STILLA Maple Assembly Instructions Manual Download | Manualshive

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P a g e

STEP 2.2

WALL ASSEMBLY

2.2 - ASSEMBLY PARTS

–

WALL ASSEMBLY

PART CODE QTY

DESCRIPTION

P

1

900mm Wall panel

65HHS

3

65mm Hex head screw

2.2 - ASSEMBLY PARTS

–

WALL ASSEMBLY

Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the

outside.

Screw 3 x 65HHS (Top,
centre & bottom)

P

P

P

P

P

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Summary of Contents for Maple

Page 1: ...construct your shed is included inside the pack cedar panels doors windows hardware kits roof sheeting Please ensure you fully unpack all the parts check against the parts checklist before contacting customer service about anything you believe may be missing Thank you ...

Page 2: ...er Circular power saw if floor option purchased Phillips head drive Hex Head Drive 5 16 Safety glasses Gloves Tape measure 4mm Allen key 5mm Batten screw drive Before assembly Remove all parts from packages and place in a safe place close to assembly area Review all instructions continue to refer to instructions throughout assembly step by step Preparing your site Choose your site carefully site s...

Page 3: ...er Strip 1890x40x7mm 5 DS Door Stop 1440x42x18mm 1 DP Door Leaver Packer 100x100x18mm 1 CT Collar Tie 1210mm 1 TB BB Top Batten Bottom Batten 3905mm 4 RB Ridge Beam 3516x140x35mm 1 C Channel 3905mm 2 IM 12x6 Instruction Manual 1 Floor Kit Option Floor Frame Rebated Floor 70x35mm Heavy Duty Floor 140x35mm Part Code Checked Part Description Qty EP End Plate 1870mm 4 DJ Double Joist 1730mm 4 SJ Singl...

Page 4: ...35 4 VP Verandah Posts 2400x90x90mm 2 VF Verandah Fascias 1100x75x20mm 2 VS Verandah Roof Sheets 1150mm 6 12x6 Annex Option Add Extra Screws Part Code Checked Part Description Qty B Beam 3905x70x35mm 1 VB Verandah Beam 3905x140x35mm 1 VR Verandah Rafter 1930x42x35 4 VP Verandah Posts 2400x90x90mm 2 VF Verandah Fascias 2000x75x20mm 2 VS Verandah Roof Sheets 2050mm 6 ...

Page 5: ... using 3 x 100BS per join 75N on Rebated Floor Fasten through EP into SJ using 2 x 100BS per join 75N on Rebated Floor Once first floor in position and logs are in place butt second floor in to mark the hole positions when ready using 6 65HHS screw through EP into EP holding flush on top HEAVY DUTY FLOOR KIT Heavy duty floor can be installed on unlevelled ground use supplied logs to level your flo...

Page 6: ...installing flooring Screw frames together using 6x65hhs STEP 1 1 FLOORING INSTALLATION 1 1 FLOOR INSTALLATION PART CODE QTY DESCRIPTION FB 3 Floor Board 1798x800mm FB 1 Floor Board 1798x311mm 50PS 70 50mm Philips Screw 1 1 FLOOR SHEETS Fasten floor sheets to floor frame as shown below using 50PS ...

Page 7: ...NEL 2 0 ASSEMBLY PARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION FWP 1 1080mm Window Wall panel P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 0 ASSEMBLY WALL ASSEMBLY Screw through P into FWP top centre bottom using 3 x 65HHS Holding studs flush on the outside Note Ensure tongue on VJ Cedar Cladding is facing upwards P Screw 3 x 65HHS Top centre bottom FWP Cedar Strip ...

Page 8: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 1 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside P Screw 3 x 65HHS Top centre bottom P ...

Page 9: ...LL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 2 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom P P P P P ...

Page 10: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 3 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P Top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom P P ...

Page 11: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 4 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom P P ...

Page 12: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 5 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom P P ...

Page 13: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 6 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom P P ...

Page 14: ...S WALL ASSEMBLY PART CODE QTY DESCRIPTION P 1 900mm Wall panel 65HHS 3 65mm Hex head screw 2 7 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into P top centre bottom using 3 x 65HHS holding studs flush on the inside Screw 3 x 65HHS Top centre bottom P P ...

Page 15: ...LY PART CODE QTY DESCRIPTION FWP 1 Front Window Wall panel 65HHS 3 65mm Hex head screw 2 8 ASSEMBLY PARTS WALL ASSEMBLY Screw through P into FWP top centre bottom using 3 x 65HHS holding studs flush on the outside Screw 3 x 65HHS Top centre bottom P FWP Cedar Strip ...

Page 16: ...SSEMBLY PARTS WALL ASSEMBLY PART CODE QTY DESCRIPTION DH 1 Door Head 65HHS 4 65mm Hex head screw 2 9 ASSEMBLY PARTS WALL ASSEMBLY Screw through FWP into DH using 2 x 65HHS on both sides Flush on top Screw 2 x 65HHS FWP FWP DH Screw 2 x 65HHS ...

Page 17: ... QTY DESCRIPTION G 2 Gable 65HHS 3 65mm Hex head screw 3 0 ASSEMBLY GABLE ASSEMBLY Carefully position G in place inserting tongue on side panels into groove in G Screw up through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre Repeat Gable on other side ...

Page 18: ...0PS 4 50mm Phillips head screw 3 1 ASSEMBLY RIDGE BEAM BRACKET Measure down from Gable peak 145mm and mark with pen pencil Hold ridge beam bracket below mark top of bracket flush with mark and screw through bracket into gable using 2 x 50PS per bracket Repeat this step on both gables Note 6ft gables only have a single centre stud ...

Page 19: ...M PART CODE QTY DESCRIPTION RB 1 Ridge beam 50PS 4 50mm Phillips head screws 3 2 ASSEMBLY RIDGE BEAM Place ridge beam on top of ridge beam brackets ensure beam is hard up against gable Screw up through ridge beam bracket into ridge beam using 2 x 50PS each end ...

Page 20: ...T CODE QTY DESCRIPTION BB 1 Bottom batten TB 1 Top batten R 3 Rafter 100BS 6 100mm Batten screw 3 3 ASSEMBLY ROOF ASSEMBLY Push R into BB and TB and insert 100BS into predrilled hole to fasten 1 x 100BS per join TB BB R R R TB BB Roof sheet screwed on this side Top Bottom ...

Page 21: ...SSEMBLY ROOF ASSEMBLY Lay roof frame on a hard surface Position 1 roof sheet RS at each end flush at top and flush with end of roof battens Fasten roof sheets to roof frame in number sequence shown using 25RS in TB and 40RS in BB Note only screw in Pan at top and in rib at bottom TB Bent up edge at top Overhang TOP BB 1 2 3 4 Flush Bent up edge at top BB TB End View ...

Page 22: ...150mm roof sheet 40RS 5 40mm Roof screw 25RS 10 25mm Roof screw 3 5 ASSEMBLY ROOF ASSEMBLY Complete laying roof sheeting out on frame Fasten roof sheets to battens in sequence shown 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom Bent up edge at top TOP 1 2 3 4 5 6 7 8 9 10 ...

Page 23: ...20 40mm Roof screw 25RS 17 25mm Roof screw 3 6 ASSEMBLY ROOF ASSEMBLY Complete screwing roof off at top 1 x 25RS in pan beside every rib Once top complete screw bottom off using 1 x 40RS through every rib Note Use straight edge to keep all screws in line and centre of batten Bent up edge at top TOP ...

Page 24: ...ng your Lean To Annex 3 7 ASSEMBLY PARTS CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION ST 6 12mm self tapping screw C 1 3905mm Channel 3 7 ASSEMBLY CHANNEL ASSEMBLY Slide 3905mm channel onto end of roof sheeting over hang Fasten in place using ST REPEAT TASKS 3 4 3 8 TO COMPLETE THE OTHER ROOF PANEL Bent up edge at top TOP C C ...

Page 25: ...SSEMBLY ROOF INSTALLATION Slide roof panel into position and fasten up through front and back gables Ensure roof rafters are flush with gables Fasten up through side wall top plates at each end and each panel join Ensure walls run parallel with bottom batten BB on roof Repeat this step for both roof panels This task will require 2 or more persons to complete ...

Page 26: ...IE INSTALLATION PART CODE QTY DESCRIPTION CT 1 Collar tie 1210mm 65HHS 4 65mm Hex head screw 4 0 ASSEMBLY PARTS COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters Screw through center on angle up into ridge beam ...

Page 27: ...CD 2 Double door s 4 1 ASSEMBLY DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge H in position Fasten hinges to door using 3 x hinge screws HS per hinge Position Hinges are to be placed at top and bottom of door They are to be centralised over bracing on back of door as per second and third image below Repeat Step 4 1 with second door ...

Page 28: ...S 12 Hinge screw 4 2 ASSEMBLY DOUBLE DOOR INSTALLATION Hold door in position 3mm down from top Front of the door when closed will be flush with front of VJ cladding Screw through hinge into front wall as pictured Repeat steps with other door Note door centre gaps can be adjusted by unscrewing wall to floor fixing and moving in and out ...

Page 29: ...lled on the opposite door to the pad bolted door fixed door STEP 4 4 DOOR HANDLE ASSEMBLY 4 4 ASSEMBLY PARTS DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION TH 1 T Handle 4 4 ASSEMBLY DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown 50mm in from door edge T Handle must be installed centre of the centre door brace on the back Insert T handle in position and mark two outside hol...

Page 30: ...T CODE QTY DESCRIPTION DP 1 Door Packer HS 2 Hinge screw 4 5 ASSEMBLY DOOR HANDLE ASSEMBLY Holding DP in position fasten to door door with pad bolts Holding door in closed position flush with other door slide leaver onto T Handle and tighten once hitting packer on fixed door DP Leaver ...

Page 31: ...ST ASSEMBLY PART CODE QTY DESCRIPTION CP 4 1890mm Corner post s 40N 24 40mm Nail 5 0 ASSEMBLY CORNER POST ASSEMBLY Hold corner post CP in position Fasten through corner post into wall stud using 6 x 40mm nail spacing evenly up each corner post Repeat for all four corners ...

Page 32: ... PART CODE QTY DESCRIPTION CS 5 1890mm Cover strip 40N 24 40mm Nail 5 1 ASSEMBLY COVER STRIP ASSEMBLY Hold cover strips CS over join on wall panels Nail through cover strip into wall panel using 6 x 40mm nails 40N evenly spaced per strip 1 x CS on each side and 2 x CS on back wall ...

Page 33: ...ON 5 3 ASSEMBLY PARTS RIDGE CAP INSTALLATION PART CODE QTY DESCRIPTION RC 3 Ridge Cap 1520mm 40RS 8 40mm Roof screw 5 3 ASSEMBLY RIDGE CAP INSTALLATION Slide ridge cap into position Make sure peak of ridge cap is in line with peak of fascias Screw through ridge cap into 2nd rib in from end and through into roof batten Slide second and third ridge caps into position and fasten at opposite end Ensur...

Page 34: ...upport plate into back wall panel centre of loft shelf STEP 5 5 5 5 ASSEMBLY PARTS FIXING TO BASE PART CODE QTY DESCRIPTION 65HHS 10 65mm Hex Head Screw 5 5 ASSEMBLY FIXING TO BASE Once shed is in desired position and doors are sitting evenly you can now fix your shed to the base Fix either side of Double Doors at each corner and at each join of panel It is recommended that fixings are every 900mm...

Page 35: ...ion please skip this step 6 0 ASSEMBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VB 1 Verandah beam B 1 Batten VR 4 Verandah rafter 75N 16 75mm Nail 6 0 ASSEMBLY LEAN TO ANNEX Nail through B VB into VR using 2 x 75N per join use pre drilled holes B VB VR VR VR VR ...

Page 36: ...oof sheeting 40RS 25 40mm roof screw 25RS 25 25mm roof screw 6 1 ASSEMBLY LEAN TO ANNEX Screw roof sheeting to frame using 2 x 25RS at top and 2 x 40RS at bottom Note that the top screws go into the pan of the roof sheet and the bottom screws go into the rib of the roof sheet Overhang Top Bent up edge at top ...

Page 37: ...X 6 2 ASSEMBLY LEAN TO ANNEX Place the remaining roof sheets in position and finish screwing off the top and bottom using 25RS in every pan at the top and 40RS in every rib at the bottom overlap excess sheeting Bent up edge at top TOP ...

Page 38: ... shown in picture Support front of verandah roof while fastening through frame into shed wall studs using 4 x 100BS Cut post to correct length Ensure there is fall down to front of verandah roof Once posts are in place and front beam is level right across screw through front beam into posts using 2 x 65HHS per post no fasteners are supplied for base of post they can either be set in the ground wit...

Page 39: ...MBLY PARTS LEAN TO ANNEX PART CODE QTY DESCRIPTION VF 2 Verandah fascia 40N 8 40mm nail 6 4 ASSEMBLY LEAN TO ANNEX Once fascia s are on shed trim lean to annex fascia to butt in and finish correctly Nail through fascia using 4 x 40N per fascia ...

Page 40: ...ished installing your product PLEASE NOTE THAT IF YOU DO NOT COMPLETE THIS WARRANTY REGISTRATION FORM YOUR PRODUCT IS NOT COVERED BY WARRANTY PRODUCT MAINTENANCE We highly recommend you coat the external of your product with Intergrain Stain Light Oak This product cannot be bought off the shelf but is a known mix of Ultra Deck Intergrain Cedar Cypress and a black paint This can be purchased from D...

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Page 44: ...ed in your backyard Please upload this image when completing the warranty registration Alternatively you can send the photos by email to sales stilla com au If you require any assistance please feel free to call or email Kind regards STILLA Customer Support 1800 784 552 sales stilla com au ...

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