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Direction Sign:

1

Instruction Manual

2

Physical Design

3

Descriptions of Operation and Circuit Diagrams

4

Replacement of Individual Assemblies

5

Testing and Adjustments

Modifications and Supplements

7

Appendix

8

Section 6.

Maintenance and Safety Checks

XENON NOVA

®

300

MODEL 20

1340 20

06.11 / V1.6

Summary of Contents for 201340 20

Page 1: ...XENON NOVA 300 MODEL 201340 20 Order No SV3445 Service Manual Technical Description and Service Instructions for XENON NOVA 300 MODEL 201340 20 Juni 2011 0 10 SM 20 01 V1 6...

Page 2: ...All pictures photos and product descriptions are the intellectual property of KARL STORZ GmbH Co KG Utilization and copies by third parties have to be authorized by KARL STORZ GmbH Co KG All rights re...

Page 3: ...nit 3 3 3 2 2 1 Power supply unit up to serial no LF0611982 3 3 3 2 2 2 Power supply unit as from serial no LF0611983 3 4 3 2 2 3 Circuit diagram of the power supply unit as from serial no LF0611983 3...

Page 4: ...justing the lamp current as from serial no LF0611983 5 3 5 5 Focusing the lamp 5 3 6 Maintenance and Safety Checks 6 6 1 Safety checks 6 2 6 2 Safety devices 6 3 6 3 Maintenance operations 6 3 6 3 1 L...

Page 5: ...ls for two 2 years from date of sale unless otherwise specified any instruments or equipment with such defects during the applicable warranty period will be promptly repaired or replaced at no charge...

Page 6: ...t be performed after servicing has been completed By making the enclosed technical information available KARL STORZ does not authorize any service or repair by unauthorized service personnel Tampering...

Page 7: ...ysical Design 2 Descriptions of Operation and Circuit Diagrams 3 Replacement of Individual Assemblies 4 Testing and Adjustments 5 Maintenance and Safety Checks 6 Modifications and Supplements 7 Append...

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Page 9: ...truction Manual Descriptions of Operation and Circuit Diagrams 3 Replacement of Individual Assemblies 4 Testing and Adjustments 5 Maintenance and Safety Checks 6 Modifications and Supplements 7 Append...

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Page 11: ...ded view of the XENON NOVA 300 up to serial no LF0611982 2 2 2 1 2 Spare parts of the XENON NOVA 300 up to serial no LF0611982 2 3 2 1 3 Exploded view of the XENON NOVA 300 as from serial no LF0611983...

Page 12: ...2 1 Exploded views of the XENON NOVA 300 2 1 1 Exploded view of the XENON NOVA 300 up to serial no LF0611982 XENON NOVA 300 MODEL 201340 20 2 2 2 2 06 11 V1 6...

Page 13: ...rol knob with screw Hot mirror assembly Baffle Adapter with screwed joint Battery timer Lamp timer board Lamp board Heatsink top front Heatsink top rear Heatsink bottom front Heatsink bottom rear Nome...

Page 14: ...3 Exploded view of the XENON NOVA 300 as from serial no LF0611983 3 0 0 W 2 1 4 6 7 8 9 10 CAUTION 3 5 17 18 19 12 13 14 16 15 xenon nova 300 201340 20 11 XENON NOVA 300 MODEL 201340 20 2 4 2 4 06 11...

Page 15: ...Lamp timer board Lamp board Heatsink top front Heatsink top rear Heatsink bottom front Heatsink bottom rear Nomex barrier Rear panel assembly Jumper cable p s to lamp timer board Front panel Power sw...

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Page 17: ...t Diagrams Direction Sign 1 Instruction Manual 2 Physical Design Replacement of Individual Assemblies 4 Testing and Adjustments 5 Maintenance and Safety Checks 6 Modifications and Supplements 7 Append...

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Page 19: ...am of the XENON NOVA 300 as from serial no LF0611983 3 3 3 2 Detailed description of operation 3 3 3 2 1 Fans 3 3 3 2 2 Power supply unit 3 3 3 2 2 1 Power supply unit up to serial no LF0611982 3 3 3...

Page 20: ...nsity is reached almost immediately without a warm up period The XENON NOVA 300 operates at a constant power level about 300 W while the brightness is manually adjusted by an opto mechanical attenuato...

Page 21: ...power supply unit order no 201340 84 is used for the power supply to the electronics This type PS300 11 power supply unit is authorized for use in medical devices The conformity is documented with th...

Page 22: ...s from serial no LF0611983 A 300 W power supply unit order no Z07854 is used for the power supply to the electronics This power supply unit is authorized for use in medical devices XENON NOVA 300 MODE...

Page 23: ...3 2 2 3 Circuit diagram of the power supply unit as from serial no LF0611983 XENON NOVA 300 MODEL 201340 20 06 11 V1 6 3 5...

Page 24: ...of the lamp timer circuit consists of two CD4020 binary counters a CD4017 decade counter a lithium battery BAT and a reset switch SW These counters are driven by the 1 22 Hz square wave from the firs...

Page 25: ...XENON NOVA 300 MODEL 201340 20 06 11 V1 6 3 7 3 2 3 1 Circuit diagram of the lamp timer board...

Page 26: ...k the power supply Light cannot be dimmed properly Check the light attenuator mechanism for jammed or broken parts Replace if necessary General complaint of low brightness up to serial no LF0611982 Ex...

Page 27: ...e starting pulse will damage or destroy the voltmeter Do not restart the device when making measurements Replace lamp indicator lights before 450 hours have elapsed Check to see if the counters have b...

Page 28: ...y Information in the appendix of the instruction manual XENON NOVA 300 201340 20 Supply voltage Power frequency Power consumption Power fuses3 Power fuses4 Lamp type Lamp voltage Lamp current Wattage...

Page 29: ...Direction Sign 1 Instruction Manual 2 Physical Design 3 Descriptions of Operation and Circuit Diagrams Testing and Adjustments 5 Maintenance and Safety Checks 6 Modifications and Supplements 7 Append...

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Page 31: ...er supply 201340 84 4 3 4 3 2 Replacement of power supply Z07854 4 3 4 4 Replacement of fan assembly 4 3 4 5 Replacement of lamp 4 4 4 6 Replacement of attenuator assembly 4 4 4 7 Replacement of conde...

Page 32: ...ssorted bits Needle nose pliers Standard screwdriver M3 hex wrench Conductive work mat wristband ground cable Condenser lens Phillips screwdriver Torx driver and assorted bits Needle nose pliers Stand...

Page 33: ...nterlock slide to the right removing the four screws on the bottom of the case and sliding the cover back c Remove the power supply cover by loosen the screws holding it in place d Remove the front pa...

Page 34: ...panel assembly by removing the four screws with the T10 driver and pulling the front panel forward d Remove the brightness control knob by removing the set screw with an M3 hex wrench e Remove the tw...

Page 35: ...irror assembly Caution The hot mirror assembly is secured against falling out by two retaining clips in the bottom part of the heat sink Bend back the retaining clips at the front and remove the filte...

Page 36: ...4 9 Figures for replacements 4 9 1 Figure 1 up to serial no LF0611982 XENON NOVA 300 MODEL 201340 20 4 6 4 6 06 11 V1 6...

Page 37: ...4 9 2 Figure 1 as from serial no LF0611983 3 0 0 W CAUTION xenon nova 300 201340 20 XENON NOVA 300 MODEL 201340 20 06 11 V1 6 4 7...

Page 38: ...4 9 3 Figure 2 XENON NOVA 300 MODEL 201340 20 4 8 4 8 06 11 V1 6...

Page 39: ...4 9 4 Figure 3 XENON NOVA 300 MODEL 201340 20 06 11 V1 6 4 9...

Page 40: ...gn 1 Instruction Manual 2 Physical Design 3 Descriptions of Operation and Circuit Diagrams 4 Replacement of Individual Assemblies Maintenance and Safety Checks 6 Modifications and Supplements 7 Append...

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Page 42: ...ividual settings 5 2 5 2 Test instruments required for the individual adjustment procedures 5 2 5 3 Testing and adjusting the lamp current up to serial no LF0611982 5 2 5 4 Testing and adjusting the l...

Page 43: ...of the body burns may occur Caution Lamps are high pressure vessels and must be handled with care When handling the lamp wear safety glasses and face shields to protect the face and gloves to prevent...

Page 44: ...ulator on the lamp with bare hands When working with an operating lamp wear eye and face protection to prevent blindness or UV damage Caution Connect the voltmeter only when the lamp is already starte...

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Page 46: ...Design 3 Descriptions of Operation and Circuit Diagrams 4 Replacement of Individual Assemblies 5 Testing and Adjustments Modifications and Supplements 7 Appendix 8 Section 6 Maintenance and Safety Ch...

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Page 48: ...Title Page 6 Maintenance and Safety Checks 6 6 1 Safety checks 6 2 6 2 Safety devices 6 3 6 3 Maintenance operations 6 3 6 3 1 Lamp replacement 6 3 6 3 2 Battery replacement 6 3 6 3 3 Interior cleani...

Page 49: ...s Electric safety measurements IEC 62353 Protective ground resistance with power cord 0 3 Earth leakage current 1 00 mA Touch current 0 50 mA Patient leakage current 0 05 mA Patient leakage current 0...

Page 50: ...is recommended that new lamps purchased from a source other than KARL STORZ GmbH Co KG should be operated for eight hours in the light source prior to clinical use 6 3 2 Battery replacement Disassemb...

Page 51: ...elescopes you receive a guarantee of 1 year and for instruments 6 months For fiberscopes and equipment individual repair is necessary Usually to bridge the repair period you will receive a device on l...

Page 52: ...ion Sign 1 Instruction Manual 2 Physical Design 3 Descriptions of Operation and Circuit Diagrams 4 Replacement of Individual Assemblies 5 Testing and Adjustments 6 Maintenance and Safety Checks Append...

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Page 54: ...n Manual 2 Physical Design 3 Descriptions of Operation and Circuit Diagrams 4 Replacement of Individual Assemblies 5 Testing and Adjustments 6 Maintenance and Safety Checks 7 Modifications and Supplem...

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Page 56: ...0 05 mA Patient leakage current line voltage at applied part m 0 05 mA Proper operation Power switch Power supply 100 VAC 125 VAC 220 VAC 240 VAC Light cable Manual intensity control Fans Date Checke...

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Page 59: ...opy America Inc 600 Corporate pointe Culver City CA 90230 7600 USA Phone 1 310 338 8100 1 800 421 0837 Fax 1 310 410 55 27 KARL STORZ Endoscopy Canada Ltd 2345 Argentia Road Suite 100 Mississauga Onta...

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