e r u s n E 0 0 0 6 y l e t a m i x o r p p a r o b r a n o d e t n u o m y l r e p o r p m i e d a l B s e g...

Page 31: ...g u l p k r a p S g n i r i w g u l p k r a p s e v i t c e f e d e c a l p e R e l b a l i a v a s i l e u f t r a t s o t t l u c i f f i D s i n o i s s e r p m o c d n a t n e s e r p s i k r a p...

Page 32: ...e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C s t a e h r e v o e n i g n E e p y t l e u f...

Page 33: ...SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PAGE 33 NOTE PAGE...

Page 34: ...indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the numb...

Page 35: ...1 to 3 Units Qty P N Description 3 16052 BELT 2 25407 WHEEELS 2 15028 COLLARS WHEEL 2 15081 GRIP HANDLE 1 25380 BLADE SHAFT FLANGE 2 15359 BEARING PILLOW BLOCK 1 19710 NUT BLADE 3 17210ZE1505 AIR FIL...

Page 36: ...ways use approved respiratory protection Adhere to safety guidelines OSHA Regulations Standards 29 CFR 1926 136 1910 103 WARNING Never operate the saw without the guards in place Adhere to safety guid...

Page 37: ...PLATE 1 CONTACT PARTS DEPT 7 25427 DECAL DEPTH INDICATOR 1 8 20525 DECAL CA PROP 65 1 SAFETY ITEM 9 15580 DECAL WARN RESPIRATORY 1 1 2 X 3 1 SAFETY ITEM 10 15581 DECAL WARN BLADE GUARD 1 1 2 X 3 1 SA...

Page 38: ...PAGE 38 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 SFCG1 CONCRETE SAW GUARDS ASSY GUARDS ASSY 3 5 10 11 12 4 1 2 2 3 4 9 8 17 16 12 13 14 14 15 15 16 16 7 12 6 5...

Page 39: ...87 SCREW THP 1 4 20 X 3 4 SS 3 6 25430 SHEET REAR WATER SHIELD 1 SAFETY ITEM 7 25431 FLAP REAR WATER SHIELD 1 SAFETY ITEM 8 15161 STOP RUBBER BUMPER 1 9 25397 GUARD BLADE 10 DOOR 1 SAFETY ITEM 10 2542...

Page 40: ...PAGE 40 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 SFCG1 CONCRETE SAW GUIDES ASSY GUIDES ASSY 5 22 15 13 23 14 15 17 15 16 16 18 12 20 11 10 5 6 7 8 8 8 9 1 4 2 3 2 3 A A DETAIL...

Page 41: ...N 1 2 ID 4 9 10176 NUT NYLOC 1 2 13 1 10 35089 SCREW SHC 5 16 18 X 3 FULL THRD 1 11 21369 BEARING SEALED 5 16 ID X 7 8 OD 2 12 21189 WHEEL 2 13 OD X 1 25 W POLYURETHANE 1 13 21185 SPACER 1 2 X 5 16 X...

Page 42: ...PAGE 42 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 SFCG1 CONCRETE SAW UNDERCARRIAGE ASSY 8 9 4 5 6 7 3 3 11 12 2 2 UNDERCARRIAGE ASSEMBLY 2 10 13 14 3 1 UNDER CARRIAGE ASSY...

Page 43: ...5 X 625 X 1 5 BALL BRG 4 3 15028 COLLAR SET 5 8 DIA 4 4 25379 BEARING 5 8 FLANGE UHMW 2 5 9154 SCREW HHC 3 8 16 X 1 3 4 1 6 2064 ROD END 3 8 24 FEM RH 1 7 2199 NUT HEX JAM 3 8 24 1 8 10136 WASHER FLAT...

Page 44: ...PAGE 44 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 HANDLE DEPTH ADJUSTER ASSY SFCG1 CONCRETE SAW HANDLE DEPTH ADJUSTER ASSY 13 14 1 10 11 12 4 5 6 7 8 9 2 15 3...

Page 45: ...403 KNOB SHIFT 1 5 25448 DEPTH ADJUST DISK 1 6 25480 SCREW PLUNGER 1 4 20 X 17 32 1 7 25446 ROD DEPTH STOP 1 8 2199 NUT HEX JAM 3 8 24 1 9 2064 ROD END 3 8 24 FEM RH 1 10 9154 SCREW HHC 3 8 16 X 1 3 4...

Page 46: ...PAGE 46 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 SFCG1 CONCRETE SAW ENGINE BLADE DRIVE ASSY ENGINE BLADE DRIVE ASSY...

Page 47: ...1 8 0169 SCREW HHC 3 8 16 X 3 0 4 9 0166 A WASHER LOCK 3 8 MED 4 10 25377 SPACER BEARING 2 11 15359 BEARING PIL BLOCK BRN VTBS 212 2 12 1162 A CAP GREASE ZERK 2 2 13 25442 PULLEY 1F3V26 3 4 BORE 1 14...

Page 48: ...PAGE 48 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 AIR CLEANER CYCLONE ASSY HONDA GX200QXC9 AIR CLEANER CYCLONE ASSY...

Page 49: ...EANER DUAL 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239733000 COLLAR B AIR CLEANER 1 9 17410ZE1840 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE1841 CASE PRE AIR...

Page 50: ...PAGE 50 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CAMSHAFT ASSY HONDA GX200QXC9 CAMSHAFT ASSY...

Page 51: ...ER 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE INTAKE 1 8 14721ZF1000 VALVE EXHAUST 1 9 14731ZL0000 LIFTER VALVE 2 10 14751ZF1000 SPRING VALVE 2 11 1477...

Page 52: ...PAGE 52 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CARBURETOR ASSY HONDA GX200QXC9 CARBURETOR ASSY...

Page 53: ...20 NOZZLE MAIN 1 12 16173001004 GASKET FUEL STRAINER CUP 1 13 16211ZL0000 INSULATOR CARBURETOR 1 14 16212ZH8800 GASKET INSULATOR 1 15 16220ZE1020 SPACER CARBURETOR 1 16 16221ZH8801 GASKET CARBURETOR 1...

Page 54: ...PAGE 54 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CONTROL ASSY HONDA GX200QXC9 CONTROL ASSY...

Page 55: ...1 10 16575ZH8000 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 1 12 16578ZE1000 SPACER CONTROL LEVER 1 13 16580ZH8853 BASE CONTROL CYCLONE 1 14 16584883300 SPRING CONTROL ADJUSTING 1 15 16592ZE18...

Page 56: ...PAGE 56 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CRANKCASE COVER ASSY HONDA GX200QXC9 CRANKCASE COVER ASSY...

Page 57: ...OS 1 USE UP TO ENGINE SN 1002566 3 11381ZL0000 GASKET CASE COVER 1 USE FROM ENGINE SN 1002567 4 15600ZE1003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEM W 5 15600ZG4003 CAP ASSEMBLY OIL FILLER 1 INCLUDES I...

Page 58: ...PAGE 58 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CRANKSHAFT ASSY HONDA GX200QXC9 CRANKSHAFT ASSY...

Page 59: ...ONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PAGE 59 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 2 13310ZL0600 CRANKSHAFT Q TYPE 1 8 90745ZE1600 KEY 4 78 X4 78 X38 1 HONDA GX200QXC9 CRANKSHA...

Page 60: ...PAGE 60 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CYLINDER BARREL ASSY HONDA GX200QXC9 CYLINDER BARREL ASSY...

Page 61: ...R GOVERNOR 1 5 16541ZE1000 SHAFT GOVERNOR ARM 1 6 90131ZE1000 BOLT DRAIN PLUG 2 7 90451ZE1000 WASHER THRUST 6MM 1 8 90601ZE1000 WASHER DRAIN PLUG 10 2MM 2 9 90602ZE1000 CLIP GOVERNOR HOLDER 1 10 91001...

Page 62: ...PAGE 62 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CYLINDER HEAD ASSY HONDA GX200QXC9 CYLINDER HEAD ASSY...

Page 63: ...IDE 1 5 12251ZL0003 GASKET CYLINDER HEAD 1 6 12310ZE1841 COVER HEAD BREATHERTUBE 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZE1840 TUBE BREATHER 1 9 90013883000 BOLT FLANGE 6 X12 CT200 4 10 9...

Page 64: ...PAGE 64 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FAN COVER ASSY HONDA GX200QXC9 FAN COVER ASSY...

Page 65: ...0 PLATE SIDE OIL ALERT 1 6 19613ZE1010 CLAMP CORD 1 7 19630ZH8000 SHROUD 1 8 32197ZH8003 SUB HARNESS 1 9 36100ZH7003 SWITCH ASSEMBLY ENGINE STOP 1 10 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 9001388300...

Page 66: ...PAGE 66 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FLYWHEEL ASSY HONDA GX200QXC9 FLYWHEEL ASSY...

Page 67: ...PAGE 67 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 X18 1 2 19511ZE1000 FAN COOLING 1 4 28451ZL0000 PULLEY STARTER 1 5 31100ZE7010 FLYWHEEL STANDARD 1 7 90201...

Page 68: ...PAGE 68 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FUEL TANK ASSY HONDA GX200QXC9 FUELTANK ASSY...

Page 69: ...OINT FUEL TANK 1 3 17510ZE1020ZA TANK FUEL NH31 MCKINLEY WHITE 1 4 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEM W 5 17631ZH7003 GASKET FUEL FILLER CAP 1 7 91353671003 O RING 13 5 X1 5 ARAI 1 8 94050060...

Page 70: ...PAGE 70 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 IGNITION COIL ASSY HONDA GX200QXC9 IGNITION COIL ASSY...

Page 71: ...ANUAL REV 2 03 10 04 PAGE 71 IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 10 90121952000 BOLT FLANGE 6 X25 2...

Page 72: ...PAGE 72 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 MUFFLER ASSY HONDA GX200QXC9 MUFFLER ASSY...

Page 73: ...00 STAY MUFFLER 1 3 18320ZF1H51 PROTECTOR MUFFLER 1 4 18331883810 CAP MUFFLER 1 6 18361ZL0000 NETTING WIRE FLANGE 1 7 18381ZH8800 GASKET MUFFLER 1 8 90016ZE1000 BOLT FLANGE 6 X13 1 9 90050ZE1000 SCREW...

Page 74: ...PAGE 74 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PISTON ASSY HONDA GX200QXC9 PISTON ASSY...

Page 75: ...3 RING SET PISTON OS 0 50 1 1 13013ZL0003 RING SET PISTON 0 75 1 2 13101ZL0000 PISTON STANDARD 1 2 13102ZL0000 PISTON OS 0 25 1 2 13103ZL0000 PISTON OS 0 50 1 2 13104ZL0000 PISTON 0 75 1 3 13111ZE1000...

Page 76: ...PAGE 76 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 RECOIL STARTER ASSY HONDA GX200QXC9 RECOIL STARTER ASSY...

Page 77: ...BRIGHT RED 3 28410ZH8003ZA CASE RECOIL STARTER R8 BRIGHT RED 1 4 28420ZH8013 REEL RECOIL STARTER 1 5 28422ZH8013 RATCHET STARTER 2 6 28433ZH8003 GUIDE RATCHET 1 7 28441ZH8003 SPRING FRICTION 1 8 2844...

Page 78: ...PAGE 78 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 HONDA GX200QXC9 GASKET KIT ASSY GASKET KIT ASSY NO ILLUSTRATION AVAILABLE...

Page 79: ...ZL0000 GASKET KIT 1 INCLUDES ITEMS W 1 11381ZL0000 GASKET CASE COVER 1 2 12251ZL0003 GASKET CYLINDER HEAD 1 3 12391ZE1000 GASKET CYLINDER HEAD COVER 1 4 15625ZE1003 GASKET OIL FILLER CAP 1 5 16212ZH88...

Page 80: ...PAGE 80 SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 LABELS ASSY HONDA GX200QXC9 LABELS ASSY...

Page 81: ...O PART NAME QTY REMARKS 1 87521ZL0010 EMBLEM 1 3 87522ZH9000 LABEL CAUTION 1 4 87528ZE1810 MARK CHOKE 1 5 87532ZH8810 MARK OIL ALERT E 1 6 87534ZE1841 LABEL AIR CLEANER CAUTION 1 7 87535ZE1840 MARK AI...

Page 82: ...h just cause and are at the sole discretion of STOW A copy of the Authorization must accompany the ship ment to the designated Warehouse 2 Parts being returned must be listed as currently supplied on...

Page 83: ...SFCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PAGE 83 NOTE PAGE...

Page 84: ...AND TECHNICAL ASSIST FOR HELP AND TECHNICAL ASSIST FOR HELP AND TECHNICAL ASSISTANCE ANCE ANCE ANCE ANCE UNITED KINGDOM AND EUROPE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING P P P P...

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