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Operating manual

Explosion-protected gear units C/F/K/S

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ID 443028_en.01

WE KEEP THINGS MOVING

01/2019

en

www.stober.com

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Description of the gear unit

The technical data of the gear unit/geared motor can be found 
in the order confirmation. This refers to the lubricant used that 
is specified on the nameplate of the gear unit. Other technical 
data as well as dimensional drawings can be found in the ap-
propriate catalog from STOBER.

3.1 ATEX identification

The gear unit is identified on the ATEX nameplate as follows.

1) According to IEC 60079-10-X

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Transportation and storage

When transporting the gear units/geared motors make certain 
not to damage the shafts and bearings with impacts.
For transport of the gear units/geared motors C6-C10 and K5 
- K10 use the eyebolts on the gear unit housing. Lift the other 
gear units/geared motors directly on the gear unit housing us-
ing a suitable lifting cable.
Eyebolts  are  provided  only  for  lifting  the  gear  units/geared 
motors without additional attachments. When you remove the 
eyebolts after installation, the threaded holes must be perma-
nently closed corresponding to the protection type of the gear 
units/geared motors.

The  gear  units/geared  motors  may  only  be  stored  in  en-
closed, dry rooms. Storage in open air areas with a roof is only 
permitted for brief periods. Protect the gear units/geared mo-
tors from all damaging environmental effects and mechanical 
damage. 
Avoid extreme temperature fluctuations with high relative hu-
midity  when  the  gear  units/geared  motors  are  being  stored 
temporarily to prevent formation of water from condensation. 

Long-term storage

If long-term storage is planned, protect the bare parts of the 
gear unit against corrosion. Completely fill the gear unit with 
lubricant that is specified on the nameplate. Reduce the lubri-
cant to the correct filling quantity according to the nameplate 
before commissioning the drive.

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Mounting

Inspect the delivery for any transport damage immediately af-
ter you receive it. Notify the transport company of any dam-
age immediately. Do not operate damaged gear units/geared 
motors.
Remove the packaging of the gear unit/geared motor and dis-
pose of it according to the applicable legal requirements on 
site.
Check the following before installing the gear unit:

Do the specifications on the ATEX nameplate of the gear 
unit (gear group, category, EPL, temperature class and 
maximum  surface  temperature)  correspond  with  the 
zone subject to explosion hazard where the gear unit is 
to be used?

Is the gear unit installed in a zone that is not subject to ex-
plosion hazard?

Do all drive and output elements to be mounted have ap-
propriate explosion protection?

NOTICE

The lip seals of the shaft seal rings can be damaged by 
the use of solvents.

When removing the corrosion protection, make sure that 
the lip seals of the shaft seal rings do not come into con-
tact with solvents.

Completely remove all corrosion protection on the shaft ends 
prior to installation.

5.1 Installation positions

The version of the gear unit and the lubricant amount filled at 
the factory is matched to the installation position of the gear 
unit. The gear unit may therefore only be installed at the in-
stallation position specified in the order confirmation. A sign 
on the gear units shows which gear unit side must point down-
wards.

II

2

G

Ex

h

IIC

T3

Gb

Identification according to 
ATEX Directive

Identification according to 

EN ISO 80079-36

Code Designation

Explanation

Ex-symbol

According to ATEX 
Directive

II

Device group

2

3

Device category

G

D

Type of explosive 
atmosphere

Gas
Dust

Ex

Ex-symbol

According to EN ISO 
80079-36

h

Code letter for non-
electrical devices

IIC

IIIC

Explosion group

Gases (such as hydrogen)
Combustible suspended 
particles non-conductive 
and conductive dusts

T3

T4
T200°
T120°

Temperature class

For gases (max. 200°C)
For gases (max. 135°C)
For dusts (max. 200°C)
For dusts (max. 120°C)

Gb

Gc
Db
Dc

Equipment Protection 
Level (EPL)

For zone 1

1

For zone 2

1

For zone 21

1

For zone 22

1

Summary of Contents for C

Page 1: ...formation WARNING Failure to comply with these operating instructions can cause ignition sources when using the gear unit in areas subject to explosion hazard and lead to explosions that can cause serious injuries or even death Comply with the instructions in these operating instruc tions Also follow the applicable national local and system specific requirements CAUTION Burns The surface temperatu...

Page 2: ...ing the drive 5 Mounting Inspect the delivery for any transport damage immediately af ter you receive it Notify the transport company of any dam age immediately Do not operate damaged gear units geared motors Remove the packaging of the gear unit geared motor and dis pose of it according to the applicable legal requirements on site Check the following before installing the gear unit Do the specifi...

Page 3: ...l screw Fitting the gear unit onto the machine shaft Coat machine shaft with mounting grease Coat hollow shaft spiral groove and keyway with mounting grease Fit gear unit by means of central screw Do not use ham mer NOTICE Rust on of the gear unit Never mount the gear unit without lubrication since it will rust on and cannot be removed for repairs Disassembly Press the gear unit off by means of th...

Page 4: ...ording to dust accumulation Remove dust deposits from the gear unit surface STOB ER recommends removing dust deposits with a thickness of 1 mm or more If present check rubber buffer of the torque arm and re place if wear or damage is detected Every 500 operating hours every 3 months at the latest Visually check the shaft seal rings for leaks Check operating noise for possible bearing damage Every ...

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