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English

Cut-off-Machine Safety Manual

!

Warning!

When cutting metal, a cut-off machine 
generates sparks that can ignite 
clothing. Most fabrics used in clothing 
are flammable - even flame-retardant 
fabrics will ignite at higher temperatures. 
To reduce the risk of burn injury STIHL 
recommends wearing clothing made of 
leather, wool, flame-retardant-treated 
cotton or a tightly woven, heavier cotton 
such as denim. Some flame-retardant 
synthetic fabrics are also suitable but 
others such as polyester, nylon, rayon 
and acetate can melt during a fire into a 
tar-like matter that burns into the skin. 
Check the clothing manufacturer's 
instructions. Keep clothing free of oil, 
fuel, grease and other flammable 
substances.

Always wear gloves when 
handling the cut-off 
machine. Heavy-duty, 
nonslip gloves improve 
your grip and help to 
protect your hands.

Good footing is most 
important in cut-off 
machine work.

Wear sturdy boots with 
nonslip soles. Steel-toed 

safety boots are recommended. 

!

Warning!

Loose objects may be thrown toward the 
operator by the cutting tool. 

To reduce the risk of injury 
to your eyes never 
operate a cut-off machine 
unless wearing goggles or 
properly fitted safety 
glasses with adequate top 

and side protection complying with 
ANSI Z 87.1. Proper eye protection is a 
must.

Wear an approved safety hard hat to 
protect your head. Cut-off machine 
noise may damage your hearing. Always 
wear sound barriers (ear plugs or ear 
mufflers) to help protect your hearing. 
Regular users should have their hearing 
checked regularly. 

!

Warning!

When wet cutting is not 
utilized, the operator 
should always wear a 
respirator approved by 
NIOSH/MSHA for the 
material being cut to 

reduce the risk of serious or fatal 
respiratory illness. For additional details 
and warnings on this subject, see 
information under "Working Conditions" 
in this instruction manual.

THE CUT-OFF MACHINE

For illustrations and definitions of the 
parts of the cut-off machine, see "Main 
parts of the machine."

!

Warning!

Never modify a cut-off machine in any 
way. Only attachments supplied by 
STIHL or expressly approved by STIHL 
for use with the specific STIHL cut-off 
machine models are authorized. 
Although certain unauthorized 
attachments are useable with the STIHL 
powerhead, their use may, in fact, be 
extremely dangerous. 

Summary of Contents for Cutquik TS 700

Page 1: ...Cut off Machine Safety Manual STIH SM_Trennschleifgeraet_Master_U1 fm Seite 0 Mittwoch 14 Mai 2003 1 21 13...

Page 2: ...ques outlined in STIHL instruction manuals for gasoline powered cut off machines Even if you are an experienced cut off machine user it is in your own interest to familiarize yourself with the latest...

Page 3: ...ow to operate your cut off machine Observe all applicable national state and local safety regulations standards and ordinances Warning Minors should never be allowed to use a cut off machine Bystander...

Page 4: ...hands warm Keep the AV system well maintained A cut off machine with loose components or with damaged or worn AV buffers will tend to have higher vibration levels Maintain a firm grip at all times bu...

Page 5: ...utting tool To reduce the risk of injury to your eyes never operate a cut off machine unless wearing goggles or properly fitted safety glasses with adequate top and side protection complying with ANSI...

Page 6: ...ay shatter or break and cause serious or fatal personal injury Out of round or unbalanced abrasive wheels increase vibration and reduce the service life of the cut off machine Abrasive wheels are heat...

Page 7: ...remount a used diamond abrasive wheel without first inspecting for under cutting flatness core fatigue segment damage or loss signs of overheating discoloration and possible arbor hole damage Check t...

Page 8: ...d Inspect for safety in operation Proper tension of the V belt is important In order to avoid an incorrect setting the tensioning procedure must be followed as described in your manual Always make sur...

Page 9: ...as the operator s clothes might catch fire and cause serious or fatal injury Warning An improperly tightened fuel cap can loosen or come off and spill quantities of fuel Different cut off machines may...

Page 10: ...blip the throttle trigger which should release the starting throttle and allow the engine to slow down to idle Warning When you pull the starter grip don t wrap the starter rope around your hand Do n...

Page 11: ...ent of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases includ...

Page 12: ...not cut into any pipe drum or other container without first ensuring that it does not contain a volatile or flammable substance Warning When cutting into existing walls floors or similar structures be...

Page 13: ...efficient cut pull the abrasive wheel across the work or move it to and fro in the cutting direction Do not use force to push the abrasive wheel into the work Insert the wheel into the material only...

Page 14: ...eactive forces may result in the operator losing control of the cut off machine which may in turn result in serious or fatal injury An understanding of the causes of these reactive forces may help you...

Page 15: ...abrasive wheel kickback can result Warning Use only cutting attachments authorized by STIHL Never use chipped abrasive wheels circular saw blades carbide tipped blades rescue blades or wood cutting o...

Page 16: ...g or shoveling away any objects 10 Be especially alert for reactive forces including kickback when cutting with the front and upper quadrant of the wheel 11 Be alert to shifting of the work piece or a...

Page 17: ...nce uncontained sparking may cause a fire Warning To reduce the risk of fire and burn injury use only spark plugs authorized by STIHL Always press spark plug boot snugly onto spark plug terminal of th...

Page 18: ...l See in the section entitled Wet Cutting with Composite Wheels lin the safety precautions of this manual Wet cutting is generally not suitable for cutting metals Respiratory protection Warning When w...

Page 19: ...not exceed 5 to 6 cm 2 to 2 1 2 Thicker material must be cut in several passes Thick walled workpieces should be cut with a uniform swinging movement back and forth Cutting slabs Place the slab secure...

Page 20: ...g the guiding groove at full cutting depth Always reposition the cutting wheel taking care not to wedge it if the cutting direction has to be corrected slightly If necessary leave small ridges of uncu...

Page 21: ...e broken through Economic benefit is improved and premature wear can be avoided by choosing and using the correct composite resin cutting wheel The short name e g asphalt concrete on the label and on...

Page 22: ...cut off machine is essential for a long service life and efficient operation of the diamond cutting wheel Using a cutting wheel on a cut off machine with defective spindle bearing can lead to axial a...

Page 23: ...parking Cutting wheel is blunt built up edges on cutting wheels for stone Dress the cutting wheel for stone by briefly cutting in abrasive material use a new cutting wheel for cutting asphalt Poor cut...

Page 24: ...ng such as applying excessive feed force if extremely large sections are cut without a pendulum movement back and forth in the cutting plane Built up edges increase vibrations reduce cutting performan...

Page 25: ...hment 8 Tensioning nut V belt tensioner 9 Guard 10 Adjusting lever of wheel guard 11 Abrasive wheel Machine no 12 Front thrust washer Flange 13 Muffler 14 Spark arresting screen 15 Front handle 16 Dec...

Page 26: ...re of mounting nut evenly over cutting wheel 13 Muffler Reduces attenuates engine exhaust noise and directs the exhaust gases away from the operator 14 Spark arresting screen Reduces the risk of spark...

Page 27: ...peration X X Fuel pick up body in fuel tank Inspect X Replace X X X Fuel tank Clean X V belt Clean retension X X Replace X X Air filter all filter components Inspect X Replace X X Cooling air intake s...

Page 28: ...27 Cut off Machine Safety Manual English...

Page 29: ...28 English Cut off Machine Safety Manual...

Page 30: ...ncer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints and crystalline silica from bricks and cement and other masonry products Your risk from t...

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