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13

Cut-off-Machine Safety Manual

English

2. Make certain water does not flow on 

a wheel that is not running, since the 
wheel will absorb water, which will 
affect wheel balance.

3. Shut water off before the wheel 

stops so that excess water will be 
dissipated.

4. Be certain water is applied to both 

sides of wheel, since uneven 
distribution can cause "one sided" 
wear.

Important Adjustments

At correct idle speed, the wheel should 
not turn. For directions to adjust idle 
speed, see the appropriate section of 
your instruction manual.

!

Warning!

Do not use a cut-off machine with 
incorrect idle speed adjustment. The 
rotating wheel may cause injury. Have 
your STIHL dealer check your cut-off 
machine and make proper adjustments 
or repairs.

Never touch a rotating wheel with your 
hand or any part of your body.

Reactive Forces including Kickback

!

Warning!

Reactive forces may occur at any time 
the cutting wheel on a cut-off machine is 
rotating. If the wheel is slowed or 
stopped by frictional contact with any 
solid object or by a pinch, reactive forces 
may occur instantly and with great force. 
These reactive forces may result in the 
operator losing control of the cut-off 
machine, which may, in turn, result in 
serious or fatal injury.

An understanding of the causes of these 
reactive forces may help you avoid loss 
of control. Reactive forces are exerted in 
a direction opposite to the direction in 
which the wheel is moving at the point of 
contact or pinch.

Pull-away, climbing, pinching and 
rotational kickback forces

The most common reactive forces are 
pull-away and climbing. If the contact is 
at the bottom of the wheel, a cut-off 
machine will try to pull away from the 
operator (pull-away). If the contact is at 
the front of the wheel, the wheel may 
attempt to climb the object being cut 
(climbing). Pinching occurs when the 
piece being cut closes on the wheel. If 
the wheel is severely pinched at the 
front, especially in the upper quadrant, 
the wheel may be instantly thrown up 
and back towards the operator with 
great force in a rotational kickback 
motion. 

The greater the force generated, the 
more difficult it will be for the operator to 
control the cut-off machine. Any of the 
reactive forces can, in some 
circumstances, cause the operator to 
lose control of a cut-off machine, 
allowing the rotating wheel to come into 
contact with the operator. Severe 
personal injury or death can result.

Summary of Contents for Cutquik TS 700

Page 1: ...Cut off Machine Safety Manual STIH SM_Trennschleifgeraet_Master_U1 fm Seite 0 Mittwoch 14 Mai 2003 1 21 13...

Page 2: ...ques outlined in STIHL instruction manuals for gasoline powered cut off machines Even if you are an experienced cut off machine user it is in your own interest to familiarize yourself with the latest...

Page 3: ...ow to operate your cut off machine Observe all applicable national state and local safety regulations standards and ordinances Warning Minors should never be allowed to use a cut off machine Bystander...

Page 4: ...hands warm Keep the AV system well maintained A cut off machine with loose components or with damaged or worn AV buffers will tend to have higher vibration levels Maintain a firm grip at all times bu...

Page 5: ...utting tool To reduce the risk of injury to your eyes never operate a cut off machine unless wearing goggles or properly fitted safety glasses with adequate top and side protection complying with ANSI...

Page 6: ...ay shatter or break and cause serious or fatal personal injury Out of round or unbalanced abrasive wheels increase vibration and reduce the service life of the cut off machine Abrasive wheels are heat...

Page 7: ...remount a used diamond abrasive wheel without first inspecting for under cutting flatness core fatigue segment damage or loss signs of overheating discoloration and possible arbor hole damage Check t...

Page 8: ...d Inspect for safety in operation Proper tension of the V belt is important In order to avoid an incorrect setting the tensioning procedure must be followed as described in your manual Always make sur...

Page 9: ...as the operator s clothes might catch fire and cause serious or fatal injury Warning An improperly tightened fuel cap can loosen or come off and spill quantities of fuel Different cut off machines may...

Page 10: ...blip the throttle trigger which should release the starting throttle and allow the engine to slow down to idle Warning When you pull the starter grip don t wrap the starter rope around your hand Do n...

Page 11: ...ent of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases includ...

Page 12: ...not cut into any pipe drum or other container without first ensuring that it does not contain a volatile or flammable substance Warning When cutting into existing walls floors or similar structures be...

Page 13: ...efficient cut pull the abrasive wheel across the work or move it to and fro in the cutting direction Do not use force to push the abrasive wheel into the work Insert the wheel into the material only...

Page 14: ...eactive forces may result in the operator losing control of the cut off machine which may in turn result in serious or fatal injury An understanding of the causes of these reactive forces may help you...

Page 15: ...abrasive wheel kickback can result Warning Use only cutting attachments authorized by STIHL Never use chipped abrasive wheels circular saw blades carbide tipped blades rescue blades or wood cutting o...

Page 16: ...g or shoveling away any objects 10 Be especially alert for reactive forces including kickback when cutting with the front and upper quadrant of the wheel 11 Be alert to shifting of the work piece or a...

Page 17: ...nce uncontained sparking may cause a fire Warning To reduce the risk of fire and burn injury use only spark plugs authorized by STIHL Always press spark plug boot snugly onto spark plug terminal of th...

Page 18: ...l See in the section entitled Wet Cutting with Composite Wheels lin the safety precautions of this manual Wet cutting is generally not suitable for cutting metals Respiratory protection Warning When w...

Page 19: ...not exceed 5 to 6 cm 2 to 2 1 2 Thicker material must be cut in several passes Thick walled workpieces should be cut with a uniform swinging movement back and forth Cutting slabs Place the slab secure...

Page 20: ...g the guiding groove at full cutting depth Always reposition the cutting wheel taking care not to wedge it if the cutting direction has to be corrected slightly If necessary leave small ridges of uncu...

Page 21: ...e broken through Economic benefit is improved and premature wear can be avoided by choosing and using the correct composite resin cutting wheel The short name e g asphalt concrete on the label and on...

Page 22: ...cut off machine is essential for a long service life and efficient operation of the diamond cutting wheel Using a cutting wheel on a cut off machine with defective spindle bearing can lead to axial a...

Page 23: ...parking Cutting wheel is blunt built up edges on cutting wheels for stone Dress the cutting wheel for stone by briefly cutting in abrasive material use a new cutting wheel for cutting asphalt Poor cut...

Page 24: ...ng such as applying excessive feed force if extremely large sections are cut without a pendulum movement back and forth in the cutting plane Built up edges increase vibrations reduce cutting performan...

Page 25: ...hment 8 Tensioning nut V belt tensioner 9 Guard 10 Adjusting lever of wheel guard 11 Abrasive wheel Machine no 12 Front thrust washer Flange 13 Muffler 14 Spark arresting screen 15 Front handle 16 Dec...

Page 26: ...re of mounting nut evenly over cutting wheel 13 Muffler Reduces attenuates engine exhaust noise and directs the exhaust gases away from the operator 14 Spark arresting screen Reduces the risk of spark...

Page 27: ...peration X X Fuel pick up body in fuel tank Inspect X Replace X X X Fuel tank Clean X V belt Clean retension X X Replace X X Air filter all filter components Inspect X Replace X X Cooling air intake s...

Page 28: ...27 Cut off Machine Safety Manual English...

Page 29: ...28 English Cut off Machine Safety Manual...

Page 30: ...ncer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints and crystalline silica from bricks and cement and other masonry products Your risk from t...

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