StoneL Quartz QG Series Installation Maintenance And Operating Instructions Download Page 49

StoneL publication 105406revA

7 QZ 70  en

Quartz | 

49

7 Appendix

7.1 

Controlled installation drawings

I.S. CONTR

OL, QUARTZ SE

RIES

NS

6/1

5/2

007

SK

BL

RK

1051

93

SH

EET

7

A

TOL

ERA

NCE

(U

NLES

OT

HE

RWISE 

SP

ECI

FI

E

D):

   

X.

XX

X

`

.0

05 

   

   

   

AN

GL

ES

`

 0

~

 30

'

   

X.

XX

`

.010             

FI

NIS

H

 f

125 

R

MS

   

X/

X

`

.0

15

D

1

SCAL

E

R

EV.

D

RAW

IN

NO

.

S

IZ

E

TI

TLE

APPD.

CHK

.

DR.

DA

TE

CON

FI

DE

NT

IAL

THI

DR

AW

ING 

AND A

LL 

IN

FO

RM

AT

IO

N CON

TA

INE

D

HER

EI

IS 

TH

E P

RO

PER

Y O

AN

IS S

UB

JEC

TO

CH

ANG

E BY S

TON

EL

.  D

RA

WIN

IS NO

T T

BE

RE

PR

ODU

CE

D OR 

REV

EA

LED T

AN

OT

HE

R PA

RT

Y

UNL

ESS A

UT

HOR

IZ

ED 

BY ST

ON

EL

.

MET

SO

 A

UT

OM

ATI

ON

, F

ER

GUS

 FA

LL

S,

 MN

 U.

S.

A.

RE

VIS

IO

NS

OF

REVI

SIO

N

E

CO

DA

TE

BY

HA

ZA

RDOU

S

(CL

A

SSI

FI

ED)

LO

C

AT

ION

N

ON-HA

ZA

RDOU

S

(S

AF

AR

EA)

LOCA

TION

In

tri

nsic

al

ly 

S

af

e

Gro

und

St

on

eL

En

cl

os

ur

e

4-

20mA

TR

ANSM

ITT

ER

(-)

(+)

INS

TA

LL

AT

ION 

N

OTE

S

(C

la

ss

 I,

 II

, I

II;

 D

iv

is

io

n 1

; G

ro

up

A,

 B

, C

, D

, E

, F

, G

):

Enti

ty 

Par

amet

ers

:

Vm

ax = 

30 V

dc Im

ax = 

100 m

Ci 

= 66 n

F L

i = 0

.8

0 m

Pi 

= 2.

0 W

1. 

Vo

or 

Vt 

Vm

ax, 

Is

or 

It 

Imax

, Ca 

Ci 

Cc

abl

e, 

La 

Li 

Lca

ble

.

2. 

Du

st

-ti

gh

t con

du

it 

seal 

must 

be 

use

wh

en 

inst

al

le

in 

C

la

ss 

II 

an

Cl

ass 

III 

en

vir

on

ment

s.

3. 

Co

nt

rol 

equi

pmen

t co

nne

ct

ed 

to 

bar

rier 

mu

st 

not 

use 

or 

gen

er

at

mor

than 

250 

Vr

ms 

or 

Vdc.

4. 

In

st

al

lat

ion sh

oul

d be i

n acco

rdan

ce w

ith ANS

I/I

SA 

RPA

12.

6 "I

nst

al

la

tion of 

In

trins

ical

ly Saf

e S

yst

ems

for 

Ha

zar

dous 

(C

la

ssif

ied) 

Loc

at

ion

s" 

and 

th

Na

tion

al 

Elec

tri

cal 

C

ode 

(ANS

I/N

FP

70).

5. 

Th

e conf

igur

ati

on o

f as

soci

at

ed ap

par

at

us f

or 

ea

ch s

en

sor 

wir

in

g pai

r mu

st b

e FMR

C A

pp

ro

ved

.

6. 

Associ

at

ed a

ppa

rat

us 

manu

fa

ct

ur

er

's ins

tal

la

tion d

raw

in

g m

ust b

e fo

llow

ed w

he

n in

sta

llin

g th

is

eq

ui

pmen

t.

7. 

To ma

in

tai

n i

nt

rins

ic sa

fety

, w

iri

ng ass

oci

ate

d w

ith ea

ch sen

sor 

must 

be r

un i

n sepa

rat

e cab

le

or

separ

ate 

shie

ld

conne

ct

ed 

to 

in

tri

nsi

cal

ly 

sa

fe 

(a

sso

cia

te

appa

rat

us) 

gr

ou

nd.

8. 

Switc

hes 

and/

or 

tra

nsmi

tter 

ar

op

tiona

l ba

sed 

on 

mode

l nu

mber

. (

if 

mor

tha

swi

tche

s, 

fol

lo

w

inst

ruct

io

ns ab

ove f

or 

eac

h sw

itch.

)

9. 

Co

nd

uit 

Gr

oun

di

ng - 

U

po

n in

sta

llat

io

n ver

ify 

elec

tri

cal 

cont

inui

ty 

betwe

en con

du

it 

and gr

ound t

er

mi

nal

.

10

. S

ubs

titu

tion o

f co

mpo

nent

may 

impai

r haza

rd

ou

s loc

ati

on s

af

ety

.

WA

RNI

NG:

1. 

Wh

en use

d in i

nt

rin

sic s

afe

ty a

ppl

ic

at

ion

s, t

he m

eta

l en

clo

sur

e sh

al

l be i

nst

al

le

in suc

h a 

man

ner 

as t

o

pr

even

t t

he 

po

ssib

ility 

of 

spar

ks 

re

sul

ting 

from 

fric

tio

or 

impa

ct

.

2. 

To p

re

ven

t t

he 

risk 

of el

ectros

ta

tic 

spa

rk

in

g, t

he 

eq

ui

pmen

t e

ncl

osu

re sh

al

l be 

cl

ea

ned 

onl

with 

damp

clot

h.

INS

TALL

ATIO

NO

TE

S

(Ex 

ia 

IIC 

T5

/T

6):

En

tity 

Par

am

eter

s:

Ui 

30 V

dc; 

Ii 

100 

m

A; 

Ci 

66 n

F; 

Li = 

0.8 m

H; 

Pi 

2.0 W

1. V

oc o

r V

t < 

U

i, Is

c o

r It < 

Ii, C

a > 

Ci 

+ C

cable

, La > L

i + 

Lca

bl

e.

2. 

D

ust

-ti

gh

t co

ndui

t seal 

mu

st 

be 

use

wh

en 

inst

al

le

in 

Zone 

20, 

Zon

21, 

and 

Zone 

22

envi

ronme

nts 

or 

w

he

re 

In

gr

ess 

Pro

te

ct

io

of 

IP

67 

is 

re

qui

red.

3. C

ont

rol 

equi

pme

nt c

onn

ect

ed t

o ba

rri

er mu

st n

ot 

use or 

ge

ner

at

e m

or

e t

han 

250 V

rms 

or V

dc

.

4. I

nst

al

la

tion sh

ou

ld be i

n acc

or

dan

ce w

ith app

ropr

iat

e lo

cal 

code o

r p

rac

tice

.

5. T

he con

figu

ra

tion o

f ass

oci

at

ed ap

pa

ra

tu

fo

r ea

ch sen

sor 

wir

in

g pa

ir 

or so

lenoi

d w

iri

ng pa

ir

mu

st 

be 

appr

oved

.

6. As

soc

ia

ted a

ppa

ratu

s m

an

uf

act

ur

er

's ins

ta

llat

io

n dr

aw

in

g mus

t be f

ol

lowed 

w

hen in

st

al

ling t

his

equi

pme

nt

.

7. 

To 

m

ai

nta

in 

int

rin

sic 

safe

ty

, wir

ing 

ass

oci

at

ed 

w

ith 

ea

ch se

nsor 

or 

sol

eno

id 

coil 

wir

ing 

must 

be

ru

n in s

epar

at

e ca

bl

es or s

epa

rat

e shi

el

ds c

on

nect

ed t

o i

nt

rin

sica

lly s

af

e (

asso

ci

at

ed app

ar

at

us)

gr

oun

d.

8. 

Cond

ui

t Gr

oun

din

- Upo

in

st

all

at

ion 

ve

rif

ele

ct

ric

al 

con

tinui

ty 

bet

w

een 

co

ndu

it 

and 

gro

un

d

ter

mi

nal

.

9. Res

ist

ance 

bet

w

een I

nt

rin

si

Saf

e G

roun

d and e

ar

th 

gr

oun

d mus

t be l

ess t

han o

ne ohm.

10. S

ub

sti

tut

io

n of 

compon

en

ts may 

impa

ir 

haza

rdou

loc

at

io

n s

af

et

y.

Sp

ecia

l Con

di

tio

ns 

fo

r S

af

Us

e:

1. Pa

rts o

f t

he en

cl

osur

e ar

e no

n-

co

ndu

ct

in

and m

ay g

ene

ra

te an 

ig

ni

tion-

ca

pa

ble l

eve

l of

elec

tro

sta

tic cha

rge un

der 

cer

tai

n ext

reme c

on

di

tion

s. T

he us

er s

hou

ld e

nsu

re t

ha

t t

he eq

uip

men

t

is 

not 

in

sta

lled i

n a 

lo

cat

io

n w

her

e i

t may 

be s

ubj

ect

ed to 

ex

te

rnal c

ond

itio

ns 

w

hi

ch 

mig

ht c

aus

a

buil

d up o

f e

lec

trost

at

ic char

ge on no

n-

con

duct

ing su

rfa

ces. 

Add

iti

ona

lly, cl

ea

nin

g of 

th

e

equi

pme

nt 

shoul

d be d

one o

nly w

ith 

a d

amp 

cl

ot

h.

2. Wh

en in

st

al

led w

ithin a 

Zon

e 0 l

oc

at

ion

, t

he m

etal 

enc

los

ur

e s

ha

ll b

e in

st

all

ed i

n s

uch 

a m

ann

er

as 

to 

pr

eve

nt 

the 

poss

ib

ili

ty 

of 

sp

ar

ks 

resu

lti

ng 

fro

fricti

on 

or 

im

pac

t

.

Se

par

at

e

Sh

iel

ds

In

tri

nsi

Sa

fe

ty 

B

ar

rie

r

(A

ssoc

ia

ted A

ppar

at

us)

Con

trol

Equ

ip

ment

B

11/17/09

BB

54

57

C

04/20/15

BB

106

37

D

12/29/15

RB

113

63

Q

N

5*

, QX5*

, QN7*

, QX7*

NOT

E:

1) 

IF 

* I

"J

" O

"K"

, AL

SO 

SE

S

HE

ET 

3.

2) IF 

* I

S "M

", 

AL

SO 

SE

E S

HEE

4.

3) 

IF 

* I

"4

" OR 

"R

", 

AL

SO 

SE

S

HEE

5.

4) 

IF 

* I

S "N"

, A

LS

O S

EE 

SHE

ET 

6.

5) 

IF 

* I

S "A

", A

LS

O S

EE 

SHE

ET 

7.

Summary of Contents for Quartz QG Series

Page 1: ...Quartz by StoneL Valve monitor series QX QN QG Installation Maintenance and Operating instructions 7 QZ 70 en 03 2017 StoneL publication 105406revA...

Page 2: ...te proximity senors X 12 4 1 4 P F 3 wire solid state proximity sensors E F 14 4 2 Intrinsically safe inductive proximity switches 16 4 2 1 Dual module NAMUR sensors 44 16 4 2 2 Dual module NAMUR sens...

Page 3: ...QZ 70 en Quartz 3 Table of contents continued 5 Model Type code 46 5 1 QGabcdef 46 5 2 QNabcdef 46 5 3 QXabcdef 46 6 Regulatory specific conditions of use and product marking 47 7 Appendix 49 7 1 Cont...

Page 4: ...ion 8 Note 9 Warning 10 Approval markings 11 Logo Note See page 47 for specific product markings 1 3 CE markings The Quartz by StoneL meets the requirements of European Directives and has been marked...

Page 5: ...in 184 mm 7 24 in Tall cover Unit height Cover removal clearance 155 mm 6 10 in 241 mm 9 48 in Unit dimensions for Output option N Extended visual indicator Consult factory for cover sizes on specific...

Page 6: ...16 in PINS 2 SEE NOTE 1 3 4 0 14 in 31 8 1 25 in 119 4 4 70 in 14 2 0 56 in Note 1 Cover height varies based on model number Dual module and 2 switch models use short covers Short cover 102 mm 4 0 in...

Page 7: ...tor mounting plate Item K and place on the actuator Using an M4 allen wrench fasten with the four mounting plate retaining screws Item J Torque screws to 25 to 30 in lbs 2 8 to 3 4 Nm 2 Loosen indicat...

Page 8: ...ng plate Item K and place on the actuator Using the provided mounting plate retaining screws Item J fasten the mounting plate to the actuator 2 Loosen indicator cover setscrew Item E with an M2 allen...

Page 9: ...ee Assembly drawing 1 6 Item 5 on page 5 Figure 2 1 Item D on page 7 and Figure 2 3 Item D on page 8 Attention In order to maintain enclosure type and IP ratings cover shall be tightened by hand until...

Page 10: ...rn counterclockwise until the red LED goes out then clockwise again until the red LED is lit Reverse the direction of the cam if the valve opens clockwise 3 Move the valve to the opposite position ope...

Page 11: ...rs When the cam is released be sure it slides fully onto the spline One spline tooth setting is 4 1 2 Valve closed to open in counterclockwise rotation Fig 1 1 With the valve in the closed position se...

Page 12: ...d Warranty All mechanical parts Two years Sensor module Five years 6 SST sensors QN6X QX6X Wiring diagrams Unit has 2 vertically mounted 12 pole terminal blocks fourth switch red LED third switch gree...

Page 13: ...ation period If the optional green CLOSED visual indicator is used the colors would be reversed in steps 1 and 2 For normally closed function Fig 2 1 With the valve in the closed position set both cam...

Page 14: ...SW 3rd SW BTM 2nd SW LOAD LOAD 5 4 3 2 1 4 3 wire sensors QN4E_ QN4F_ QX4E_ QX4F_ bottom switch top switch TOP SW BTM SW BTM SW LOAD LOAD TOP SW SPARES SPARES 1 2 3 BTM SW LOAD LOAD TOP SW 4 6 5 2 3 w...

Page 15: ...ns clockwise For the normally open operation both sensors will be off during the actuation period For normally closed function Fig 2 1 With the valve in the closed position set both cams so that the m...

Page 16: ...e rotation Fig 2 1 With the valve in the closed position set the bottom cam so that the metal activation strip is centered on the bottom sensor target and the top cam is 180 from the bottom cam 2 Lift...

Page 17: ...l be lit and green LED out 3 Move valve counterclockwise to the open position Green LED will be lit and red LED will be out If the red LED is lit push down top cam and rotate until magnet in the top c...

Page 18: ...rclockwise until the ammeter reads 1 mA Release cam Valve closed to open in clockwise rotation Fig 2 1 With the valve in the closed position set the top cam so that the metal activation strip is cente...

Page 19: ...nd rotate counterclockwise until the ammeter reads 1 mA Release cam Valve closed to open in clockwise rotation Fig 2 1 With the valve in the closed position set the bottom cam so that the metal activa...

Page 20: ...itch TOP NO TOP C 2nd C 2nd NO 3rd NO 3rd C BTM C BTM NO C NO 3 4 3rd SW 2nd SW TOP SW BTM SW C NO NO C SPARES SPARES 1 2 NO C Touch Tune switch setting 1 Lift bottom cam and rotate until sensor is ac...

Page 21: ...T models have 2 12 pole terminal block 12 spares top switch second switch TOP C 2nd C 2nd NC 2nd NO TOP NO TOP NC SPARES 1 2 3 4 TOP SW 5 6 NC NC NO NO C C 7 8 9 2nd SW 10 11 third switch bottom switc...

Page 22: ...der the Entity Concept as Intrinsically Safe for Class I Division 1 Groups A B C D Class II Division 1 Groups E F G and Class III Division 1 Hazardous Classified locations Under the Entity Concept the...

Page 23: ...second switch TOP C 2nd C 2nd NC 2nd NO TOP NO TOP NC SPARES 1 2 3 4 TOP SW 5 6 NC NC NO NO C C 7 8 9 2nd SW 10 11 third switch bottom switch BTM C BTM NO BTM NC 3rd C 3rd NC 3rd NO SPARES 12 13 14 15...

Page 24: ...life 100 000 cycles Warranty Two years Recommended for use in 24 VDC computer input applications 4 4 Mechanical micro switches 4 4 1 Silver contacts V and gold contacts W top switch bottom switch BTM...

Page 25: ...5th NC 6th C 6th NO 6th NC 4th C 4th NC 4th NO NC 1 2 3rd SW 2nd SW NO C NC NO 1st SW SPARES NC NO C C NC 1 2 4th SW 5th SW NO C C NO 6th SW SPARES NC NO C NC top switch second switch TOP C 2nd C 2nd...

Page 26: ...BTM NC1 BTM NO1 BTM C1 BTM C2 BTM NO2 BTM NC2 C1 C2 NO2 NC2 BTM NO1 NC1 NC2 NO2 TOP NC1 NO1 C1 C2 top switch individual elements actuate with common plunger bottom switch individual elements actuate...

Page 27: ...StoneL publication 105406revA 7 QZ 70 en Quartz 27...

Page 28: ...ng DeviceNet network is required Caution To avoid damaging the module when performing the position switch calibration procedure apply 24 30 VDC across V and V Use the LEDs to determine when switches a...

Page 29: ...gured to be recognized by the control system 2 Set byte 0 bit 2 to 1 in the desired unit Once the correct unit has been physically located on the network indicated by the winking of the CLOSED and OPE...

Page 30: ...lse Special channel assignments Channel 8 DO1 Discrete Output 1 OUT 1 with state report from Discrete Input 1 READBACK_D Channel 9 DO2 Discrete Output 2 OUT 2 with state report from Discrete Input 2 R...

Page 31: ...counterclockwise until the green LED is lit Reverse the direction of the cam if the valve opens clockwise For the normally open operation both LEDs will be off during the actuation period If the opti...

Page 32: ...visual indicator is used the colors would be reversed in steps 1 and 2 For normally closed function Fig 2 1 With the valve in the closed position set both cams so that the metal activation strips are...

Page 33: ...or the normally open operation both LEDs will be off during the actuation period If the optional green CLOSED visual indicator is used the colors would be reversed in steps 1 and 2 For normally closed...

Page 34: ...T switches transmitter top switch bottom switch TRANS TRANS TOP NO TOP C BTM C BTM NO SPARES C NO 1 2 3 4 5 6 TOP SW BTM SW TRANS C NO transmitter TRANS TRANS SPARES 3 4 5 6 7 8 9 10 TRANS 2 1 transmi...

Page 35: ...PWR TOP SW TOP SW BTM SW BTM SW Position transmitter termination TRANS transmitter TOP SW LED green BTM SW LED red SOL 1 SOL 2 SOL PWR 1 SOL PWR 2 TOP SW NO TOP SW C BTM SW NO BTM SW C Position transm...

Page 36: ...Adjust the screw on the span trimpot for a 20 mA output Zero and span adjustments are non interactive Load curve 4 6 1 4 to 20 mA position transmitters with and without switches Type 5_ 7_ continued...

Page 37: ...years Wiring diagrams Potentiometer only potentiometer 1 2 3 SPARES 2 3 4 5 6 7 8 9 POT 1 3 2 1 Potentiometer with SPST switches potentiometer top switch bottom switch 1 2 3 TOP NO TOP C BTM NO BTM C...

Page 38: ...SOL PWR TOP SW TOP SW BTM SW BTM SW Potentiometer termination 1 2 3 potentiometer POT 2 3 1 TOP SW LED green BTM SW LED red SOL 1 SOL 2 SOL PWR 1 SOL PWR 2 TOP SW NO TOP SW C BTM SW NO BTM SW C Potent...

Page 39: ...r to the desired 100 position assuming 90 rotation and verify ohmmeter reads 2 7K ohms 10 4 Remove all test equipment and place unit in service 4 6 2 Potentiometer with and without switches Type B_ C_...

Page 40: ...dary solenoid energizes Actuator valve stops in partially closed position 2 Return to full open Controller energizes primary solenoid Actuator valve opens Open switch activates Controller de energizes...

Page 41: ...ch is activated Release cam and be sure it slides fully onto spline 2 At full closed position lift bottom cam and rotate until switch is activated Release cam and be sure it slides fully onto spline C...

Page 42: ...il sensor is activated White highlights will overlap and red LED will light if power is applied Release cam and be sure it slides fully onto spline Caution To prevent ignition of hazardous atmospheres...

Page 43: ...eviceNet communication 82 Caution To avoid damaging the module when performing the position switch calibration procedure apply 24 VDC across V and V Use the LEDs to determine when switches are made Yo...

Page 44: ...tuator to full OPEN position De energize primary solenoid and observe valve position after intermediate switch is activated and secondary solenoid is energized Readjust top cam if necessary to increas...

Page 45: ...osition De energize primary solenoid and observe valve position after intermediate switch is activated and secondary solenoid is energized Readjust top cam if necessary to increase or decrease angle o...

Page 46: ...H CH BJ CJ BL CL BM CM BN CN BO CO BP CP BR CR BS CS BT CT BX CX b A B C D E F G J M N P Q R S T U W Y Z c 02 03 05 06 d S N H e A C D G N R S T U V W X 1 2 3 4 5 0 f A or M 5 3 QXabcdef a 2A 4A 5A 7A...

Page 47: ...EX Notified Bodies for EU Type Examination Certificates FM Approvals Ltd Windsor Berkshire UK Notified Body Number 1725 Manufacturing Locations 26271 US Hwy 59 Fergus Falls Minnesota 56537 USA Product...

Page 48: ...Marking 1 To minimize the risk of electrostatic sparking the equipment shall be cleaned only with a damp cloth 2 Using the box provided on the nameplate the user shall permanently mark the Type of Pro...

Page 49: ...manner as to prevent the possibility of sparks resulting from friction or impact 2 To prevent the risk of electrostatic sparking the equipment enclosure shall be cleaned only with a damp cloth INSTALL...

Page 50: ...ty of sparks resulting from friction or impact 2 To prevent the risk of electrostatic sparking the equipment enclosure shall be cleaned only with a damp cloth INSTALLATION NOTES Ex ia IIC T5 T6 Entity...

Page 51: ...continuity between conduit and ground terminal 10 Substitution of components may impair hazardous location safety INSTALLATION NOTES Ex ia IIC T6 Entity Parameters Ui 30 Vdc Ii 100 mA Ci 66 nF Li 0 8...

Page 52: ...nts may impair hazardous location safety INSTALLATION NOTES Ex ia IIC T6 Entity Parameters Ui 30 Vdc Ii 100 mA Ci 66 nF Li 0 8 mH Pi 2 0 W 1 Voc or Vt Ui Isc or It Ii Ca Ci Ccable La Li Lcable 2 Dust...

Page 53: ...cleaning of the equipment should only be done with a damp cloth 9 Substitution of components may impair hazardous location safety WARNING 1 When used in intrinsic safety applications the metal enclos...

Page 54: ...am which might cause a build up of electrostatic charge on non conducting surfaces Additionally cleaning of the equipment should only be done with a damp cloth 9 Substitution of components may impair...

Page 55: ...am which might cause a build up of electrostatic charge on non conducting surfaces Additionally cleaning of the equipment should only be done with a damp cloth 9 Substitution of components may impair...

Page 56: ...h Drive P O Box 8044 Shrewsbury M A 01545 USA Tel 1 508 852 0200 Fax 1 508 852 8172 South America Av Independ ncia 2500 Iporanga 18087 101 Sorocaba S o Paulo Brazil Tel 55 15 2102 9700 Fax 55 15 2102...

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