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8

B. OFF-ON SWITCH

The OFF-ON switch is a two position toggle switch
used to supply power to the control circuit. When the
switch is in the OFF position, nothing will run. When
the switch is in the ON position the freezer will be in
the idle mode until a switch is activated.

C. PUSH TO FREEZE SWITCH

The PUSH TO FREEZE switch is a "snap" switch used
to start the freezing cycle. During initial freeze down,
the OFF-ON switch is placed in the ON position. Then
the PUSH TO FREEZE switch is pressed until the
drive motor and compressor come "ON".

NOTE

After the gearmotor starts, there is a 3 second de-
lay before the compressor starts.

During the normal operation, the red PUSH TO FREEZE
switch light will illuminate after the freezer has been
idle for the preset cycles. Before drawing product,
press the PUSH TO FREEZE switch if it is illuminated.
Wait until the green light is illuminated before dispens-
ing.

NOTE

If the freezer shuts off and the PUSH TO FREEZE
light flashes, you have an error condition. Turn the
OFF-ON swtich to the OFF position, correct the
problem and turn the freezer back on. (See Trouble-
shooting.)

D. GREEN LIGHT

The green light is used to indicate that the product has
reached the proper consistency or temperature and is
ready to be dispensed.

NOTE

If the PUSH TO FREEZE red light is illuminated,
push the PUSH TO FREEZE switch and wait until
the green light illuminates before dispensing.

E. CLEAN SWITCH

The CLEAN switch is a "snap" switch. When the
switch is pushed the refrigeration system will be OFF
and the auger will rotate for cleaning. When the switch
is pushed again, the auger will stop and the CLEAN
light will flash indicating the freezer is in the CLEAN
mode. To exit the CLEAN mode turn the OFF-ON
switch to the OFF position. If the freezer is left in
CLEAN for more than 20 minutes or is pushed three
times in ten seconds, it will go in error. To reset place
the CLEAN-OFF-ON switch in the ON position and
allow the error light to flash a minimum of 10 minutes.
Then turn to off, wait 5 seconds and turn on.

F. DRIVE MOTOR OVERLOAD

The internal DRIVE MOTOR OVERLOAD will trip if the
drive motor is overloaded. It will reset after approxi-
mately 10-12 minutes. If the drive motor continues to
trip, refer to Troubleshooting (Sec. 4).

G. RED MIX LOW LENS

The red MIX LOW light is designed to alert the operator
to a low mix condition. The lens will illuminate with
approximately one gallon of mix in the hopper. When
the MIX LOW lens is lit, refill hopper immediately.

NOTE

Failure to refill hopper immediately may result in
operational problems. Skim excess foam with a
sanitized utensil. Failure to skim foam can affect
low mix light operation.

H. HOLD READY SWITCH

The HOLD READY switch is a push button switch.
When pushed in and held for 5 seconds, the hold ready
mode will be activated and the word HOLD will illum-
inate on the touch pad. The product will remain ready
to serve and the freezer will not go to idle. To return to
normal operation push and hold for 5 seconds.

I.

DISPENSE RATE ADJUSTERS

The dispense rate adjuster limits the opening of the
spigot. To adjust product dispense rate, turn the
adjusting knob clockwise for slower flow and counter-
clockwise for faster flow.

J.

FRONT DOOR INTERLOCK SWITCH

When the door is securely fastened, the freezer will
operate normally. When the front door is removed, the
drive and compressor will not run.

3.3 SANITIZING

Sanitizing must be done after the freezer is cleaned and
just before the hopper is filled with mix. Sanitizing the night
before is not effective. However, you should always clean
the freezer and parts after using it.

WARNING

THE UNITED STATES DEPARTMENT OF AGRI-
CULTURE AND THE FOOD AND DRUG ADMINIS-
TRATION REQUIRE THAT ALL CLEANING AND
SANITIZING SOLUTIONS USED WITH FOOD
PROCESSING EQUIPMENT BE CERTIFIED FOR
THIS USE.

When sanitizing the freezer, refer to local sanitary regula-
tions for applicable codes and recommended sanitizing
products and procedures. The frequency of sanitizing
must comply with local health regulations. Mix sanitizer
according to manufacturer's instructions to provide a 100
parts per million strength solution. Mix sanitizer in quan-
tities of no less than 2 gallons (7.5 liters) of 120°F water.
Allow sanitizer to contact the surfaces to be sanitized for
5 minutes. Any sanitizer must be used only in accordance
with the manufacturer's instructions.

NOTE

Stoelting, Inc. has found that STERA-SHEEN
GREEN LABEL SANITIZER AND CLEANER does
an effective job of properly sanitizing and cleaning a
soft serve freezer. We therefore include a sample
with each new freezer. Other products may be as
effective. For further information refer to cleaning and
sanitizing information Section 3.13.

Summary of Contents for 513588R1

Page 1: ...OPTIMA 111 OWNER S MANUAL Manual No 513588R1 Nov 2004...

Page 2: ......

Page 3: ...are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distrib...

Page 4: ......

Page 5: ...tions and specifications are not binding in detail We reserve the right to make changes to the freezer without notice and without incurring any obligation to modify or provide new parts for freezers b...

Page 6: ......

Page 7: ...tor s Safety Precautions 7 3 2 Operating Controls and Indicators 7 3 3 Sanitizing 8 3 4 Freeze Down and Operation 9 3 5 MixInformation 10 3 6 Removing Mix From Freezer 10 3 7 Cleaning The Freezer 11 3...

Page 8: ...11 Mix Inlet Regulator 9 12 CleanControl 9 13 SanitizingHopper 9 14 DrainingSolution 9 15 DispensingProduct 10 16 RemovingMixInletRegulator 10 17 DrainingMix 10 18 Auger Flight Wear Front Auger Suppo...

Page 9: ...to operate with almost any type of commercial soft serve or non dairy mixer available including ice milk ice cream yogurt and frozen dietary desserts This manual is designed to assist qualified servi...

Page 10: ...6 kg Crated 400 lbs 181 4 kg ELECTRICAL Description O111 Voltage AC 1 PH 208 230 Total Run Amps 12 70 Drive Motor 2 HP Use 20 amp HACR circuit breaker Automatic safeguard circuit built into electroni...

Page 11: ...life of the freezer Labels should be checked periodi cally to be sure they can be recognized as warning labels If danger warning or caution labels are needed indicate the part number type of label loc...

Page 12: ...he freezer at each corner to check for level condition If adjustment is necessary levelthefreezerbyturningthebottompartofeachleg in or out Then separate freezer base gasket and installwithseamtothebac...

Page 13: ...i tion NOTE Detailed instructions are included with each floor stand B Place a spirit level across the top of the stand to check for level condition side to side and front to back If adjustment is nec...

Page 14: ...6...

Page 15: ...urs 3 2OPERATINGCONTROLSANDINDICATORS Before operating the freezer it is required that the operator know the function of each operating control Refer to Figure 10 for the location of the operating con...

Page 16: ...X LOW LENS TheredMIXLOWlightisdesignedtoalerttheoperator to a low mix condition The lens will illuminate with approximately one gallon of mix in the hopper When the MIX LOW lens is lit refill hopper i...

Page 17: ...ANDOPERATION This section covers the recommended operating proce dures to be followed for the safe operation of the freezer A Sanitize just prior to use B Place the OFF ON switch in the OFF position C...

Page 18: ...uid mix Fig 17 D Place the OFF ON switch in the OFF position Figure 17 Draining Mix CAUTION REFRIGERATION IS AUTOMATICALLY ACTI VATED WHEN THE SPIGOT IS OPENED CLOSE THE SPIGOT COMPLETELY AFTER DISPEN...

Page 19: ...FF POSITION BEFORE DISASSEMBLING FOR CLEANING OR SERVICING Inspection for worn or broken parts should be made at every disassembly of the freezer for cleaning or other purposes All worn or broken part...

Page 20: ...arts refertothefollowingsteps NOTE Petro Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified NOTE The United States Department of Agriculture and the Food and Drug...

Page 21: ...rel F Installtheremainingplasticflights pushtheaugerinto the freezer barrel and rotate slowly until the auger engagesthedriveshaft G Install the bushing and auger support into the front of the auger w...

Page 22: ...solution for an extended period of time more about delimers in Additional Information 3 13PREVENTIVEMAINTENANCE It is recommended that a maintenance schedule be fol lowed to keep the freezer clean and...

Page 23: ...ll become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentrations of active chlorine in sanitizing solutions...

Page 24: ...one finger belt should deflect about 3 8 2 Lubricate condenser fan motor with S A E 20 weight oil Three to six drops is required CAUTION DO NOT OVER LUBRICATE RESULTING DAM AGE COULD CAUSE MOTOR FAIL...

Page 25: ...N 1 e r u l i a f t l e b e v i r D 2 e r u t a r e p m e t y c n e t s i s n o C 3 m r i f o o t s i g n i t t e s e r u t a r e p m e t y c n e t s i s n o C 4 e r u l i a f l o r t n o c x i m l i...

Page 26: ...i r d n r o W 1 n r u t t o n l l i w r e g u A p u e z e e r F 2 e c i v r e s r o f r o t u b i r t s i d l l a C 1 5 1 r o f F F O o t h c t i w s N O F F O n r u T 2 t r a t s e r n e h t s e t u...

Page 27: ...of five Sequence of six Sequence of seven Program board Power board Low torque error Clean error Barrel sensor Hopper sensor Drive motor ERROR CODE SYSTEM Refer to Page 17 for Troubleshooting NOTE Fl...

Page 28: ...20...

Page 29: ...diameter 208381 Brush 95cm 3 8 diameter 208467 Brush 80cm 5 16 diameter 324107 Decal Hazardous Moving Parts 324105 Decal Electrical Shock Hazard 324106 Decal Applicable Electrical Code 324108 Decal C...

Page 30: ...22 U 17 4...

Page 31: ...t Rosette 8 3170644 1 Front Auger Support 9 149003 1 Bearing Front Auger Celecon 10 3156795 1 Auger 11 381804 5 Flight Loose Plastic Auger 12 694255 5 Spring Comp 13 624678 1 O Ring 1 1 2 x 1 1 8 x 3...

Page 32: ...24...

Page 33: ...Capillary Tube Drier Replacement 5 762448 1 Valve Expansion 1 2 Ton 6 762978 1 EPR Valve Green Label 7 762277 1 Check Valve Magni Chek 8 282032 SV 1 Compressor 208 230 60 1PH 9 284071 1 Condenser 2 Ro...

Page 34: ...26...

Page 35: ...26 4177556 1 Evaporator Weldment Foamed 27 M940077 As Reqd Epoxy Adhesive DP 110 Gray 3M 28 614232 1 Speed Reducer 5 2 1 Reduction 29 644605 4 Screw Cap 3 8 16 x 2 Hx Hd Zp Item Stoelting P N Qty Desc...

Page 36: ...28...

Page 37: ...brane Switch Black 31 649076 4 Screw Tap 8 32 x 3 8 Pan Hd Ph 32 766940 4 Washer Shakeproof 8 Zinc Plate 33 647393 5 Screw Mach 6 32 x 3 8 Rd Hd Ph Item Stoelting P N Qty Description 34 766933 8 Washe...

Page 38: ...30...

Page 39: ...Shock Hazard 21 324107 2 Decal Caution Hazardous Moving Parts 22 324208 1 Decal Attention Refrig Leak Check Item Stoelting P N Qty Description 23 324106 1 Decal Caution Wiring Mat l 24 M820309 As Req...

Page 40: ......

Page 41: ...ubject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of an...

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