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Fault Finding

Method of operation

When the control knob is rotated from
the  ‘OFF’  position,  a  microswitch
closes  and  allows  the  gas  control
solenoids  to  be  energised;  the  same
movement  of  the  control  rotates  an
electrical potentiometer.  
The  micro-computer  on  the  main
control  board  uses  the  resistance  set
at  the  potentiometer  to  determine  the
user’s  requirements  -  ie;  oven  or  grill
and oven temperature asked for.
The  oven  temperature  is  sensed  by  a
thermistor in the rear of the oven - the
computer  compares  the  electrical
resistance  of  this  with  that  set  on  the
potentiometer and controls the burner
accordingly.  

Other  inputs  to  the  computer  are
signalled by a door switch, the timer /
programmer  unit  and  an  air  flow
checking pressure switch.

The oven fan, cooling fan, and lamps
are  operated  at  mains  voltage,  the
solenoid  valves,  and  controls  are  at
24V.    The  igniter  high  voltage  coils
are mounted on the main PCB.

Upon  applying  mains  voltage,  the
computer makes a series of checks of
the air flow and flame detector before
allowing start up.

Electrical faults

These may be either component failure
or  wiring  /  connector  faults.    Should
any  disconnections  be  made,  it  is
important  that  they  be  re-connected
exactly  as  before  or  the  computer
will lock out; poor connections are the
most  common  fault.    It  is  most
important that earth wires (green) are
all connected and earth screws tight.

There  are  two  forms  of  micro-
computer lockout

Hard  lockout  (

HLO

);  for  instance,  air

flow  failure.    This  is  indicated  by  the
green  oven  ready  light  and  the  red
indicator  dial  flashing.    The  cooling
fan  may  continue  to  run  for  a  while.
Hard lockout can only be cancelled by
turning off the mains electricity supply.

Soft  lockout  (

SLO

),  for  instance,  re-

ignition failure, will cause the lamp to
flash green - the cooling fan may run
on,  the  oven  fan  will  not  run  on.    To
cancel soft lockout, turn off the control
knob.

Should  the  oven  temperature  not
reach 40˚C within approximately four
minutes,  the  computer  will  consider
that  a  fault  has  occurred  and  go  to
lockout.

27

FAULT FINDING

Summary of Contents for 600GR

Page 1: ...6 60 00 0G GR R 600mm Rotostar Gas Oven Grill Natural Gas User Installation Instructions ...

Page 2: ...cooling fan to run at its optimum efficiency Particularly Built In appliances See clearance dimensions in the installation section of the booklet During use the Appliance must never be disconnected from the Mains supply as this will seriously affect the safety and performance of the appliance particularly in relation to surface temperatures becoming hot and gas operated parts not work ing efficien...

Page 3: ...ccepted and is being held in a queue Calls are answered in strict rotation as our Customer Care Representatives become available Opening Hours for Customer Care Centre Monday to Friday 8am 8pm Saturday 8 30am 6pm Sunday 10am 4pm When calling please have to hand you appliances model an serial numbers These numbers help us to quickly identify your product and enable out Customer Care team to provide...

Page 4: ...uter Operation Installation Instructions Fault Finding Technical Data Stoves Customer Care Please keep this handbook for future servicing or for anyone else who may use the appliance If you smell gas Do not try to light any appliance Do not touch any electrical switch Call the Gas Emergency Helpline at TRANSCO on 0800 111999 ...

Page 5: ...ly apply to the UK and Republic of Ireland The appliance is designed to fit into a standard 600mm wide housing unit with a minimum internal height of 580mm and clear depth of 550mm Before using the oven or grill for the first time remove any protective polythene film and wash the oven shelves and shelf runners in hot soapy water to remove their protective covering of oil Even so when you first swi...

Page 6: ...ls are part of the unique electronic operating system of the appli ance and are designed to be extremely responsive and easy to turn Gas Electrical connection Please refer to installation instructions for the Gas Electrical Safety Regulations and the Ventilation Requirements In your own interest and that of safety it is the law that all gas appliances be installed by competent persons who will ens...

Page 7: ...is not connected to a products evacuation device It shall be installed and connected in accordance with current installation regulations Particular attention shall be given to the relevant requirements regarding ventilation Environmental Protection We are committed to protecting the environment and operate an Environmental Management System which complies with current policy Disposal of packaging ...

Page 8: ...kin contact with any steam which may escape from the cooking Do not place items on the oven door when it is open Do not use the oven with the door inner glass panel removed Do not use foil on oven shelves or allow it to block the oven flue as this creates a fire hazard and prevents heat circulation Using aluminium foil to cover the grill pan or putting items wrapped in foil under the grill creates...

Page 9: ... position Preheating Always preheat the grill for about 3 minutes for best cooked results The green indicator will illuminate to indicate that the grill is ready Aluminium foil Never cover the grill pan or trivet with aluminium foil or allow fat to build up in the grill pan as this creates a fire hazard Using the grill Push the grill pan towards the back and centre of the shelf to position it unde...

Page 10: ...Do not use the handle to pour hot fats from the grill pan Food for grilling should be positioned centrally on the trivet Notes Position the oven shelf on the desired shelf position Position the grill pan centrally on the oven shelf If you choose to grill with the door in the stop position you can remove the grill pan handle by sliding it to the recess The grill cannot be used when the programmer i...

Page 11: ...the gas valve for 12 seconds to allow any unburnt gas to disperse before attempting ignition again This sequence will occur automatically a further 4 times only The green lamp will flash if ignition does not occur within 4 attempts The computer may be reset if ignition has not occurred by turning the control off then on again to the required setting Note The Rotostar burner will cycle on and off d...

Page 12: ...m This size of baking tray will hold up to 16 small cakes Roasting tin 370mm x 320mm We recommend that you use good quality cookware Poor quality trays and tins may warp when heated leading to uneven baking results Oven shelves The oven shelf must be positioned at the rear of the oven with the upstand facing upwards Oven lights Oven lights will come on when the oven is in use 10 USING THE OVEN ...

Page 13: ...the programmer to manual operation at any time cancelling any automatic setting press the cook time and ready time buttons simultaneously The programmer must be set to manual before the appliance can be used manually Setting the minute minder Press the minute minder button then use the plus and minus buttons to set the required time The minute minder bell symbol will appear on the display You can ...

Page 14: ...ill show how much cooking time still remains on the clock Press the ready time button and the display will show the actual time the oven is going to switch off eg 18 00 as shown 2 At the end of the cooking time the alarm will sound and the oven will automatically switch off To switch off the alarm press the minute minder button 3 When the oven has switched off return the oven control knob to the o...

Page 15: ... mode Press the cook time button then use the plus and minus buttons to set the display to show the length of cooking time required eg 2 hours as shown 5 Press the ready time button and the present ready time will be displayed Using the plus and minus buttons you can set the display to show the actual time you want the oven to switch off eg 18 00 hours 6 00 pm 6 The display will revert to show tim...

Page 16: ...witched off return the oven control knob to the off position and press the cook time and ready time buttons simultaneously 11 If you wish to cancel the automatic setting before cooking has started and return to manual operation press the cook time and ready time buttons simultaneously 11 To cancel any remaining cooking time left on the clock before the alarm sounds press the cook time and ready ti...

Page 17: ...and uncooked food are thoroughly thawed before placing them in the oven Cover dishes with lids or foil as they may be left standing in the oven for some time before cook ing Do not Never place warm food in the oven for delayed cooking eg stews prepared by frying meat first must be thoroughly cooled before placing in the oven Do not cook dishes containing left over cooked meat or poultry or pastry ...

Page 18: ...N TRIVET Do not use abrasives or polishes Use a moist soap pad These items may also be cleaned in a dishwasher Note Oven shelf runners can be removed for cleaning Grasp the runners and slide out of the hanging holes as shown Painted plastic metal finish parts DOOR HANDLE CONTROL KNOBS Only use a clean cloth wrung out in hot soapy water Enamel surfaces OVEN CAVITY ROASTING TIN GRILL PAN We recommen...

Page 19: ... door stop position about 30 open hold the top and bottom edges of the panel and slide out Note that if the door is opened fully when removing the inner door glass panel the door may spring shut Important if the inner door glass panel is removed for cleaning it must be replaced the right way up as shown and pushed fully in to the stop position 17 CLEANING 30 Door stop position Approx slide in this...

Page 20: ...xtra care should be taken when cooking food in salted water Some foods are corrosive eg vinegar fruit juices and especially salt they can mark or damage stainless steel if they are left on the surface Turn off and wipe any spillage immediately taking care to avoid skin contact with any hot surface or spillage Sharp objects can mark the surface of stainless steel but marks will become less noticeab...

Page 21: ... to indicate a fault when non exists chiefly when first turning on It may be necessary to reset the micro computer by turning the electricity supply off at the mains plug when first bringing the appliance into operation In the event of a power cut 1 Switch off the appliance at the socket 2 When the power returns see the Programmer Clock section to Set the time of day In the event of the gas supply...

Page 22: ...on Servicing Instructions for this appliance For installation in countries other than the UK the appliance must be connected in accordance with all local gas and electrical regulations In the Republic of Ireland Installers should refer to IS813 Domestic Gas Appliances Ventilation Requirements The room containing the appliance should have an air supply in accordance with current regulations All roo...

Page 23: ...erheating of the cabinets Ensure that the built in unit is appropriately fixed to the wall When installed in a typical 600mm deep built in housing unit the false back should be removed from the housing unit to provide the necessary depth for installation When the false back is removed it is normally the case that the support shelf for the appliance leaves a gap between the back edge of the support...

Page 24: ...al some variation is to be expected Ensure that you route all mains electrical cables and flexible tubing well clear of any adjacent heat source such as an oven grill or hob Ensure that all pipe work is of the correct rating for both size and temperature Installing a hob above the oven Where the appliance is installed under a worktop with a hob installed above it the installation instructions for ...

Page 25: ...the wires in the mains lead for the appliance may not correspond with the coloured markings identifying the terminals in your spur box proceed as follows 1 The wire which is coloured green and yellow must be connected to the terminal marked E Earth or coloured green 2 The wire which is coloured blue must be connected to the terminal marked N Neutral LOAD or coloured Black 3 The wire which is colou...

Page 26: ... and make sure it does not block the fan inlet and cannot come into contact with moving parts of the cabinetry eg drawers and doors 5 Natural Gas Flexible connections should be to BS 669 Parts of the appliance likely to come into contact with a flexible connecter have a temperature rise less than 70 C 6 Make sure all connections are gas sound Important ensure that you route all mains and electrica...

Page 27: ... appliance to the cabinet When securing the appliance the fixing screws provided are driven through the edging strips into the cabinet the seal will straighten up and sit flush to the cabinet when the screws are fully home Step 5 Secure appliance into housing unit Insert appliance into cabinet Note The unit housing the appliance must be appropriately fixed To secure the appliance to the housing un...

Page 28: ...rried out There is also a Fault Finding Section in this book Grill 1 The door must be open for the grill burner to ignite either fully open or using the door stop position open approximately 170mm 2 Turn the control knob clockwise to the grill setting Do not push in 3 Close the door and check that the burner goes out The grill burner will re ignite when the door is opened again Oven 1 Turn the con...

Page 29: ...ying mains voltage the computer makes a series of checks of the air flow and flame detector before allowing start up Electrical faults These may be either component failure or wiring connector faults Should any disconnections be made it is important that they be re connected exactly as before or the computer will lock out poor connections are the most common fault It is most important that earth w...

Page 30: ...correctly spark electrode note both grill and oven electrodes must be connected 2 Faulty solenoid valve 3 Gas not at appliance 4 Blocked injector jet Oven goes out before set temperature 1 Incorrectly adjusted spark electrode low is reached flame current 2 Low gas pressure 3 Incorrectly positioned potentiometer 4 If oven goes out after approximately 4 mins this is due to a disconnected or open cir...

Page 31: ...s oven lamps light Oven fan does not start Component failure on main board lamps do not light Faulty connections Cooling fan fails to start 1 Faulty fan 2 Faulty programmer ON LED fails to light 3 Faulty component on either board cooling fan fails to start 4 Faulty mains transformer 5 Miss set or faulty potentiometer on control board 6 Faulty transformer or mains supply 7 Faulty microswitch on con...

Page 32: ...re Setting Natural Gas G20 20 mbar Ignition Automatic reignition system Electrical supply 220 240V 50Hz 180W Oven Grill Light s 2 x 25W Grill Burner Spark gap 3 4mm Oven Burner Rotary surface combustion Spark gap 3 4mm Appliance class Class 3 Built In Oven Grill Unit Countries of Destination GB Great Britain 30 TECHNICAL DATA Burner Grill Main Oven Total Heat Input Qn Nominal Rate Qn 2 8kW 2 4kW 2...

Page 33: ...31 ...

Page 34: ...tions This indicates that your call has been accepted and is being held in a queue Calls are answered in strict rotation as our Customer Care Representatives become available Opening Hours for Customer Care Centre Monday to Friday 8am 8pm Saturday 8 30am 6pm Sunday 10am 4pm Enter appliance numbers here for future reference 4 4 4 These numbers can be found on your appliances data badge Outside the ...

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